Re: [RE-wrenches] Schneider XW battery monitor

2015-08-25 Thread Jarmo . Venalainen
Hi:

The Schneider Battery Monitor,

1. The battery monitor will operate independently and store battery 
information into a micro-SD card.  This info can be accessed by plugging 
in a USB cord from your laptop to the BM.  The data will show up as a new 
hard drive in your laptop and the files will be in EXCEL format.  This can 
be done with any battery based system, indeed anything with a battery. 

2. In order to access the data remotely through the WEB, you will need a 
COMBOX with Combox firmware rev 3.00 BN 707.  A Combox and BM will give 
you the ability to configure the BM and collect and access battery data 
log info over the WEB.

3. In order to be able to setup and control the BM with the SCP, System 
Control Panel, you will need SCP firmware rev 2.01 BN 8


If you're using the BM on Schneider battery based equipment then, 

4. For the generator start module, you will need AGS firmware rev 3.00 BN 
2

5. For the MPPT-60 charge controller, you will need MPPT-60 firmware rev 
1.07 BN 6

6.  For the HV-MPPT-80 charge controller, you will need HV-MPPT-80 
firmware rev 1.01 BN 1


It's ok to have older firmware in any of the devices, but you will have 
missing menus and functions such as the state of charge functions on the 
XW.


JARMO

_
 


Jarmo Venalainen  |   Schneider Electric   |  Xantrex Brand  |   CANADA  | 
  Sales Application Engineer 
Phone: +604-422-2528  |   Tech Support: 800-670-0707  |   Mobile: 
+604-505-0291 
Email: jarmo.venalai...@schneider-electric.com  |   Site: www.Xantrex.com 
|   Address: 3700 Gilmore Way, Burnaby, BC V5G4M1 








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From:
jay jay.pe...@gmail.com
To:
RE-wrenches re-wrenches@lists.re-wrenches.org, 
Date:
08/24/2015 09:19 PM
Subject:
[RE-wrenches] Schneider XW battery monitor
Sent by:
RE-wrenches re-wrenches-boun...@lists.re-wrenches.org



HI All,

Does anybody know where to find what version firmware of the 
SCP/inverter/CC that  the XW battery monitor needs to work with?
I can’t seem to find that data.


thanks
jay


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Re: [RE-wrenches] Trojan Batteries

2015-08-13 Thread Jarmo . Venalainen
Hi:

It occurred to me that with all the experience on the Wrenches community, 
we have a unique opportunity to get perspective on one aspect of battery 
bank natural aging and failure.

Which cells typically fail first,

A. The cells on the end of the strings
B. The cells in the middle of the strings
C. Random cells in any position.

If there is a pattern to failures among a large group of systems, then 
that will support cell rotation.  If not, then not.

JARMO
_
 


Jarmo Venalainen  |   Schneider Electric   |  Xantrex Brand  |   CANADA  | 
  Sales Application Engineer 
Phone: +604-422-2528  |   Tech Support: 800-670-0707  |   Mobile: 
+604-505-0291 
Email: jarmo.venalai...@schneider-electric.com  |   Site: www.Xantrex.com 
|   Address: 3700 Gilmore Way, Burnaby, BC V5G4M1 








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From:
Drake drake.chamber...@redwoodalliance.org
To:
RE-wrenches re-wrenches@lists.re-wrenches.org, 
Date:
08/13/2015 07:03 AM
Subject:
Re: [RE-wrenches] Trojan Batteries
Sent by:
RE-wrenches re-wrenches-boun...@lists.re-wrenches.org



Most failures have been in one string of 4 or 8 batteries. One failure was 
in two strings of 4. 

At 10:26 PM 8/12/2015, you wrote:
What size are the banks are are they series/paralleled across the 
terminals?  That can cause one or more cells to fail, generally starting 
on the negative terminal.  The set that failed on me was series/parallel 
across the terminals, old school, and the cell closest to the main 
negative overheated and shorted out, killing that string.  It’s why I 
went to buss bars.
 
Tom
 
From: Drake 
Sent: Wednesday, August 12, 2015 12:03 PM
To: re-wrenches@lists.re-wrenches.org 
Subject: [RE-wrenches] Trojan Batteries
 
Hello Wrenches,

I have had a number of customers with Trojan L-16s have problems lately. 
In some cases, I know that the batteries weren't very well cared for, but 
in no case were the batteries totally discharged and let get cold or sit 
for a long time. It doesn't seem that the batteries should have died after 
a couple of years. I could see diminished output and a reduced life. 

One customer who supposedly knows someone with inside information claims 
that Trojan started cutting corners a few years ago to be more competitive 
on price. 

Has anyone else seen more problems with Trojan Batteries, or heard that 
the company is cutting corners?

Thanks,

Drake 

Athens Electric LLC
OH License 44810
CO License 3773
NABCEP Certified Solar PV 
740-448-7328
http://athens-electric.com/ 

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Re: [RE-wrenches] to flash or not to flash

2015-08-06 Thread Jarmo . Venalainen
Hi:

People may already know about this, but I thought I would pass it on in 
case some dont.

We do a lot of work with the boating and RV industry in the US and 
overseas.

One sealant name which has come up a lot with strong positive reviews 
regarding age related drying/shrinking not only in the US but overseas as 
well is SIKA.

Here's a link to their website,

http://usa.sika.com/

JARMO
_
 


Jarmo Venalainen  |   Schneider Electric   |  Xantrex Brand  |   CANADA  | 
  Sales Application Engineer 
Phone: +604-422-2528  |   Tech Support: 800-670-0707  |   Mobile: 
+604-505-0291 
Email: jarmo.venalai...@schneider-electric.com  |   Site: www.Xantrex.com 
|   Address: 3700 Gilmore Way, Burnaby, BC V5G4M1 








*** Please consider the environment before printing this e-mail




From:
Matt Partymiller m...@solar-energy-solutions.com
To:
RE-wrenches re-wrenches@lists.re-wrenches.org, 
Date:
08/06/2015 10:16 AM
Subject:
Re: [RE-wrenches] to flash or not to flash
Sent by:
RE-wrenches re-wrenches-boun...@lists.re-wrenches.org



Daniel,

My answer is to flash until others prove me wrong.

I am in the same position you are, speaking to the same manufacturers you
are, and probably dealing with the same low competitor pricing you are. 
These products sure sound tempting.

Over the past decade I have probably removed a dozen 80's era hot air or
hot water systems that were directly attached to roofs (installed by
others).  In every instance the roof was a complete mess and required deck
replacement.  I now tell homeowners just to contact a roofer and have them
dispose of the collectors in the process of re-roofing - we will come out
after the new roof is in place.

I think you summed up the sealant problem quite well.  I sell my systems
as a 25 year product.  I am not satisfied that butyl is a 25 year answer. 
Until someone convinces me otherwise, I will relate as much to my
customers and proceed with proper flashings.

Good poll.

Matt


Matthew Partymiller
Solar Energy Solutions LLC
(877) 312-7456
m...@solar-energy-solutions.com


On Thu, August 6, 2015 12:47 pm, Daniel Young wrote:
 Writing the subject above, it seems like I've heard this question on the
 wrench list before, but I could not find it in my old email archives. 
Feel
  free to pint me back to the old discussion if it's there.



 I've been using a flashing based roof attachment for 8+yrs now (quick
 mount or similar). Now we are looking at Rail-less systems  (quick rack 
is
 a good example). There is also a non-flashed rail-less racking from
 roof-tech http://roof-tech.us/ . I've always been of the opinion that
 simply crushing some sealant/gasket onto an asphalt shingle work fine at
 first (the test data from roof-tech is impressive), but would be an 
issue
 10+yrs down the
 road (thermal expansion movement, freeze/thaw, etc). I can make a good
 waterproof seal at first by just slathering some butyl/silicone to an
 L-foot
 and cranking it down on the shingles, but that practice really 
disappeared
  8+yrs ago.




 Maybe consider this a Poll: (to flash, or not to flash)




 With Regards,




 Daniel Young,


 NABCEP Certified PV Installation ProfessionalTM: Cert #031508-90


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Re: [RE-wrenches] Dream system.

2015-07-31 Thread Jarmo . Venalainen
Hi:

I would add,

1. Battery Monitoring with logging capability
2. Remote monitoring and control over the web
3. Lion battery and battery manager, (open format manager circuits so that 
it can be seen how things work).
4.  GFCI's and ELCI's on AC circuits
5. Generator and automatic generator start controller

If you suggestions on specific models, contact me offline

JARMO
_
 


Jarmo Venalainen  |   Schneider Electric   |  Xantrex Brand  |   CANADA  | 
  Sales Application Engineer 
Phone: +604-422-2528  |   Tech Support: 800-670-0707  |   Mobile: 
+604-505-0291 
Email: jarmo.venalai...@schneider-electric.com  |   Site: www.Xantrex.com 
|   Address: 3700 Gilmore Way, Burnaby, BC V5G4M1 








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From:
Solar dahlso...@gmail.com
To:
Wrenches RE-wrenches@lists.re-wrenches.org, 
Date:
07/31/2015 02:05 PM
Subject:
[RE-wrenches] Dream system.
Sent by:
RE-wrenches re-wrenches-boun...@lists.re-wrenches.org



Hello all,

I was recently hired to be the full time electrical instructor at a local 
community college. In the second year of the class there is a 6 credit 
renewable energy and habitat house course. I have been teaching at this 
college as an adjunct instructor since 2009 teaching for 3 of the 7 local 
iron ore mines,the local paper mill as well as doing most of the NEC code 
update courses. During that time I ran a one year and a 6 month solar PV 
course. I have a fairly nice lab built for the PV course consisting of the 
following:

2 axis tracker 
Fixed tilt pole mount 
20'x16' mock roof with shingles and metal roofing 
Enphase systems 
(3) 700W SMA inverters
Outback setup
Xantrax 600v 80A charge controller 
Magnum 4024 inverter (AC coupled goal with this) 
Tigos
300W Morningstar on a demo cart
Couple Solectria inverter (not used much)
Trace 4024 (purchased in 99)
Trace DR 1524 that goes along with our 1Kw Bergy 
Multiple battery brands and types AGM and flooded 
Pathfinders
Suneye (2 210s)
600V Solmetric PVA
Racking, quickmounts standoffs, clamps nuts and bolts...


Modules include: 90W sunwize, Solarwolrd 175, REC 215W, silicon energy 
190W, kyocera 210W, solar frontier 100W (I think 100W) AEE 95W, Dasol 15, 
30, 135w. 

Assuming I stay with this job for the next 25 years, which will take me 
into my early 60s and my goal, I will have a yearly budget to spend adding 
to this lab. 

Here is the question, seeing what we have now what individual pieces would 
you add or what system would you build with the goal of community 
education or training electrical students and electricians. 

Long winded but I am very interested to hear your ideas!

Have a good weekend and thanks!

Jesse



Sent from my iPhone
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Re: [RE-wrenches] Using the North Facing Roof

2015-07-31 Thread Jarmo . Venalainen
Hi:

I went over and looked at my calculations whereby I arrived at the simple 
expression that the change in harvested solar energy is bounded by the sin 
of the angle of tilt to the North.

As I was doing it however, it became clear that the reason this simple 
result popped up, is simply because,

1. The effect of tilting an array North is exactly the same as if the 
system was physically relocated farther North by that amount of degrees 
latitude.
2. There is a linearly decreasing amount of annual insolation which is a 
linear function of latitude.

Latitude  versus  Average Annual Insolation
30 degrees latitude has  8.7 kWh-m2
40 degrees latitude has  7.8 kWh-m2
50  degrees latitude has  6.7 kWh-m2
60  degrees latitude has  5.6 kWh-m2

3. The SIN function is very linear for small angles up to about 40 degrees
Angle versus sin
sin(10) = 0.17 
sin(20) = 0.34
sin(30) = 0.5
sin(40) = 0.64

The sin expression describing the effect of north tilt is a bounding 
function, whereby it bounds the maximum reduction in energy harvest as a 
function of tilt.  It is a bounding analysis as it does not take into 
account the effect of atmospheric diffuse radiation which has the effect 
of making the tilt loss less than it would be if the earth had no 
atmosphere.

For example if an array was tilted north by 40 degrees in Vancouver, with 
no atmosphere the modules would see no sunlight for 6 months of the year. 
With an atmosphere, there is still a lot of light to be gathered.

Regardless, my intent with the exercise from the beginning was to find a 
bound for the potential loss effect of North tilt so that I could 
continue to advocate the maximum use of roof space even when that roof is 
North facing.

JARMO
_
 


Jarmo Venalainen  |   Schneider Electric   |  Xantrex Brand  |   CANADA  | 
  Sales Application Engineer 
Phone: +604-422-2528  |   Tech Support: 800-670-0707  |   Mobile: 
+604-505-0291 
Email: jarmo.venalai...@schneider-electric.com  |   Site: www.Xantrex.com 
|   Address: 3700 Gilmore Way, Burnaby, BC V5G4M1 








*** Please consider the environment before printing this e-mail




From:
billbroo...@sbcglobal.net
To:
'RE-wrenches' re-wrenches@lists.re-wrenches.org, 
Date:
07/28/2015 12:20 PM
Subject:
Re: [RE-wrenches] Using the North Facing Roof
Sent by:
RE-wrenches re-wrenches-boun...@lists.re-wrenches.org



Jarmo,
 
Unfortunately, simple is wrong in this case—and detrimental to the PV 
industry that needs all the roof real estate it can find.

Bill.
 
Bill Brooks, PE
Principal
Brooks Engineering
 
 
From: RE-wrenches [mailto:re-wrenches-boun...@lists.re-wrenches.org] On 
Behalf Of jarmo.venalai...@schneider-electric.com
Sent: Tuesday, July 28, 2015 10:43 AM
To: RE-wrenches re-wrenches@lists.re-wrenches.org
Subject: Re: [RE-wrenches] Using the North Facing Roof
 
Hi: 

Granted that the description is very simple, but that is the intent.   

The essence of it is that the loss for small variations in angle of 
incidence is approximately bounded by, (less than), the sin of the angle 
between the orientations of two panels/arrays in question. 

10 degrees ---  minus 17% 
20 degrees ---  minus 33% 
30 degrees ---  minus 50% 

If you go through the detailed math and take into account  atmospheric 
effects, especially when the sun is near the horizons, temperature, 
location, weather, etc., the result will vary, but will not be worse than 
the sin of the angle. 

I'll draw out better picture with more detail for Vancouver.  We're at a 
fairly high latitude, so overall array orientation is a more sensitive 
factor than farther south. 

JARMO 

_
 


Jarmo Venalainen  |   Schneider Electric   |  Xantrex Brand  |   CANADA  | 
  Sales Application Engineer 
Phone: +604-422-2528  |   Tech Support: 800-670-0707  |   Mobile: 
+604-505-0291 
Email: jarmo.venalai...@schneider-electric.com  |   Site: www.Xantrex.com 
|   Address: 3700 Gilmore Way, Burnaby, BC V5G4M1 









*** Please consider the environment before printing this e-mail



From: 
Brian Mehalic br...@solarenergy.org 
To: 
RE-wrenches re-wrenches@lists.re-wrenches.org, 
Date: 
07/28/2015 09:48 AM 
Subject: 
Re: [RE-wrenches] Using the North Facing Roof 
Sent by: 
RE-wrenches re-wrenches-boun...@lists.re-wrenches.org
 




The analysis of 50% of south facing production is too simplistic; running 
some modeling shows that, depending on the latitude, the difference can be 
much smaller, approaching 25% less for the north facing.  I think this 
layout could become more common especially on low slope commercial roofs, 
where the north facing module would occupy space that was already unused 
due to interrow shading.  Of course the closer to the equator the less 
difference between production of the north and south arrays...and you 
better be careful when stringing them in series so

Re: [RE-wrenches] Using the North Facing Roof

2015-07-28 Thread Jarmo . Venalainen
I did a slide on the effect of North facing modules.  For even a fairly 
aggressive rotation North as shown, the effect is only a 50% reduction.

The questions of whether or not to do it, are,

- is the mounting structure simpler, lower cost
- security against wind
- can I put a larger array on the roof  (typically yes, if you make back 
to back pyramid shaped structures)
- overall, what is the cost versus benefit

JARMO
_
 


Jarmo Venalainen  |   Schneider Electric   |  Xantrex Brand  |   CANADA  | 
  Sales Application Engineer 
Phone: +604-422-2528  |   Tech Support: 800-670-0707  |   Mobile: 
+604-505-0291 
Email: jarmo.venalai...@schneider-electric.com  |   Site: www.Xantrex.com 
|   Address: 3700 Gilmore Way, Burnaby, BC V5G4M1 








*** Please consider the environment before printing this e-mail




From:
Peter Parrish peter.parr...@calsolareng.com
To:
'RE-wrenches' re-wrenches@lists.re-wrenches.org, 
Date:
07/28/2015 12:22 AM
Subject:
[RE-wrenches] Using the North Facing Roof
Sent by:
RE-wrenches re-wrenches-boun...@lists.re-wrenches.org



I recently read a short piece that caught me up short, and I quote:

“The fast dropping cost of solar, while a huge boon to the adoption of 
solar PV, has counter-intuitively altered design parameters. No longer is 
the north-facing roof considered unusable because limited application in 
less-than optimal orientations can still show a positive net benefit. 
Arrays are thus designed now with elements or sub-arrays in these 
locations, increasing overall kW installation while reducing the energy 
production per capacity installed. This might have been anticipated based 
on sheer economic analysis from a users perspective, but so long has solar 
been expensive that these less optimal orientations were never seriously 
considered.”
 
I doubt that the individual who wrote this piece came to these conclusions 
him/herself. Does anyone know of a recent article that argued this 
perspective? Is this an emerging design practice? If so, I’d like to know 
more about it. 
 
-  Peter 
 
Peter T. Parrish, Ph.D.
President, SolarGnosis
1107 Fair Oaks Ave., Suite 351
South Pasadena, CA 91030
(323) 839-6108
peter...@pobox.com
 

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Re: [RE-wrenches] Using the North Facing Roof

2015-07-28 Thread Jarmo . Venalainen
Hi:

Granted that the description is very simple, but that is the intent. 

The essence of it is that the loss for small variations in angle of 
incidence is approximately bounded by, (less than), the sin of the angle 
between the orientations of two panels/arrays in question.

10 degrees ---  minus 17%
20 degrees ---  minus 33%
30 degrees ---  minus 50%

If you go through the detailed math and take into account  atmospheric 
effects, especially when the sun is near the horizons, temperature, 
location, weather, etc., the result will vary, but will not be worse than 
the sin of the angle.

I'll draw out better picture with more detail for Vancouver.  We're at a 
fairly high latitude, so overall array orientation is a more sensitive 
factor than farther south.

JARMO

_
 


Jarmo Venalainen  |   Schneider Electric   |  Xantrex Brand  |   CANADA  | 
  Sales Application Engineer 
Phone: +604-422-2528  |   Tech Support: 800-670-0707  |   Mobile: 
+604-505-0291 
Email: jarmo.venalai...@schneider-electric.com  |   Site: www.Xantrex.com 
|   Address: 3700 Gilmore Way, Burnaby, BC V5G4M1 








*** Please consider the environment before printing this e-mail




From:
Brian Mehalic br...@solarenergy.org
To:
RE-wrenches re-wrenches@lists.re-wrenches.org, 
Date:
07/28/2015 09:48 AM
Subject:
Re: [RE-wrenches] Using the North Facing Roof
Sent by:
RE-wrenches re-wrenches-boun...@lists.re-wrenches.org



The analysis of 50% of south facing production is too simplistic; running 
some modeling shows that, depending on the latitude, the difference can be 
much smaller, approaching 25% less for the north facing.  I think this 
layout could become more common especially on low slope commercial roofs, 
where the north facing module would occupy space that was already unused 
due to interrow shading.  Of course the closer to the equator the less 
difference between production of the north and south arrays...and you 
better be careful when stringing them in series so as not to mix N and S 
facing..plus filling in all those gaps between rows could make servicing 
the array a bit problematic!

Cheers,


Brian Mehalic 
NABCEP Certified Solar PV Installation Professional™ R031508-59

PV Curriculum Developer and Instructor
Solar Energy International
http://www.solarenergy.org

On Tue, Jul 28, 2015 at 10:24 AM, billbroo...@sbcglobal.net wrote:
Jarmo,
 
The sun’s geometry is not nearly that simple. To understand the impact of 
north-facing arrays, you have to perform a simulation. PV:WATTS does this 
just fine and it is easy to show that a 18-degreed North-facing tilt 
produces 75% of a perfect 30-degree south-facing array. Far more than your 
assumption of 50%.
 
To compare 15-degrees South to 15-degrees North, the numbers are slightly 
better at 77%. We are going to see a lot of north-facing arrays once 
people understand that low tilt angles are very forgiving on North slopes. 
Steep slopes are a totally different story and you have to run the 
numbers….
 
Bill.
 
From: RE-wrenches [mailto:re-wrenches-boun...@lists.re-wrenches.org] On 
Behalf Of jarmo.venalai...@schneider-electric.com
Sent: Tuesday, July 28, 2015 8:04 AM
To: RE-wrenches re-wrenches@lists.re-wrenches.org
Subject: Re: [RE-wrenches] Using the North Facing Roof
 
I did a slide on the effect of North facing modules.  For even a fairly 
aggressive rotation North as shown, the effect is only a 50% reduction. 

The questions of whether or not to do it, are, 

- is the mounting structure simpler, lower cost 
- security against wind 
- can I put a larger array on the roof  (typically yes, if you make back 
to back pyramid shaped structures) 
- overall, what is the cost versus benefit 

JARMO
_
 


Jarmo Venalainen  |   Schneider Electric   |  Xantrex Brand  |   CANADA  | 
  Sales Application Engineer 
Phone: +604-422-2528  |   Tech Support: 800-670-0707  |   Mobile: 
+604-505-0291 
Email: jarmo.venalai...@schneider-electric.com  |   Site: www.Xantrex.com 
 |   Address: 3700 Gilmore Way, Burnaby, BC V5G4M1 









*** Please consider the environment before printing this e-mail



From: 
Peter Parrish peter.parr...@calsolareng.com 
To: 
'RE-wrenches' re-wrenches@lists.re-wrenches.org, 
Date: 
07/28/2015 12:22 AM 
Subject: 
[RE-wrenches] Using the North Facing Roof 
Sent by: 
RE-wrenches re-wrenches-boun...@lists.re-wrenches.org
 




I recently read a short piece that caught me up short, and I quote:

“The fast dropping cost of solar, while a huge boon to the adoption of 
solar PV, has counter-intuitively altered design parameters. No longer is 
the north-facing roof considered unusable because limited application in 
less-than optimal orientations can still show a positive net benefit. 
Arrays are thus designed now with elements or sub-arrays in these 
locations, increasing overall kW installation while

Re: [RE-wrenches] Using the North Facing Roof

2015-07-28 Thread Jarmo . Venalainen
The intent of the simple example was to show that production is not 
severely affected by unusual orientations.

I will clarify my message.

JARMO 
_
 


Jarmo Venalainen  |   Schneider Electric   |  Xantrex Brand  |   CANADA  | 
  Sales Application Engineer 
Phone: +604-422-2528  |   Tech Support: 800-670-0707  |   Mobile: 
+604-505-0291 
Email: jarmo.venalai...@schneider-electric.com  |   Site: www.Xantrex.com 
|   Address: 3700 Gilmore Way, Burnaby, BC V5G4M1 








*** Please consider the environment before printing this e-mail




From:
billbroo...@sbcglobal.net
To:
'RE-wrenches' re-wrenches@lists.re-wrenches.org, 
Date:
07/28/2015 12:20 PM
Subject:
Re: [RE-wrenches] Using the North Facing Roof
Sent by:
RE-wrenches re-wrenches-boun...@lists.re-wrenches.org



Jarmo,
 
Unfortunately, simple is wrong in this case—and detrimental to the PV 
industry that needs all the roof real estate it can find.

Bill.
 
Bill Brooks, PE
Principal
Brooks Engineering
 
 
From: RE-wrenches [mailto:re-wrenches-boun...@lists.re-wrenches.org] On 
Behalf Of jarmo.venalai...@schneider-electric.com
Sent: Tuesday, July 28, 2015 10:43 AM
To: RE-wrenches re-wrenches@lists.re-wrenches.org
Subject: Re: [RE-wrenches] Using the North Facing Roof
 
Hi: 

Granted that the description is very simple, but that is the intent.   

The essence of it is that the loss for small variations in angle of 
incidence is approximately bounded by, (less than), the sin of the angle 
between the orientations of two panels/arrays in question. 

10 degrees ---  minus 17% 
20 degrees ---  minus 33% 
30 degrees ---  minus 50% 

If you go through the detailed math and take into account  atmospheric 
effects, especially when the sun is near the horizons, temperature, 
location, weather, etc., the result will vary, but will not be worse than 
the sin of the angle. 

I'll draw out better picture with more detail for Vancouver.  We're at a 
fairly high latitude, so overall array orientation is a more sensitive 
factor than farther south. 

JARMO 

_
 


Jarmo Venalainen  |   Schneider Electric   |  Xantrex Brand  |   CANADA  | 
  Sales Application Engineer 
Phone: +604-422-2528  |   Tech Support: 800-670-0707  |   Mobile: 
+604-505-0291 
Email: jarmo.venalai...@schneider-electric.com  |   Site: www.Xantrex.com 
|   Address: 3700 Gilmore Way, Burnaby, BC V5G4M1 









*** Please consider the environment before printing this e-mail



From: 
Brian Mehalic br...@solarenergy.org 
To: 
RE-wrenches re-wrenches@lists.re-wrenches.org, 
Date: 
07/28/2015 09:48 AM 
Subject: 
Re: [RE-wrenches] Using the North Facing Roof 
Sent by: 
RE-wrenches re-wrenches-boun...@lists.re-wrenches.org
 




The analysis of 50% of south facing production is too simplistic; running 
some modeling shows that, depending on the latitude, the difference can be 
much smaller, approaching 25% less for the north facing.  I think this 
layout could become more common especially on low slope commercial roofs, 
where the north facing module would occupy space that was already unused 
due to interrow shading.  Of course the closer to the equator the less 
difference between production of the north and south arrays...and you 
better be careful when stringing them in series so as not to mix N and S 
facing..plus filling in all those gaps between rows could make servicing 
the array a bit problematic! 

Cheers, 


Brian Mehalic 
NABCEP Certified Solar PV Installation Professional™ R031508-59 

PV Curriculum Developer and Instructor 
Solar Energy International
http://www.solarenergy.org 

On Tue, Jul 28, 2015 at 10:24 AM, billbroo...@sbcglobal.net wrote: 
Jarmo, 
  
The sun’s geometry is not nearly that simple. To understand the impact of 
north-facing arrays, you have to perform a simulation. PV:WATTS does this 
just fine and it is easy to show that a 18-degreed North-facing tilt 
produces 75% of a perfect 30-degree south-facing array. Far more than your 
assumption of 50%. 
  
To compare 15-degrees South to 15-degrees North, the numbers are slightly 
better at 77%. We are going to see a lot of north-facing arrays once 
people understand that low tilt angles are very forgiving on North slopes. 
Steep slopes are a totally different story and you have to run the 
numbers…. 
  
Bill. 
  
From: RE-wrenches [mailto:re-wrenches-boun...@lists.re-wrenches.org] On 
Behalf Of jarmo.venalai...@schneider-electric.com
Sent: Tuesday, July 28, 2015 8:04 AM
To: RE-wrenches re-wrenches@lists.re-wrenches.org
Subject: Re: [RE-wrenches] Using the North Facing Roof 
 
I did a slide on the effect of North facing modules.  For even a fairly 
aggressive rotation North as shown, the effect is only a 50% reduction. 

The questions of whether or not to do it, are, 

- is the mounting structure simpler, lower cost 
- security against wind 
- can I put a larger

Re: [RE-wrenches] DC conductor line loss numbers

2015-07-27 Thread Jarmo . Venalainen
Hi:

When deciding on voltage drops and otherwise working out the design of a 
solar system, one thing that needs careful attention is to make sure that 
the array voltage does not drop below a level at which the inverter cannot 
produce full power.

This voltage will occur when the inverter is working at full input current 
such as a hypothetical 3000 W inverter which can handle a maximum of 10 
Amps of input current to produce its full rated 3000 Watts (10Amps @ 300 
Vdc). 

At any voltage less than 300 Vdc, the power will be limited by the maximum 
10 Amps.  For example at 290 Vdc you get 2.9 kW, 280 Vdc you get 2.8kW, 
and so on.

Even if the inverter can operate down to 100 Vdc, you don't want to be 
anywhere near there, especially not during the midday hours as that will 
hurt peak power production, a lot.  In this case -0.3% loss for every volt 
below 300Vdc.




Identifying this voltage for a particular inverter may not however be 
straightforward due to wide variety of wording used in specifying ratings. 
 Wording such as,

1. operating voltage range
2. full power operating voltage range
3. MPPT operating voltage range
4. minimum operating voltage
5. minimum MPPT operating voltage
6. rated operating voltage range
7. Rated MPPT operating voltage range
8. starting voltage
9. nominal operating voltage range
10. maximum input current
11. minimum input voltage
12. minimum DC voltage
13. nominal DC input current
14. maximum operating DC input current
15. maximum continuous operating DC input current
17.


When looking for the voltage below which you don't want go, look for the 
following:

1. The maximum operating input current
2. The minimum MPPT operating voltage

Then make sure the array can produce at least that much voltage and 
current when its really hot when the resistance of all the wires is more 
than at room temperature.

JARMO
_
 


Jarmo Venalainen  |   Schneider Electric   |  Xantrex Brand  |   CANADA  | 
  Sales Application Engineer 
Phone: +604-422-2528  |   Tech Support: 800-670-0707  |   Mobile: 
+604-505-0291 
Email: jarmo.venalai...@schneider-electric.com  |   Site: www.Xantrex.com 
|   Address: 3700 Gilmore Way, Burnaby, BC V5G4M1 








*** Please consider the environment before printing this e-mail




From:
Glenn Burt glenn.b...@glbcc.com
To:
RE-wrenches re-wrenches@lists.re-wrenches.org, 
Date:
07/25/2015 12:46 PM
Subject:
Re: [RE-wrenches] DC conductor line loss numbers
Sent by:
RE-wrenches re-wrenches-boun...@lists.re-wrenches.org



You would want to confirm hot temp PV circuit values with chosen Vdrop to 
ensure the irrelevant value doesn't drop you out of the inverters' 
operational limit, however.

Sincerely,
Glenn Burt
Sent from my 'smart' phone so please excuse grammar and typos.
From: Chris Mason
Sent: ‎7/‎25/‎2015 15:20
To: RE-wrenches
Subject: Re: [RE-wrenches] DC conductor line loss numbers

It should be noted that the NEC recommendations for feeder circuits are to 
do with acceptable voltages at the load, i.e., you do not want your 208V 
equipment running on 200V. PV circuits are not feeder circuits, voltage 
drop is irrelevant. Power loss may be relevant, but only in terms of 
economic value. If it is preferable to add more PV and lose 10% of the 
power, as long as there are no issues of heat and potential fire, why 
shouldn't you be able to make that decision? As PV gets cheaper, replacing 
cables costing $10,000 to save $10 a year does not make sense. The NEC 
rules on voltage drop were never designed for PV source circuits.

On Fri, Jul 24, 2015 at 11:52 PM, Jerry Shafer jerrysgarag...@gmail.com 
wrote:
Wrenches
I have 3 engineering firms and one in-house engineer that only use 1% 
because in the NEC it is stated as a suggestion and not a requirement but 
they take this as a must not exceed instead, 
I cant change CC as it will be remotely monitored via the Outback 
connection, the Engineers refuse to make any changes to the 1% and still 
stamp the drawings. This is what I have found in my research it came from 
Mike Holt
 
Contrary to common belief, the NEC generally doesn't require you to size 
conductors to accommodate voltage drop. It merely suggests in the Fine 
Print Notes to 210.19(A), 215.2(A)(4), 230.31(C), and 310.15(A)(1) that 
you adjust for voltage drop when sizing conductors. It's important for you 
to remember that Fine Print Notes are recommendations, not requirements 
[90.5(C)].
The NEC recommends that the maximum combined voltage drop for both the 
feeder and branch circuit shouldn't exceed 5%, and the maximum on the 
feeder or branch circuit shouldn't exceed 3%. This recommendation is a 
performance issue, not a safety issue.
Jerry

On Wed, Jul 22, 2015 at 11:28 AM, Starlight Solar Power Systems 
la...@starlightsolar.com wrote:
Jerry,

A long distance wire run is practical now days using a high voltage 
controller. Have a look at Schneider

Re: [RE-wrenches] DC conductor line loss numbers

2015-07-22 Thread Jarmo . Venalainen
Hi:

Copper conduction losses are proportional to (current) x (current) x 
(resistance).  For the same wire gauge, double the current means that the 
losses increase by 4X.

Going from 150 VDC to 300 VDC will therefore allow you use 4X thinner wire 
and going up to 600 VDC will allow you to use 16X thinner wire.

It's very non-linear.

JARMO
_
 


Jarmo Venalainen  |   Schneider Electric   |  Xantrex Brand  |   CANADA  | 
  Sales Application Engineer 
Phone: +604-422-2528  |   Tech Support: 800-670-0707  |   Mobile: 
+604-505-0291 
Email: jarmo.venalai...@schneider-electric.com  |   Site: www.Xantrex.com 
|   Address: 3700 Gilmore Way, Burnaby, BC V5G4M1 








*** Please consider the environment before printing this e-mail




From:
Jerry Shafer jerrysgarag...@gmail.com
To:
RE-wrenches RE-wrenches@lists.re-wrenches.org, 
Date:
07/22/2015 11:52 AM
Subject:
[RE-wrenches] DC conductor line loss numbers
Sent by:
RE-wrenches re-wrenches-boun...@lists.re-wrenches.org



Wrenches
Some time back there was discussion on the conductor size and efficiency 
rating requirement for long DC runs.
What I am looking at is this, 400 feet of MCM 400 to keep the line loss at 
or below 1% per NEC code for an off grid application, cost vs return is 
not acceptable. 2/0 is less than 2.5% and the cost is far less. Specs are 
4 strings of 3, 250 watt modules feeding one Outback FM 80 charge 
controller. There are lots of things I can do like SMA instread, or 200 
VDC charge controller but nothing can be changed except the wire gauge. 
Does anyone recall a thread with this topic.

thoughts ??
Jerry

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Re: [RE-wrenches] Trina Module Annual Degradation

2015-07-18 Thread Jarmo . Venalainen
Hi:

This thread reminded me of an article I saw about 2 years ago, where the 
researcher had compiled a graph of solar module start-ups per year up 
until 2012, with the limiting constraint that the companies had to UL 1703 
listed and qualify for the California Solar Initiative.

Virtually all the companies started their business less than 10 years ago 
during the first boom in the second half of the 2000's.  Only three have 
actually been through a 25 year warranty period.



JARMO
_
 


Jarmo Venalainen  |   Schneider Electric   |  Xantrex Brand  |   CANADA  | 
  Sales Application Engineer 
Phone: +604-422-2528  |   Tech Support: 800-670-0707  |   Mobile: 
+604-505-0291 
Email: jarmo.venalai...@schneider-electric.com  |   Site: www.Xantrex.com 
|   Address: 3700 Gilmore Way, Burnaby, BC V5G4M1 








*** Please consider the environment before printing this e-mail




From:
b...@midnitesolar.com b...@midnitesolar.com
To:
RE-wrenches re-wrenches@lists.re-wrenches.org, 
Date:
07/18/2015 11:09 AM
Subject:
Re: [RE-wrenches] Trina Module Annual Degradation
Sent by:
RE-wrenches re-wrenches-boun...@lists.re-wrenches.org




Hi Bill

From what I understand, and I have asked this question to different
people at different companies, the 25 year warranty people hear about
concerning PV is not for a broken panel within 25 years but the
degradation in performance over the years.

If a PV module just plain old breaks (goes to zero output) in, say
20 years and it has a 25 year degradation warranty, the PV manufacturer,
(if still in business), is not obligated to replace the defective 
module
...Even if it resulted from a factory defect.

I do not know what the warranty period is for manufacturing defects.
I hear warranty times of around 10 years.  I am not exactly sure on that
though.

Having said all this, there are companies that do replace modules after
their short term memory is up due to manufacturing defects.  
Kyocera comes to mind immediately.  These are typically larger
companies from what I see.

I'm just repeating what I have heard over the years regarding PV.

It just seems to me somewhat misleading the words 25 year warranty.
There may be some companies that actually DO offer a full 25 yr. warranty
these days but what if they aren't around before then ?

I bet that Bill Hoffer could offer way better information than I can
about this.

boB


On 7/18/2015 3:29 AM, solar1onl...@charter.net wrote:
boB,
Can you expand on the warranty coverage in this situation?
TIA,
Bill

-
From: b...@midnitesolar.com 
To: RE-wrenches
Cc: 
Sent: Thu, 16 Jul 2015 19:01:32 -0700
Subject: Re: [RE-wrenches] Trina Module Annual Degradation



It's too bad that when a module goes to a REAL high degradation, like, 
100% down to nothing
before that 25 year warranty is up, that it is NOT considered 
degradation and is not covered
under warranty.

P.S. This has nothing to do with Trina or any PV company in particular.

boB

On 7/16/2015 6:24 PM, jay wrote:
 HI Peter,

 I’ll bite.

 From the folks I know who deal with multi mega watt systems, are seeing 
less than that level of degradation.

 That said, the standard module 25 yr warranty to 80% is just on .7% year 
if I have my math correct.

 jay

 peltz power




 On Jul 16, 2015, at 9:08 AM, Peter Parrish 
peter.parr...@calsolareng.com wrote:

 I have recently been in discussion with a company that builds a large 
number
 of medium-sized PV ground mount system (30 kW to over 100 kW). They 
claim
 that they have been seeing something on the order of 0.7% annual 
degradation
 in the output of their systems due to intrinsic degradation in the PV
 modules. They also claim that this number is supported by the PV module
 manufacturer. Many years ago (2007?) I remember reading a report 
containing
 data gathered by NREL that showed the number was about 0.4%, and I 
thought
 the number was actually decreasing over time.

 The module in question is the Trina TSM-310 (PA14.8, I believe, if it 
makes
 any difference).

 Has anyone read anything recent about annual degradation in general or 
Trina
 modules in particular?

 - Peter

 Peter T. Parrish, Ph.D.
 President, SolarGnosis
 1107 Fair Oaks Ave. Suite 351
 South Pasadena, CA 91030
 NABCEP Certified PV Installer #031806-26
 (323) 839-6108
 peter...@pobox.com






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Re: [RE-wrenches] Generator brains

2015-07-16 Thread Jarmo . Venalainen
Hi:

Having both connected will work the way you want, only if you make sure 
the solar charger charging voltage is higher than the Kohler charger 
voltage.

When the solar charging source has higher voltage it will trump the lower 
Kohler charging voltage an do the charging when the sun is out.  When the 
sun is not out, the Kohler will do the job. 

However, if the solar charging source is never higher, the solar charger 
will not be able to create any charging current as it will always see an 
already high battery terminal voltage as maintained by the Kohler.

If there is no charging voltage adjustment on the Solar or Kohler charger, 
you could put one, (or more as  required) diodes, in series on the Kohler 
charging wire to drop its voltage enough to make sure the solar charger 
voltage is slightly higher.

The diodes could be anything as long as they can handle the full charge 
current from the Kohler.

JARMO
_
 


Jarmo Venalainen  |   Schneider Electric   |  Xantrex Brand  |   CANADA  | 
  Sales Application Engineer 
Phone: +604-422-2528  |   Tech Support: 800-670-0707  |   Mobile: 
+604-505-0291 
Email: jarmo.venalai...@schneider-electric.com  |   Site: www.Xantrex.com 
|   Address: 3700 Gilmore Way, Burnaby, BC V5G4M1 








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From:
frenergy frene...@psln.com
To:
RE-wrenches re-wrenches@lists.re-wrenches.org, 
Date:
07/16/2015 08:23 AM
Subject:
[RE-wrenches] Generator brains
Sent by:
RE-wrenches re-wrenches-boun...@lists.re-wrenches.org



Wrenches,

We recently discussed the significant load the brains of  many 
gensets requires, especially in off-grid.  I have been trying to keep the 
start battery and brains of a Kohler 14KW gen charged with a ~40 PV.  This 

works fine until the winter.

Any issues with keeping that PV connected (with its charge 
controller) and re-connecting the supplied-by-Kohler power source 
connection 
to keep the battery and brains happy?  I would like to think the PV would 
take some of the load off the AC connection to the main off-grid system, 
with no conflicts.

TIA

Bill
Feather River Solar Electric 


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Re: [RE-wrenches] Aquion Energy

2015-07-16 Thread Jarmo . Venalainen
Hi:

There was a lot of talk about on this forum some months ago.  Aquion is a 
very unique word, so a keyword search should work very well.

Michael, is there a method by which we can do a keyword search of past 
posts?

JARMO
_
 


Jarmo Venalainen  |   Schneider Electric   |  Xantrex Brand  |   CANADA  | 
  Sales Application Engineer 
Phone: +604-422-2528  |   Tech Support: 800-670-0707  |   Mobile: 
+604-505-0291 
Email: jarmo.venalai...@schneider-electric.com  |   Site: www.Xantrex.com 
|   Address: 3700 Gilmore Way, Burnaby, BC V5G4M1 








*** Please consider the environment before printing this e-mail




From:
Mark Frye ma...@berkeleysolar.com
To:
RE-wrenches re-wrenches@lists.re-wrenches.org, 
Date:
07/16/2015 05:20 AM
Subject:
[RE-wrenches] Aquion Energy
Sent by:
RE-wrenches re-wrenches-boun...@lists.re-wrenches.org



Does anyone have any thoughts/experience with the Aquion Energy battery?

Mark Frye
Berkeley Solar Electric Systems
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Re: [RE-wrenches] Battery Bank to Inverter Wiring

2015-06-29 Thread Jarmo . Venalainen
Hi:

It's not possible to have no loop area at all, but cables should be run in 
ways to minimize the loop area.

If you run the + or - along the side of the batteries for example, then 
that has the effect of minimizing the total loop.

JARMO
_
 


Jarmo Venalainen  |   Schneider Electric   |  Xantrex Brand  |   CANADA  | 
  Sales Application Engineer 
Phone: +604-422-2528  |   Tech Support: 800-670-0707  |   Mobile: 
+604-505-0291 
Email: jarmo.venalai...@schneider-electric.com  |   Site: www.Xantrex.com 
|   Address: 3700 Gilmore Way, Burnaby, BC V5G4M1 








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From:
Benn Kilburn b...@skyfireenergy.com
To:
RE-wrenches re-wrenches@lists.re-wrenches.org, 
Date:
06/29/2015 02:55 PM
Subject:
Re: [RE-wrenches] Battery Bank to Inverter Wiring
Sent by:
RE-wrenches re-wrenches-boun...@lists.re-wrenches.org



What about when you have the (+) and (-) terminals at opposite ends of a 
larger battery bank?  Sure you can run the conductors side-by-side once 
they meet up on their way to the inverter, but would you consider the 
distance between the end terminals a large loop? 
Ideally the battery string is laid out so the end terminals are close 
together and close to the inverter, but this isn't always the case. 

Benn Kilburn
SkyFire Energy Inc. 
780-906-7807


On Jun 29, 2015, at 10:28 AM, jarmo.venalai...@schneider-electric.com 
wrote:

Hi: 

From the comments so far, it appears that within the wrenches group, good 
practices are the rule and DC cables are kept side by side, so the problem 
I mentioned hasn't come up much. 

I have seen large loop battery cables a couple of times in solar 
installs myself out on islands way down south.  Also on boats/RV's/motor 
homes. 

Please keep the cable loop in mind when you do bench tests of inverters, 
as it may screw up the results and make it seem like there is something 
wrong with the inverter. 

JARMO
_
 


Jarmo Venalainen  |   Schneider Electric   |  Xantrex Brand  |   CANADA  | 
  Sales Application Engineer 
Phone: +604-422-2528  |   Tech Support: 800-670-0707  |   Mobile: 
+604-505-0291 
Email: jarmo.venalai...@schneider-electric.com  |   Site: www.Xantrex.com 
|   Address: 3700 Gilmore Way, Burnaby, BC V5G4M1 
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From: 
b...@midnitesolar.com b...@midnitesolar.com 
To: 
RE-wrenches re-wrenches@lists.re-wrenches.org, 
Date: 
06/28/2015 10:30 PM 
Subject: 
Re: [RE-wrenches] Battery Bank to Inverter Wiring 
Sent by: 
RE-wrenches re-wrenches-boun...@lists.re-wrenches.org





On 6/28/2015 9:20 AM, Allan Sindelar wrote:
I'm not an EE, but I can't see what difference twisting would make in
the absence of a building/collapsing field as is normal with AC.

It is little known that with the typical inverters that use the heavy 
power transformers,
have a lot of AC 120 Hz (or 100 Hz for 50 Hz systems) current mixed in 
with that DC battery current.

The AC output current reflects back to the input as ripple current.  This 
is why you want to
have at least short as possible Sbattery cable runs AND keep the wires as 
close together as possible.

Twisting the battery cables may help a bit but that is probably overkill.

The problem has to do with inductance in the battery cables.  You can use 
as big of cable
as you can fit in to reduce resistance, but that will not help to lower 
the inductance.
The problems you can sometimes have with high inductance is that L-C 
resonance at the
inverter can raise the peak voltages seen at the inverter input terminals 
and can be hard on
the inverter.

Then again,  the high frequency, lighter weight inverters will typically 
keep most of that ripple
inside,  between the DC input and AC output and battery cable inductance 
will not be as much
of a problem on the battery cables.

boB Gudgel




On 6/28/2015 9:20 AM, Allan Sindelar wrote: 
As a matter of course I have always run the positive and negative 
conductors of high-current cable pairs together, but have never 
deliberately twisted them, and have never known of any related problems. 
The most obvious example of this would be 4/0 battery/inverter cables in a 
24V system, with a 250A GJ-class breaker or (prior to that) a 300A or 400A 
Class T fuse. It's pretty tough to thread a twisted pair of 4/0 
USE/RHH/RHW cables through a 2 elbow or LB from inverter enclosure to 
battery enclosure.
I'm not an EE, but I can't see what difference twisting would make in the 
absence of a building/collapsing field as is normal with AC. 
I have twisted AC conductors together in the past when clients have 
expressed concerns about EMF from their equipment and wiring, but only AC.
Allan
Allan Sindelar
al

[RE-wrenches] Battery Bank to Inverter Wiring

2015-06-27 Thread Jarmo . Venalainen
Hi:

From time to time over the years I've come across systems where the 
routing of DC cables between the batteries and the inverter has been the 
cause of  issues.

I'm not referring to wire thickness or quality of terminations.  For the 
purposes of this discussion, just assume that wire thickness and 
terminations are perfect.

What I am referring to is the routing of the positive and negative battery 
cables.  In particular, the loop area within the + and - cables as shown 
in the image below,


The problem I've seen in systems with a large loop in the setup is that 
the inverter does not provide good surge power and can even go into low 
voltage shutdown during large surges.

Recently this happened again and I wanted to get a better feel for it, so 
I did some math. 

For a cable length of about 12', the loop is an inductor which has a value 
of inductance of about 1 uH for side by side cables and as much as 6 uH 
for cables about 1 foot apart. 

This inductance is greatly multiplied by any ferrous metal in the loop and 
can easily be in the range of 10's to 100's of uH.  Examples being cables 
which run in steel conduits or along the steel frame of a motor home.

Inductance causes a voltage drop proportional to the rate at which the 
current is changing.  To get an idea of how large that rate can be for 
typical inverters, I did surge tests with a 5kW inverter and found that 
the rate of change of current can be as high as 100A per milli-second or 
100,000 Amps/second.

Given that, the voltage drop of the wire inductance is then , Vdrop = 
(rate of change of current) x (inductance), 

Vdrop for 1 uH = (100,000 A/s) x (0.01 H) = 0.1V
Vdrop for 10 uH = (100,000 A/s) x (0.01 H) = 1.0V
Vdrop for 100 uH = (100,000 A/s) x (0.01 H) = 10.0Vclearly this is 
a problem.

Have any of the wrenches had systems with this issue?  If so, how often.


JARMO


 
_
 


Jarmo Venalainen  |   Schneider Electric   |  Xantrex Brand  |   CANADA  | 
  Sales Application Engineer 
Phone: +604-422-2528  |   Tech Support: 800-670-0707  |   Mobile: 
+604-505-0291 
Email: jarmo.venalai...@schneider-electric.com  |   Site: www.Xantrex.com 
|   Address: 3700 Gilmore Way, Burnaby, BC V5G4M1 








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Re: [RE-wrenches] Integrating with Lightning Protection

2015-06-04 Thread Jarmo . Venalainen
Hi:

I really like the very thorough lightning protection guide they have 
available for download. 

Here's the link 

http://www.dehn-international.com/sites/default/files/uploads/dehn/pdf/blitzplaner/bpl2015/lpg_2015_e_complete.pdf

Thanks for the referral Brian. 

JARMO
_
 


Jarmo Venalainen  |   Schneider Electric   |  Xantrex Brand  |   CANADA  | 
  Sales Application Engineer 
Phone: +604-422-2528  |   Tech Support: 800-670-0707  |   Mobile: 
+604-505-0291 
Email: jarmo.venalai...@schneider-electric.com  |   Site: www.Xantrex.com 
|   Address: 3700 Gilmore Way, Burnaby, BC V5G4M1 








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From:
Brian Mehalic br...@solarenergy.org
To:
RE-wrenches re-wrenches@lists.re-wrenches.org, 
Date:
06/04/2015 12:02 PM
Subject:
Re: [RE-wrenches] Integrating with Lightning Protection
Sent by:
RE-wrenches re-wrenches-boun...@lists.re-wrenches.org



DEHN has some great resources for various types of PV systems, and a 
chapter on it in their free lightning protection guide. Haven't looked in 
a while but seemed like great info. 

Brian

On Jun 4, 2015, at 1:03 PM, Garrison Riegel garri...@solarserviceinc.com 
wrote:

Wrenches,
 
Does anyone have any best practice recommendations (or books, articles, 
etc) for integrating a roof mounted PV system with a lightning protection 
system?  Bare #6 copper and a split bolt to the braided copper connecting 
air terminals?  At both ends of the array?
 
Or should we not bond these systems on the roof?  Opinions on a 2009 
Wrenches thread varied, but I’ve heard it from a few sources that these 
should be bonded directly.  Wondering if there is a general consensus at 
this point?  Or strong opinions one way or the other?
 
Thanks for your thoughts.
 
Garrison Riegel
PV Operations Manager | Solar Service Inc
[p] 847-677-0950 | garri...@solarserviceinc.com
 
NABCEP Certified PV Installation Professional™
 
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Re: [RE-wrenches] iron aluminum

2015-05-29 Thread Jarmo . Venalainen
Hi:

One thing which has come up a lot since the solar industry really took off 
in the last 10 years is that of corrosion and degradation of exposed metal 
on racks and modules.

Corrosion due to dissimilar metals, aka galvanic corrosion, is due to the 
natural characteristics of the metals. 

To get a relative sense of the magnitude of the problem, all the metals 
can be stacked up in table where at one end are the metals which don't 
corrode and the other, the ones which do.

With this layout, the farther apart they are in table, the faster the 
corrodible metal will corrode.  (This shows that zinc is a good 
sacrificial metal for every other metal except Magnesium).




There is another effect which is at least as, or in some cases even more 
significant.  That is the dissimilar coefficients of thermal expansion. 
The table below lists a bunch of common metals.  The units for the numbers 
are, micro-meters per meter per degree Celsius.

Most Expansive


Zinc
30
Cadmium

30

Lead

28

Magnesium

25

Tin

23

Aluminium 

22

Silver

20

Brass

19

Copper

16

Stainless Steel

16

Gold

14

Steel/Iron

11

Titanium

8

Graphite

8

Least Expansive





As in the previous table, the farther apart the metals are the worse is 
the situation as the metals are cycled through mid winter lows to high 
noon summer temperatures.  You can also see that steel/iron has an issue 
with almost every other metal.

One way to deal with the galvanic corrosion is by having a zinc coating or 
perhaps zinc anodes up in the framework in such a place so that the zinc 
residue will run down the posts as the zinc oxidizes.

With the thermal expansion, the use of rubber/plastic/nylon bushings will 
allow for thermal cycling without allowing metal fatigue and/or damage. 

In the case of iron, the galvanic potential between itself and aluminium 
is virtually non-existent.  It's the thermal expansion which messes things 
up.  Using bushings gives flexibility at the joint to allow for 
non-detrimental thermal expansion cycling.

One other related thing to note is the the thermal coefficient of 
expansion for masonry is in the range of 3-4.  That's a lot different than 
aluminium, so the rubbery joints help a lot in this case.

JARMO
 
_
 


Jarmo Venalainen  |   Schneider Electric   |  Xantrex Brand  |   CANADA  | 
  Sales Application Engineer 
Phone: +604-422-2528  |   Tech Support: 800-670-0707  |   Mobile: 
+604-505-0291 
Email: jarmo.venalai...@schneider-electric.com  |   Site: www.Xantrex.com 
|   Address: 3700 Gilmore Way, Burnaby, BC V5G4M1 








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From:
RM You solarea...@solareagle.com
To:
RE-wrenches re-wrenches@lists.re-wrenches.org, 
Date:
05/28/2015 07:21 PM
Subject:
[RE-wrenches] iron  aluminum
Sent by:
RE-wrenches re-wrenches-boun...@lists.re-wrenches.org



Hi Wrenches, I have had a couple of customers want to fabricate their own 
PV pole mounts and racks out of iron. Aside from the galvanic corrosion 
and weight issues is there anything else I should caution these guys 
about? Any stories about failures etc? My druthers are to stay with the 
engineered aluminum pole mounts but when you’re dealing with someone with 
fabrication experience and the cost for pre-fab is high then the obvious 
outcome occurs. If the unit is properly treated/painted I imagine it could 
last many years. Is there a way to attach an anode to such a rack or would 
simple non conductive insulation between panels and rack be the best 
answer?

Ron Young
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Re: [RE-wrenches] Discrepency between inverter kWH reading and solar production meter

2015-05-22 Thread Jarmo . Venalainen
Hi:

The difference is in the accuracy of revenue grade versus inverter KWh 
meters.  Revenue grade is typically much more accurate.

Beyond that, even if the accuracy of both was really good at lets say +/- 
0.5%, you could still get a 1% overall difference in readings as one could 
be +0.5% and other -0.5%, even though they are both working to spec.

JARMO
_
 


Jarmo Venalainen  |   Schneider Electric   |  Xantrex Brand  |   CANADA  | 
  Sales Application Engineer 
Phone: +604-422-2528  |   Tech Support: 800-670-0707  |   Mobile: 
+604-505-0291 
Email: jarmo.venalai...@schneider-electric.com  |   Site: www.Xantrex.com 
|   Address: 3700 Gilmore Way, Burnaby, BC V5G4M1 








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From:
Kevin Eigel ke...@ecohousesolar.com
To:
RE-wrenches RE-wrenches@lists.re-wrenches.org, 
Date:
05/22/2015 02:38 PM
Subject:
[RE-wrenches] Discrepency between inverter kWH reading and solar 
production meter
Sent by:
RE-wrenches re-wrenches-boun...@lists.re-wrenches.org



I recently installed a Solaredge 7600 inverter and two feet away from it 
installed a GE 210 solar kWh utility grade meter. Over the course of three 
months the kWh production measured by the inverter is more than 200 kWh 
greater then the production showing on the GE meter. I  changed out the GE 
meter for the last week and the discrepancy has continued, so it looks 
like it is not the meter.
I am looking for any help in understanding whey there is this large 
discrepancy on the kWh reading between the inverter and the production 
meter, when they are so close together. The Solaredge technical help desk 
has been of no use.

-- 
Kevin Eigel
President
Ecohouse Solar
1857 Northwest Blvd. Ste 201, Columbus, OH 43212
www,ecohousesolar.com
614-805-5776

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Re: [RE-wrenches] Fw: Xantrex C-40 Drifting

2015-05-21 Thread Jarmo . Venalainen
Hi:

My thought is that the mechanism by which the battery voltage slowly rises 
under the influence of a solar module connected through a C40 type PWM 
controller is due to the fact that the PWM type controllers don't regulate 
voltage but rather connect the full output voltage of the module/array to 
the battery on a pulse width limited basis.

Seems that those high voltage pulses, brief as they may be thanks to the 
PWM, are still none the less able to slowly raise the resting terminal 
voltage of at least some types of AGM batteries.

I don't know enough about batteries to know if that is a problem or not. 
Perhaps its perfectly normal as almost any new lead acid battery will 
retain a higher than normal measurable ghost voltage just after it has 
been fully charged.

JARMO


_
 


Jarmo Venalainen  |   Schneider Electric   |  Xantrex Brand  |   CANADA  | 
  Sales Application Engineer 
Phone: +604-422-2528  |   Tech Support: 800-670-0707  |   Mobile: 
+604-505-0291 
Email: jarmo.venalai...@schneider-electric.com  |   Site: www.Xantrex.com 
|   Address: 3700 Gilmore Way, Burnaby, BC V5G4M1 








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From:
Drake drake.chamber...@redwoodalliance.org
To:
RE-wrenches re-wrenches@lists.re-wrenches.org, 
Date:
05/20/2015 11:11 AM
Subject:
Re: [RE-wrenches] Fw:  Xantrex C-40 Drifting
Sent by:
RE-wrenches re-wrenches-boun...@lists.re-wrenches.org



The modules are Sunwise 22 V, 40 W modules.  The model number of the 
modules is SW-S40P SWT.  The are wired in series for a 24 V nominal 
system.  That would be an mppt voltage of 44 V on a system that directs 
batteries to absorb at 29.4 volts. I'm not sure what the NOCT voltage 
would be, but it would seem like it would be an ok fit? 

I think you are on the right track with the MPPT charging graph. The CC 
likely allows pulses of full charge to hit when the batteries are at their 
maximum set point voltage. 

Would a very short pulse of high voltage be a problem of a VRLA battery? 
Could any significant gassing take place? 

Thanks,

Drake 



At 06:04 PM 5/19/2015, you wrote:
Hi: 

We haven't changed anything the in C40.  The essence of my idea was that 
perhaps the trouble systems are the ones which have much higher module 
Voc versus battery Vfloat. 

JARMO
_
 


Jarmo Venalainen  |  Schneider Electric   |  Xantrex Brand  |   CANADA  |  
Sales Application Engineer 
Phone: +604-422-2528  |   Tech Support: 800-670-0707  |   Mobile: 
+604-505-0291 
Email: jarmo.venalai...@schneider-electric.com  |   Site: www.Xantrex.com  
 |   Address: 3700 Gilmore Way, Burnaby, BC V5G4M1 
  


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From: Ray Walters r...@solarray.com 
To: RE-wrenches re-wrenches@lists.re-wrenches.org, 
Date: 05/19/2015 11:00 AM 
Subject: Re: [RE-wrenches] Fw:  Xantrex C-40 Drifting 
Sent by: RE-wrenches re-wrenches-boun...@lists.re-wrenches.org 




Hi Jarmo;

Early solar systems actually tried to use the principle of matching array 
Vmpp to battery voltage  in lieu of charge controllers.  The biggest issue 
is that when it is is hot the module voltage can drop below the battery 
voltage needed, and when its cold the voltage will still be too high. 
Batteries were either over charged or never reached full charge depending 
on the conditions.
I've used the C40 successfully for decades, so I'm wondering if the 
circuitry changed recently, or if different tolerance components were 
substituted that may be causing the drift?

Thanks, 
R.Ray Walters
CTO, Solarray, Inc
Nabcep Certified PV Installer, 
Licensed Master Electrician
Solar Design Engineer
303 505-8760 
On 5/19/2015 10:31 AM, jarmo.venalai...@schneider-electric.com wrote: 
Hi: 

I didn't know that there were systems out there where a PWM charge 
controller such as the C-40 was producing an unhealthy, high battery 
voltage.  Since there are, I may have a possible explanation. 

The C-series and other PWM type charge controllers operate by PWM whereby 
they very very quickly connect/disconnect the solar module to the battery 
bank.  The amount of time which the module is connected to the array is 
the PWM on-period.  These controllers do not have the ability to smooth 
out the output voltage.  All they can do is apply the full module voltage 
OR not a 


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[RE-wrenches] Fw: Xantrex C-40 Drifting

2015-05-19 Thread Jarmo . Venalainen
Hi:

I didn't know that there were systems out there where a PWM charge 
controller such as the C-40 was producing an unhealthy, high battery 
voltage.  Since there are, I may have a possible explanation.

The C-series and other PWM type charge controllers operate by PWM whereby 
they very very quickly connect/disconnect the solar module to the battery 
bank.  The amount of time which the module is connected to the array is 
the PWM on-period.  These controllers do not have the ability to smooth 
out the output voltage.  All they can do is apply the full module voltage 
OR not apply any module voltage to the battery.  Here are some graphs that 
show this,

 

It 's supposed to work out when the battery absorbs, smooths out and 
averages the output voltage pulses coming out of the PWM controller.

Except, I'm hearing that, that is not necessarily true.  It sounds like on 
some systems the batteries will not average voltage very well over time 
and indeed experience increasing and undesirably high terminal voltages 
over time.

If this is the mechanism, I think one way alleviate or perhaps even 
eliminate the rising voltage problem is by matching the module Voc voltage 
to the desired battery float voltage.  For example, if a 28 VDC float 
voltage was desired, then the solar module Voc should be chosen as 
something slightly above 28 VDC.

i.e. I think the trick is to match the module Voc voltage to the desired 
battery float voltage.  Perhaps a 32 Voc module for a 28 VDC float 
voltage. 

I'm not sure what the right number is, but if I'm correct about this 
mechanism, then a 50 Voc module on a 12 VDC battery, should the kind of 
system which experiences this overcharging/over voltage problem.

You guys have seen many systems.  Maybe you can comment on whether the 
systems which have had this trouble are also ones where the module Voc is 
much higher than the desired battery float voltage.  Perhaps the trouble 
systems also tend to have a specific battery chemistry or even particular 
battery type.

JARMO



_
 


Jarmo Venalainen  |   Schneider Electric   |  Xantrex Brand  |   CANADA  | 
  Sales Application Engineer 
Phone: +604-422-2528  |   Tech Support: 800-670-0707  |   Mobile: 
+604-505-0291 
Email: jarmo.venalai...@schneider-electric.com  |   Site: www.Xantrex.com 
|   Address: 3700 Gilmore Way, Burnaby, BC V5G4M1 








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- Forwarded by Jarmo Venalainen/Canada/Schneider on 05/18/2015 07:02 
PM -

From:
Drake drake.chamber...@redwoodalliance.org
To:
jarmo.venalai...@schneider-electric.com, 
Date:
05/18/2015 03:35 PM
Subject:
Re: Fw: [RE-wrenches] Xantrex C-40 Drifting



Hi JARMO,

The battery bank consists of four, 415 AH in a Full River AGM deep cycle 
batteries wired  in a 24 volt series. The  80 W array is strictly  a 
maintainer  to keep the batteries charged when  the  AC  coupled  system 
is detached from the direct grid tie inverters. The only constant loads on 
the system are about 3 W of power that keeps the metering awake. The 
batteries are low self discharge. 

Thanks,

Drake


At 07:47 PM 5/14/2015, you wrote:
Hi: 

80W is a really small PV source, so I'm wondering how it can raise the 
battery voltage so much. 

What size is the battery? 

JARMO
_
 


Jarmo Venalainen  |  Schneider Electric   |  Xantrex Brand  |   CANADA  |  
Sales Application Engineer 
Phone: +604-422-2528  |   Tech Support: 800-670-0707  |   Mobile: 
+604-505-0291 
Email: jarmo.venalai...@schneider-electric.com  |   Site: www.Xantrex.com  
 |   Address: 3700 Gilmore Way, Burnaby, BC V5G4M1 
  


*** Please consider the environment before printing this e-mail

- Forwarded by Jarmo Venalainen/Canada/Schneider on 05/14/2015 04:45 
PM - 
From: Drake drake.chamber...@redwoodalliance.org 
To: re-wrenches@lists.re-wrenches.org, 
Date: 05/14/2015 04:30 PM 
Subject: [RE-wrenches] Xantrex C-40 Drifting 
Sent by: RE-wrenches re-wrenches-boun...@lists.re-wrenches.org 




I have a Xantrex C-40 that won't keep its settings. It is important that 
it does because it is for a maintainer array (80 W) on an AGM battery 
bank, on an AC coupled backup system. Not only could high voltage damage 
the batteries, but when the voltage goes over 30 Volts, the AUX relay 
opens and the grid tie inverter is isolated from the grid.

After numerous sessions of reprogramming, Xantrex tech support sent me a 
new unit. The problem persisted as before. A new temperature sensor 
helped, but the settings still drift. It seems that rebooting the charge 
controller helps for a day or so, but then it drifts again.

The potentiometer settings are way below the calculated setting for 29.4 
V, but it still peaks in the high 30s. I check the temperature compensated 
voltages on the Outback Mate, and the temp

Re: [RE-wrenches] Working Space

2015-05-13 Thread Jarmo . Venalainen
Hi:

Back in the day when I was giving the Xantrex training for the GT, I was 
informed by our regulatory folks that we will base the 36 height on an 
interpretation of the electrical code whereby the switch is considered to 
be the same as any other electrical wall switch or outdoor receptacle.

JARMO
_
 


Jarmo Venalainen  |   Schneider Electric   |  Xantrex Brand  |   CANADA  | 
  Sales Application Engineer 
Phone: +604-422-2528  |   Tech Support: 800-670-0707  |   Mobile: 
+604-505-0291 
Email: jarmo.venalai...@schneider-electric.com  |   Site: www.Xantrex.com 
|   Address: 3700 Gilmore Way, Burnaby, BC V5G4M1 








*** Please consider the environment before printing this e-mail




From:
Dave Click davecl...@fsec.ucf.edu
To:
re-wrenches@lists.re-wrenches.org, 
Date:
05/13/2015 01:09 PM
Subject:
Re: [RE-wrenches] Working Space
Sent by:
RE-wrenches re-wrenches-boun...@lists.re-wrenches.org



I learned in a Xantrex GT training (way back) that their 36 bottom 
clearance requirement was to avoid [most] lawn sprinklers, so that may be 
the case here too. I'd still plan for it to be high enough to avoid any 
basement flooding and to remain easy to access. May be worth discussing 
with SMA ahead of time in case the AHJ complains about it during the field 
inspection.

Dave 

On 2015/5/13 15:47, AE Solar wrote:
Great thanks. SMA says 36 to the bottom of the disco so will go with 
that.

On Wednesday, May 13, 2015, August Goers aug...@luminalt.com wrote:
Hi Adam,
 
To the best of my knowledge there is no minimum height specified in the 
NEC. However, many inverter manufacturers specify a minimum height. You’ll 
need refer to the manual for that.
 
Best, August
 
 
From: RE-wrenches [mailto:re-wrenches-boun...@lists.re-wrenches.org] On 
Behalf Of AE Solar
Sent: Wednesday, May 13, 2015 12:37 PM
To: RE-wrenches
Subject: [RE-wrenches] Working Space
 
Hey Wrenches,
We are installing some inverters in a basement where the height we hang 
them at is limited by some windows. I'm trying to find a code reference 
that says how far off the ground the DC/AC disco on the inverter needs to 
be but am not finding one. Could be that they are in the 3' range. Not 
ideal but might be our best option. Anyone know where I could look up 
compliance?
Thanks
Adam
 
Adam Katzman
Autonomous Energies
4872 State Route 9G 
Germantown NY, 12526
www.autonomousenergies.com
(518) 567-1468


-- 
Adam Katzman
Autonomous Energies
4872 State Route 9G 
Germantown NY, 12526
www.autonomousenergies.com
(518) 567-1468




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Re: [RE-wrenches] Copper bar current capacity?

2015-04-29 Thread Jarmo . Venalainen
Hi:

You could relate the cross sectional area of the copper bar to circular 
mils using,

1 circular mil = 0.166 sq-in

Then look up the current carrying capacity for wires of various sizes in 
circular mils.  A copper bar with the same size in circular mils will 
carry the same current as a wire of that size in circular mils; actually 
more current as the copper is not insulated and is not round.

JARMO 
_
 


Jarmo Venalainen  |   Schneider Electric   |  Xantrex Brand  |   CANADA  | 
  Sales Application Engineer 
Phone: +604-422-2528  |   Tech Support: 800-670-0707  |   Mobile: 
+604-505-0291 
Email: jarmo.venalai...@schneider-electric.com  |   Site: www.Xantrex.com 
|   Address: 3700 Gilmore Way, Burnaby, BC V5G4M1 








*** Please consider the environment before printing this e-mail




From:
Larry la...@starlightsolar.com
To:
RE-wrenches re-wrenches@lists.re-wrenches.org, 
Date:
04/29/2015 11:03 AM
Subject:
[RE-wrenches] Copper bar current capacity?
Sent by:
RE-wrenches re-wrenches-boun...@lists.re-wrenches.org



Hi Wrenches,

In building lithium battery systems, I have many components that need to 
be connected in series from the battery. Sometimes the space is very 
limited making it difficult to bend 2/0 cables. I would like to use 
copper flat bar and make parts to replace the cables. Does anyone know 
how much current I can run through copper bar based on its size? For 
example, 1 or 3/4  wide by .0625 up to .125 thick. The pieces will 
only be a few inches long and bolted to solenoids, shunt and terminal 
posts.

-- 
Thank you,

Larry Crutcher
Starlight Solar Power Systems

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Re: [RE-wrenches] PV step-up transformer design

2015-04-02 Thread Jarmo . Venalainen
Hi:

You've run into one of the reasons why single phase inverters which are 
operated as a 3-phase cluster, are supposed to have built in circuits/comm 
wires which send a shutdown signal from one to the others so that if one 
stops, they all do.

The Xantrex GT / Conext TX have an RJ-11 wire connection called AC-sync 
which takes cares of this requirement.

JARMO 
_
 


Jarmo Venalainen  |   Schneider Electric   |  Xantrex Brand  |   CANADA  | 
  Sales Application Engineer 
Phone: +604-422-2528  |   Tech Support: 800-670-0707  |   Mobile: 
+604-505-0291 
Email: jarmo.venalai...@schneider-electric.com  |   Site: www.Xantrex.com 
|   Address: 3700 Gilmore Way, Burnaby, BC V5G4M1 








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From:
Kelly Keilwitz, Whidbey Sun  Wind ke...@whidbeysunwind.com
To:
RE Wrenches listserve re-wrenches@lists.re-wrenches.org, 
Date:
04/02/2015 03:19 PM
Subject:
[RE-wrenches] PV step-up transformer design
Sent by:
RE-wrenches re-wrenches-boun...@lists.re-wrenches.org



Wrenches,
We have issues with a 1-1/2 year old 25 kW grid-tied PV system utilizing 2 
step up transformers from the array to grid. Actually it’s two identical, 
12.5 kW systems (for incentive and financing reasons) on each transformer. 
Note that the inverter size and voltage selection was also dictated by 
incentives. Each of the two systems are designed as follows:

- 3, 3.8 kW, 240 Vac inverters (16A max output current) across each phase 
of the 240V, 3-ph Delta primary of a 15 kVA transformer. Each inverter 
1-ph output has a fused disconnect. The output of all three inverters is 
combined into 3 phase delta configuration with terminal blocks before the 
transformer. Other than the inverter AC disconnects there is no OCPD on 
the 3-ph primary side of the transformer.

- Transformer secondary to grid is 277/480 wye. The secondary output has 
two fused disconnects (one at each end of the 600-ft run between array and 
line-side connection) each with 20-A fuses.

After more than year of operation we noticed one inverter, in one of the 
two identical systems, was down (monitoring showed it happened past 
December), indicating a grid problem. One fuse (of the 3) in the secondary 
(grid-side) fused disco had blown. Replaced that fuse, but then 2 fuses at 
the disconnect near the meter, 600 feet away, popped. 

Systematic checking of the system reveals no shorted conductors, but a 
problem at the transformer. Close inspection revealed that the insulation 
on our 90?C neutral conductor had slightly melted where it touched the X-O 
neutral wire of the transformer (the splice looked fine). Now it gets more 
interesting….

In the last week, while troubleshooting the first 12.5 kW system, its 
adjacent twin system had an inverter quit with a ground-fault error (these 
inverters commonly will display ground fault errors for other reasons). 
One of the 20A fuses in the secondary (grid 277/480) side had popped. And, 
yup, the neutral wire had signs of overheating. We shut all three 
inverters down in that system. The transformer doesn’t seem damaged, 
hopefully because we caught it in time. But we’re looking at a replacement 
transformer for the first system.

Here’s what we think may have happened: The grid went down and, on coming 
back on, the in-rush current to the secondary side of the transformer 
popped a (undersized) fuse, taking out one leg of the 480. One inverter on 
the primary side saw a bad grid and dropped out, but the other two 
connected and kept producing. This unbalanced production resulted in the 
neutral of the secondary wye (grid) side of the transformer, being 
overloaded. Over 3 months this unbalanced operation damaged the 
transformer.

Initially we replaced the fuses near the line-connection with 60A (it’s a 
hot-swap and we don’t want those to go again unless the conductors need 
it), and the fuses near the array transformer secondary with 30A, thinking 
that will handle the inrush current to the transformer after a grid outage 
better than the 20A fuses. However, after a lot of discussion, research, 
and consideration of the risk (of replacing another transformer) we’re 
wondering if we need to alter the design more substantially. 

The main design change we’re considering is to replace the fused 
disconnect on the secondary side with a 3-phase breaker, that will shut 
off all phases of the grid supply simultaneously in case of an 
over-current fault. But, what if one inverter just plain quits and that 
breaker stays on? Will the neutral on the secondary still be overloaded 
from the other two?
Other changes we’re pondering include:
- Do we need a ganged 3-ph breaker on the inverter side, so that all three 
inverters go off at once? This will only be useful in case of over current 
on an inverter output, which isn’t likely, and is now addressed with the 
fused 240 AC 1-ph disconnects

Re: [RE-wrenches] Load testing Lithium battery bank

2015-03-17 Thread Jarmo . Venalainen
Hi:

Please be careful when working with solar system size Lithium packs on the 
cell level.

We have been doing on-going testing with Lion battery packs from various 
suppliers and even with their built in temp sensors and other BMS 
circuits, have already had two thermal events.

Lion is very unforgiving with regards low state of charge, high state of 
charge, temperature (110F is the max temp at which they should be charged 
and 140F is the max they can handle).

Given the low thermal mass of Lion cells, a high rate of discharge or 
charge quickly gets the cell temperature into the 110F+ range.

As soon as you cross the line things start happening and if the BMS 
doesn't put a stop to it by turning the battery pack off, it's a very 
quick slide down the hill from there.

JARMO
_
 


Jarmo Venalainen  |   Schneider Electric   |  Xantrex Brand  |   CANADA  | 
  Sales Application Engineer 
Phone: +604-422-2528  |   Tech Support: 800-670-0707  |   Mobile: 
+604-505-0291 
Email: jarmo.venalai...@schneider-electric.com  |   Site: www.Xantrex.com 
|   Address: 3700 Gilmore Way, Burnaby, BC V5G4M1 








*** Please consider the environment before printing this e-mail




From:
Larry la...@starlightsolar.com
To:
RE-wrenches re-wrenches@lists.re-wrenches.org, 
Date:
03/17/2015 11:41 AM
Subject:
[RE-wrenches] Load testing Lithium battery bank
Sent by:
RE-wrenches re-wrenches-boun...@lists.re-wrenches.org



I am repairing and restoring a pair of poorly designed lithium-ion 
battery bank that suffered over discharge, damaging many cells. After 
cell replacement I need to perform a discharge test with a 10kW load to 
verify the remaining capacity. The battery voltage is 105 volts @ 100% 
SoC and 89.6 volts @ 0%

I would like advice on how I can create an economical 10kW load. Water 
heating element? Wire wound resistors? Are there any GT inverters that 
will operate at these voltages?

Thanks.

-- 


Larry Crutcher
Starlight Solar Power Systems

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Re: [RE-wrenches] Load testing Lithium battery bank

2015-03-17 Thread Jarmo . Venalainen
Hi:

I cant put out anything which may show proprietary info, but here are a 
couple close up fragments of images of failure trials where the BMS system 
was not able to catch the issue before the event went out of bounds 
thermal.

 

As you can see some kind of corrosive gas coated many surfaces inside the 
battery pack while reacting with and discoloring any aluminium which was 
in the near vicinity of the cells

I definitely would not use any material other than metal or some other 
very chemical/heat/fire resistant materials in and around Lion cells and 
I'd vent the battery pack to the outdoors.

I'm sure there will be many perfectly reliable and safe packs, but soon 
there will also be something like a melted laptop or cell phone on 
steroids as a typical solar system battery has about 3000X as much energy 
as the cell phone/laptop.

JARMO
_
 


Jarmo Venalainen  |   Schneider Electric   |  Xantrex Brand  |   CANADA  | 
  Sales Application Engineer 
Phone: +604-422-2528  |   Tech Support: 800-670-0707  |   Mobile: 
+604-505-0291 
Email: jarmo.venalai...@schneider-electric.com  |   Site: www.Xantrex.com 
|   Address: 3700 Gilmore Way, Burnaby, BC V5G4M1 








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From:
Ray Walters r...@solarray.com
To:
RE-wrenches re-wrenches@lists.re-wrenches.org, 
Date:
03/17/2015 01:35 PM
Subject:
Re: [RE-wrenches] Load testing Lithium battery bank
Sent by:
RE-wrenches re-wrenches-boun...@lists.re-wrenches.org



Hi James;

So couldn't Larry weld in rigid conduit fittings?  Aren't they NPSM, or 
do I have that wrong? I suppose the Zinc plating would make a messier 
weld and possibly be poisonous

Also to Chris Mason, I was not aware that load banks were available for 
rent.  That sounds like a good option to consider.  Do you have a 
recommendation on who rents those?

3rd response to Jarmo:  do you have any pictures of the Li+ thermal 
issues?  Are we talking structure fire potential, or just destruction of 
the batteries themselves?
Is this another reason not to use plywood battery boxes?

R.Ray Walters
CTO, Solarray, Inc
Nabcep Certified PV Installer,
Licensed Master Electrician
Solar Design Engineer
303 505-8760


 Note that water heater elements are NPSM (National Pipe Straight 
 Mechanical) and not NPT. So you need that type of half coupling or 
 bung to weld in. The vegi-oil people seem to have this sort of stuff 
 as they build water heater elements into things.



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[RE-wrenches] Looking for a Heart Interface Link2000

2015-02-27 Thread Jarmo . Venalainen
Hi:

Much appreciated if anyone can help me chase down a working Heart 
Interface Link2000



If you know of a possible whereabouts of one, please reply off-line.

Thanks

JARMO 
_
 


Jarmo Venalainen  |   Schneider Electric   |  Xantrex Brand  |   CANADA  | 
  Sales Application Engineer 
Phone: +604-422-2528  |   Tech Support: 800-670-0707  |   Mobile: 
+604-505-0291 
Email: jarmo.venalai...@schneider-electric.com  |   Site: www.Xantrex.com 
|   Address: 3700 Gilmore Way, Burnaby, BC V5G4M1 








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Re: [RE-wrenches] 300W 72 cell micro inverters

2015-02-11 Thread Jarmo . Venalainen
Hi:

It's all about cost versus benefit.  The following goes through it in more 
detail.

http://enphase.com/global/files/Enphase_White_Paper_Module_Rightsizing.pdf

With large commercial systems, the best return on money invested is with 
30% to 70% oversizing.

JARMO
_
 


Jarmo Venalainen  |   Schneider Electric   |  Xantrex Brand  |   CANADA  | 
  Sales Application Engineer 
Phone: +604-422-2528  |   Tech Support: 800-670-0707  |   Mobile: 
+604-505-0291 
Email: jarmo.venalai...@schneider-electric.com  |   Site: www.Xantrex.com 
|   Address: 3700 Gilmore Way, Burnaby, BC V5G4M1 








*** Please consider the environment before printing this e-mail




From:
Dave Click davecl...@fsec.ucf.edu
To:
re-wrenches@lists.re-wrenches.org, 
Date:
02/10/2015 07:12 PM
Subject:
Re: [RE-wrenches] 300W 72 cell micro inverters
Sent by:
RE-wrenches re-wrenches-boun...@lists.re-wrenches.org



Regarding the clipping, which the power electronics guys would rather I 
call power limiting...

To be clear, Longer 100% production around noon (implied in that image 
that this is somehow beneficial) means this system could have produced 
more energy but didn't because the inverter was too small. Assuming 
similar efficiencies, a 300W micro-inverter clearly would have produced 
more energy on that day than the 250W inverter. I imagine that what you 
mean was that if you're locked into a certain ac limit here (either you 
can only use a 250W micro, or maybe your service conductors limit your ac 
rating) then yes, a higher dc/ac ratio may have more power limiting but 
will produce more energy at the expense of your kWh / kWdc yield (a 
consideration for some projects).

Given that the ABB inverters have their highest efficiencies at the higher 
end of their power outputs, which is not where PV modules typically 
operate (unless you stick a 400W module on it), I'm curious whether a 
typical 280W module would actually produce more energy over a year with an 
Enphase 240W vs the ABB 300W in most locations. Over the full Enphase 
power range it's more efficient than the ABB:

At ~100W dc input, Enphase is at about 96.4% efficient and the ABB 300W is 
at 95.8%. 
At ~250W input: Enphase 96.4%, ABB 96.1%. 
And yes, at 315W input: Enphase 76.2% steady-state, ABB 96.4%.

It could go without saying (but I have momentum) that you should not spend 
$2000 on a larger inverter(s) that will help your array produce $200 more 
energy over its 25-year life. It's up to you to figure that out given your 
site conditions and as noted in the last thread that addressed this topic, 
weather data probably underestimates the benefit due to its averaging out 
most short-term edge-of-cloud effects.

Anyway, maybe C250s would meet the OP's needs and they're actually the 
slightest bit more efficient than the standard 240W unit. That is, until 
you add the transformer since the output is 220-248V L-N. That presumably 
makes the ABB the efficiency winner, but hopefully the above is still 
useful. Sorry, no personal experience with any of the ABB/APS/C250 units. 
I probably should have opened with that to save you some time.

DKC

On 2015/2/10 13:05, jarmo.venalai...@schneider-electric.com wrote:
Hi: 

One thing to keep in mind with clipping, (module over sizing), is that if 
a system has 10%-15% off clipping, that will not affect total annual 
energy harvest and depending on dust and temperature conditions will 
likely even improve it. 

Heres' a graph which shows the energy harvest graphically for a 250W 
module with a 250W inverter and a and 300W module with a 250W inverter. 

  
Please note the graph does not include any dust effects.  To compensate 
for dust, the modules should always be of the order of 4% more powerful 
than the inverter, unless you plan on washing modules every month. 

Related to this, large commercial systems we have been supplying inverters 
to are 30-70% oversized as the sinking cost of modules makes the return on 
investment come out as maximized in that range of oversizing, 

JARMO 
_
 


Jarmo Venalainen  |   Schneider Electric   |  Xantrex Brand  |   CANADA  | 
  Sales Application Engineer 
Phone: +604-422-2528  |   Tech Support: 800-670-0707  |   Mobile: 
+604-505-0291 
Email: jarmo.venalai...@schneider-electric.com  |   Site: www.Xantrex.com 
 |   Address: 3700 Gilmore Way, Burnaby, BC V5G4M1 








*** Please consider the environment before printing this e-mail



From: 
Drake drake.chamber...@redwoodalliance.org 
To: 
RE-wrenches re-wrenches@lists.re-wrenches.org, 
Date: 
02/10/2015 06:51 AM 
Subject: 
Re: [RE-wrenches] 300W 72 cell micro inverters 
Sent by: 
RE-wrenches re-wrenches-boun...@lists.re-wrenches.org




That  would be at the 120% rating, so by rule of 
thumb, OK. I have a ground mount that has a 
ration of 1.15% with M-190s (figuring 199 W

Re: [RE-wrenches] 300W 72 cell micro inverters

2015-02-10 Thread Jarmo . Venalainen
Hi:

One thing to keep in mind with clipping, (module over sizing), is that if 
a system has 10%-15% off clipping, that will not affect total annual 
energy harvest and depending on dust and temperature conditions will 
likely even improve it.

Heres' a graph which shows the energy harvest graphically for a 250W 
module with a 250W inverter and a and 300W module with a 250W inverter.

 
Please note the graph does not include any dust effects.  To compensate 
for dust, the modules should always be of the order of 4% more powerful 
than the inverter, unless you plan on washing modules every month.

Related to this, large commercial systems we have been supplying inverters 
to are 30-70% oversized as the sinking cost of modules makes the return on 
investment come out as maximized in that range of oversizing,

JARMO 
_
 


Jarmo Venalainen  |   Schneider Electric   |  Xantrex Brand  |   CANADA  | 
  Sales Application Engineer 
Phone: +604-422-2528  |   Tech Support: 800-670-0707  |   Mobile: 
+604-505-0291 
Email: jarmo.venalai...@schneider-electric.com  |   Site: www.Xantrex.com 
|   Address: 3700 Gilmore Way, Burnaby, BC V5G4M1 








*** Please consider the environment before printing this e-mail




From:
Drake drake.chamber...@redwoodalliance.org
To:
RE-wrenches re-wrenches@lists.re-wrenches.org, 
Date:
02/10/2015 06:51 AM
Subject:
Re: [RE-wrenches] 300W 72 cell micro inverters
Sent by:
RE-wrenches re-wrenches-boun...@lists.re-wrenches.org



That  would be at the 120% rating, so by rule of 
thumb, OK. I have a ground mount that has a 
ration of 1.15% with M-190s (figuring 199 W / 
inverter). It has quite a bit of clipping in the 
spring. It has optimized tilt for the location. A 
ballasted roof mount with a 10 or 15 degree tilt 
likely wouldn't have that issue.

This system went in the spring of 2010, and has 
only  had one M-190 failure out of 24, amazingly enough.

At 10:22 AM 2/9/2015, you wrote:
What do you typically get out of a 300 watt panel for production when you
are grid tied? I know in theory (STC) it is a 300 watt module but we
rarely if ever (except in very cold weather)see near that for an output. 
I
use (as a general, 77 degrees F) design parameter, 77% for overall power
production output output. I'm sure you would get a little clipping, but I
guess a significant amount would depend on a number of variables on the
site, time of the year, weather conditions, etc.

Daryl


  Yeahif you're OK with a not insignificant amount of clipping going 
on.
 
  -Original Message-
  From: RE-wrenches [mailto:re-wrenches-boun...@lists.re-wrenches.org] 
On
  Behalf Of penobscotso...@midmaine.com
  Sent: Sunday, February 08, 2015 2:33 PM
  To: RE-wrenches
  Subject: Re: [RE-wrenches] 300W 72 cell micro inverters
 
  Hey Jason,
 The M-250's work well with LG 300 watt (60 cell) modules.
 
  Daryl
 
 
  Hi Jason,
 
  The Enphase C250 Microinverters for three-phase commercial
  applications does work with 72 cell modules.
 
  On Sun, Feb 8, 2015 at 12:58 PM, Jason Szumlanski 
  ja...@floridasolardesigngroup.com wrote:
 
  The ABB micros seem to be solid and easy to install. We have two
  sites with them with no issues. Unfortunately, the monitoring system
  sucks compared to Enphase and was far more difficult to set up. I
  really wish Enphase would come up with a good 72 cell option because
  we find ourselves competing with 300W modules occasionally, and
  consumers (irrationally) jump to the conclusion that bigger is
  better.
 
 
  [image: Logo-Sq-80.png]
 
  Jason Szumlanski
 
  Principal Solar Designer
 
  Florida Solar Design Group
 
  (239) 491-8010 office
 
  (239) 410-4985 mobile
 
  Authorized Sales Agent for Fafco Solar
 
  [image: Fafco-Solar-Enphase-Logo.png]
 
  License CVC56701
 
 
  On Sun, Feb 8, 2015 at 3:15 PM, Bill Hennessy b...@berkssolar.com
  wrote:
 
  Hi folks--
 
  We're planning a micro inverter install using 300W 72 cell modules
  for an area with a fair amount of shading. The choices we've found
  are ABB micro
  0.3 or APS YC500A.
  Any stories to tell about either of these or another suggestion?
 
  Thanks for your time.
 
  Bill Hennessy
  Berks Solar, LLC
  371 Centennial Rd
  Mertztown, PA 19539
 
  o 610 682 4300
  c 484 560 4666
  NABCEP certified installer
  PA contractor #44411
  www.berkssolar.com
 
 
 
 
 
 
 
 
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  *Florida Solar Design Group is not an engineering

Re: [RE-wrenches] Low wattage 120vac to 24vdc transformer for LED's

2015-01-29 Thread Jarmo . Venalainen
Hi:

For such a small amount of power you could consider using an energy 
limiting Class2 transformer as is/was used in old doorbells.  You would 
have to put a bridge rectifier and bulk capacitor on the output to make 
DC, but that should be ok given the power levels.  If you do this, make 
sure that the bridge rectifier and capacitor are physically very close to 
the transformer to reduce problems with diode reverse recovery losses 
which can stress the parts.

Here's a link to Hammond transformers of that type, although they are no 
doubt available from many sources at most electrical supply houses.

http://www.hammondmfg.com/ba.htm

JARMO 
_
 


Jarmo Venalainen  |   Schneider Electric   |  Xantrex Brand  |   CANADA  | 
  Sales Application Engineer 
Phone: +604-422-2528  |   Tech Support: 800-670-0707  |   Mobile: 
+604-505-0291 
Email: jarmo.venalai...@schneider-electric.com  |   Site: www.Xantrex.com 
|   Address: 3700 Gilmore Way, Burnaby, BC V5G4M1 








*** Please consider the environment before printing this e-mail




From:
Dave d...@independentpowerllc.com
To:
'RE-wrenches' re-wrenches@lists.re-wrenches.org, 
Date:
01/29/2015 10:58 AM
Subject:
Re: [RE-wrenches] Low wattage 120vac to 24vdc transformer for LED's
Sent by:
RE-wrenches re-wrenches-boun...@lists.re-wrenches.org



We are renovating a 25 yr old off grid house and one of things being done 
is to change some 24vDC circuits to 120vac. The only problem that I'm 
having is finding a low wattage 120vac to 24vdc transformer for a few 
strings of 24v LED night lights (a few watts each string) that are built 
into some nice hardwood trim in the bedrooms.
I just tested the following device and found that it uses 29 Watts to 
power a 3W LED. Not an acceptable load for this house. It is labeled as 
LED Magnetic Transformer by National Specialty Lighting part # 
TR24L20DC-M20L24DC-AR Input: 120vac, Output 24vdc, Maximum 20W
Is there anything else available that will do this job and use a lot less 
power than 29 Watts?
 
Thanks,
Dave
 
David Palumbo 
Independent Power LLC
462 Solar Way Drive
Hyde Park, VT 05655
802-888-7194
 

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Re: [RE-wrenches] Schneider 6048 power output fluctuating widely

2015-01-25 Thread Jarmo . Venalainen
Hi Chris:

Keeping in mind Todd's comments I'm not sure how your system is set up, 
but if it has Schneider MPPT charge controllers, then it should be set up 
in enhanced sell mode.

Enhanced sell mode coordinates the sell power so that it always matches 
the solar harvest power, moment by moment.  Using that setting will also 
charge the battery with a three stage charging algorithm every morning 
while exporting any excess solar power available which is not needed for 
charging.

Please contact me offline of you would like to go over the settings for 
this mode of operation.

JARMO

_
 


Jarmo Venalainen  |   Schneider Electric   |  Solar Business  |   CANADA | 
  Training  Development Specialist - Senior 
Phone: +604-422-2528  |   Fax: +604-420-1591  |   Mobile: +604-505-0291 
Email: jarmo.venalai...@schneider-electric.com  |   Site: www.SEsolar.com 
|   Address: 3700 Gilmore Way, Burnaby, BC V5G4M1 


*** Please consider the environment before printing this e-mail 




From:
toddc...@finestplanet.com
To:
RE-wrenches re-wrenches@lists.re-wrenches.org, 
Date:
01/24/2015 10:37 AM
Subject:
Re: [RE-wrenches] Schneider 6048 power output fluctuating widely
Sent by:
RE-wrenches re-wrenches-boun...@lists.re-wrenches.org



im not sure how the brand-x inverters work, but my home system's 
gvfx3648 suffers from high line voltage, where often when selling at max, 
the line voltage at the inverter will creep up to the 130 vac limit. when 
this happens, the inverter doesn't cycle off and on as suggested below, 
but it actually throttles back on selling current to keep the voltage 
below the 130 vac limit. this raises the battery voltage until the charge 
controller throttles back on the incoming pv current to match.
 
todd
 
 


On Saturday, January 24, 2015 8:17am, Christopher Warfel 
cwar...@entech-engineering.com said:

Thank you, I will see if that is the solution and get back to either way. 
Chris
On 1/23/2015 3:39 PM, jarmo.venalai...@schneider-electric.com wrote:
Hi: 

From your description of the problem and the video, I suspect the problem 
is due to: 

1. The inverter is exporting very near full power. 
2. The grid voltage rises which at the same AC current results in larger 
export power flow above the inverters limit. 
3. The inverter stops exporting due to reaching its power limit 
4. The inverter again starts exporting. 
5.  Reaches power limit and stops. 
6.etc... 

I.E. since the inverter is working close to its power limit on a grid with 
 fluctuating voltage, it goes in and out of max power limit. 

One way to test if this is the cause is to reduce the Sell Amps so that 
you are not operating at the power limit of the inverter. 

JARMO
_
 


Jarmo Venalainen  |   Schneider Electric   |  Solar Business  |   CANADA | 
  Training  Development Specialist - Senior 
Phone: +604-422-2528  |   Fax: +604-420-1591  |   Mobile: +604-505-0291 
Email: jarmo.venalai...@schneider-electric.com  |   Site: www.SEsolar.com 
|   Address: 3700 Gilmore Way, Burnaby, BC V5G4M1 


*** Please consider the environment before printing this e-mail 



From:
Christopher Warfel cwar...@entech-engineering.com
To:
re-wrenches@lists.re-wrenches.org, 
Date:
01/23/2015 12:07 PM
Subject:
[RE-wrenches] Schneider 6048 power output fluctuating widely
Sent by:
RE-wrenches re-wrenches-boun...@lists.re-wrenches.org




We installed a XW 6048 that has wide power output fluctuations over 
several seconds. Lights flicker, and the inverter squeals. It happens 
multiple times in a minute  The inverter was replaced to no avail.  I 
suspect the local utility's poor line maintenance. When the inverter 
begins to drop off line, the voltage sags from 123 to 117.  This is 
still within normal parameters, so I don't understand why the inverter 
would begin to power down.  Here is a youtube video of it if anyone has 
ever seen this before. Schneider has assisted us several times, but 
cannot find any reason for this happening as a result of their technology.

http://youtu.be/EqMwv44p-lc


http://youtu.be/ADaL-gEbj4w


Thank you, Chris
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Re: [RE-wrenches] Schneider 6048 power output fluctuating widely

2015-01-23 Thread Jarmo . Venalainen
Hi:

From your description of the problem and the video, I suspect the problem 
is due to:

1. The inverter is exporting very near full power.
2. The grid voltage rises which at the same AC current results in larger 
export power flow above the inverters limit.
3. The inverter stops exporting due to reaching its power limit
4. The inverter again starts exporting.
5.  Reaches power limit and stops.
6.etc...

I.E. since the inverter is working close to its power limit on a grid with 
 fluctuating voltage, it goes in and out of max power limit. 

One way to test if this is the cause is to reduce the Sell Amps so that 
you are not operating at the power limit of the inverter.

JARMO
_
 


Jarmo Venalainen  |   Schneider Electric   |  Solar Business  |   CANADA | 
  Training  Development Specialist - Senior 
Phone: +604-422-2528  |   Fax: +604-420-1591  |   Mobile: +604-505-0291 
Email: jarmo.venalai...@schneider-electric.com  |   Site: www.SEsolar.com 
|   Address: 3700 Gilmore Way, Burnaby, BC V5G4M1 


*** Please consider the environment before printing this e-mail 




From:
Christopher Warfel cwar...@entech-engineering.com
To:
re-wrenches@lists.re-wrenches.org, 
Date:
01/23/2015 12:07 PM
Subject:
[RE-wrenches] Schneider 6048 power output fluctuating widely
Sent by:
RE-wrenches re-wrenches-boun...@lists.re-wrenches.org



We installed a XW 6048 that has wide power output fluctuations over 
several seconds. Lights flicker, and the inverter squeals. It happens 
multiple times in a minute  The inverter was replaced to no avail.  I 
suspect the local utility's poor line maintenance. When the inverter 
begins to drop off line, the voltage sags from 123 to 117.  This is 
still within normal parameters, so I don't understand why the inverter 
would begin to power down.  Here is a youtube video of it if anyone has 
ever seen this before. Schneider has assisted us several times, but 
cannot find any reason for this happening as a result of their technology.

http://youtu.be/EqMwv44p-lc


http://youtu.be/ADaL-gEbj4w


Thank you, Chris
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Re: [RE-wrenches] wire sizing question

2015-01-03 Thread Jarmo . Venalainen
Hi:

This link takes you to a site in Romania so you (likely) wont be able to 
read the text, but  it does have a lot of good pictures.

This installer has been using XW since about 2007 and has a tons of 
experience.  I like what he does with the DC wiring/busbars.  The breakers 
are in the box below the inverters and charge controllers.

http://customer.lpelectric.ro/doc/sibiu2/sibiu2_28kw_fotovoltaic.html

JARMO
_
 


Jarmo Venalainen  |   Schneider Electric   |  Solar Business  |   CANADA | 
  Training  Development Specialist - Senior 
Phone: +604-422-2528  |   Fax: +604-420-1591  |   Mobile: +604-505-0291 
Email: jarmo.venalai...@schneider-electric.com  |   Site: www.SEsolar.com 
|   Address: 3700 Gilmore Way, Burnaby, BC V5G4M1 


*** Please consider the environment before printing this e-mail 




From:
drake.chamber...@redwoodalliance.org
To:
RE-wrenches re-wrenches@lists.re-wrenches.org, 
Date:
01/02/2015 05:18 PM
Subject:
Re: [RE-wrenches] wire sizing question
Sent by:
RE-wrenches re-wrenches-boun...@lists.re-wrenches.org



4/0 copper is good for a 24V, 4000 W inverter. What is being used for
multiple inverters?

I've paralleled 4/0 into outback boxes using 2, 2 PVC conduits. It gets
pretty messy trying to put 4 sets of 4/0s into enclosures and battery
boxes (although I have worked on such systems). Does anyone have clean
solutions for these systems?

Thanks,

Drake





 Some other things:  If you keep the conduit less than 24 long, which is
 recommended anyway for main battery connections, the conduit fill
 requirements don't apply. (see exception: 310.15(B)3a2)
 Using table 310.15(B)16 yeilds 230 amps for 4/0 at 75 C.  Then 240.6
 lists 250 amp as the next standard size of OCPD which is allowed to be
 used by 240.4(B)  So you can just justify 4/0.
 Further, many manufacturers (like Midnite) use the open air ampacity
 table: 310.15(B)17, since the cable is not in conduit and 4/0 cable at
 75 C is rated to 360 amps.
 The Free Air interpretation is not completely substantiated in the code
 from my read of it though.  Maybe someone more knowledgable could cite
 the chapter and verse that defines when the free air rating can and
 cannot be used.
 Also remember those breakers are 100% duty cycle rated, and that the
 inverter usually can't run any where close to 250 amps continuously.
 Bottomline is we've been using 4/0 with 250 amp breakers for almost 20
 years, and I've never seen or heard of a problem.

 R.Ray Walters
 CTO, Solarray, Inc
 Nabcep Certified PV Installer,
 Licensed Master Electrician
 Solar Design Engineer
 303 505-8760

 On 1/1/2015 7:23 PM, jay peltz wrote:
 Happy new year all.

 I have a question on wire sizing for the following.

 250 amp breaker, in a UL enclosure ( say midnite or outback etc)
 conduit from battery box to enclosure

 I'm wondering how folks size this for ampacity not voltage drop.

 thanks

 jay

 peltz power





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Re: [RE-wrenches] Smappee anyone?

2014-12-29 Thread Jarmo . Venalainen
Hi:

Haven't seen such before and don't have any experience with it, but 
personally I see this as a very cost effective and powerful approach to 
load/energy monitoring.

With just the one set of sensors, (two if you have solar), you can gather 
a detailed load use and solar harvest profile.

Regarding identifying load signatures, from what I can gather you wont 
need to tinker with it to get the data.  It will recognize and log the 
load data, it just wont know what the various loads are called so they'll 
be labeled as LOAD1, LOAD2,etc.

Looking to the future, I'd be surprised if you don't get firmware updates 
as their software engineers get better and better at load recognition.

I like this one.

JARMO
_
 


Jarmo Venalainen  |   Schneider Electric   |  Solar Business  |   CANADA | 
  Training  Development Specialist - Senior 
Phone: +604-422-2528  |   Fax: +604-420-1591  |   Mobile: +604-505-0291 
Email: jarmo.venalai...@schneider-electric.com  |   Site: www.SEsolar.com 
|   Address: 3700 Gilmore Way, Burnaby, BC V5G4M1 


*** Please consider the environment before printing this e-mail 




From:
Kirk Herander k...@vtsolar.com
To:
RE-wrenches re-wrenches@lists.re-wrenches.org, 
Date:
12/29/2014 09:20 AM
Subject:
[RE-wrenches] Smappee anyone?
Sent by:
RE-wrenches re-wrenches-boun...@lists.re-wrenches.org



Happy Holidays,
 
http://blog.stefangrosjean.net/2014/08/30/find-my-appliances/
 
Here is a link to the inventor’s website which explains the theory behind 
the “Smappee” energy monitor; i.e. that each load has its own unique 
electrical use signature “DNA” and that (over time) Smappee can identify 
such signatures and track them. This without the need for plug-in modules 
or individual current transformers on each load, which we have done in the 
past.
 
This originated in Europe, I believe the Netherlands, and was launched in 
the US 12/10/14. They have both a droid and iphone app, I found no reviews 
for the iphone.
Interesting in concept, but if you read the inventor’s blog it sounds like 
it will take time for the monitor to actually sort out multiple load 
signatures. And then the homeowner has to label them as furnace, fridge, 
etc., for the monitor only knows a particular signature is unique, it 
can’t identify an appliance on its own. So it sounds to me a lot of 
potential tinkering would be required for it to ultimately be useful. 
Definitely not a plug-and-play item. Anyone perchance have experience with 
this? Thanks.
 
 
 
Kirk Herander
VT Solar, LLC 
Proven PV provider since 1991
www.vermontsolarnow.com
dba Vermont Solar Engineering
NABCEPTM Inaugural Certificant
VT RE Incentive Program Partner
802.863.1202
 

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Re: [RE-wrenches] module testing

2014-12-22 Thread Jarmo . Venalainen
Hi:

The cTUVus  mark is accredited by OSHA (NRTL), and considered equivalent 
to UL and CSA by city , county and state regulators throughout the US.

The thing to check is that the applicable cTUVus standard was applied. 
In this case the test needs to be the cTUVus equivalent of UL1703.

Here's a link to the TUV doc which outlines the above.

http://www.tuv.com/media/usa/nabrochures/Product_Safety.pdf

As always, the AJH has the final say.

JARMO
_
 


Jarmo Venalainen  |   Schneider Electric   |  Solar Business  |   CANADA | 
  Training  Development Specialist - Senior 
Phone: +604-422-2528  |   Fax: +604-420-1591  |   Mobile: +604-505-0291 
Email: jarmo.venalai...@schneider-electric.com  |   Site: www.SEsolar.com 
|   Address: 3700 Gilmore Way, Burnaby, BC V5G4M1 


*** Please consider the environment before printing this e-mail 




From:
Marco Mangelsdorf ma...@pvthawaii.com
To:
'RE-wrenches' re-wrenches@lists.re-wrenches.org, 
Date:
12/22/2014 09:15 AM
Subject:
[RE-wrenches] module testing
Sent by:
RE-wrenches re-wrenches-boun...@lists.re-wrenches.org



Hola.
 
Does anyone know….For the U.S. market, is TUV certification to UL 1703 
considered adequate?
 
I’ve always thought that modules sold in the U.S. had to have actual 
testing and certification by U.L. directly or another nationally 
recognized test lab.
 
Thanks,
marco

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Re: [RE-wrenches] Magnum System - Discharged Battery Bank

2014-12-19 Thread Jarmo . Venalainen
Hi:

This cell reversal ability of lead acid batteries gives good perspective 
on just how much you can mistreat them and beat them up and still have an 
expectation of recovery.

Lithium cells on the other hand without a full range of protections would 
have long since filled the home with all kinds of interesting high 
temperature thermal events, gaseous compounds and chemicals, and there is 
no way you could get that magic smoke back into them.

JARMO 
_
 


Jarmo Venalainen  |   Schneider Electric   |  Solar Business  |   CANADA | 
  Training  Development Specialist - Senior 
Phone: +604-422-2528  |   Fax: +604-420-1591  |   Mobile: +604-505-0291 
Email: jarmo.venalai...@schneider-electric.com  |   Site: www.SEsolar.com 
|   Address: 3700 Gilmore Way, Burnaby, BC V5G4M1 


*** Please consider the environment before printing this e-mail 




From:
Corey Shalanski cshalan...@joule-energy.com
To:
re-wrenches@lists.re-wrenches.org, 
Date:
12/19/2014 06:48 AM
Subject:
Re: [RE-wrenches] Magnum System - Discharged Battery Bank
Sent by:
RE-wrenches re-wrenches-boun...@lists.re-wrenches.org



Update on my investigation:
I visited the customer's house yesterday to set up a pulse charger. Much 
to my surprise the three batteries that originally registered negative 
voltage are now reading positive. Does this make sense - are batteries 
able to shift between negative and positive voltages at such a low charge 
level?

I do not see any evidence of distorted cases.


On Thu, Dec 18, 2014 at 7:58 AM, j...@asis.com wrote:

I second tump.
Most likely a bad /cell battery took out the system.
As these are VRLA batteries, I'm curious do,the cases look damaged such as 
expanded or sunk in?

Jay
Peltz power

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Re: [RE-wrenches] Magnum System - Discharged Battery Bank

2014-12-17 Thread Jarmo . Venalainen
Hi:

Figuring out what happened after the fact is a very big challenge and 
always involves a lot of cost for both time invested and ultimately the 
new batteries.

Things can be made a lot simpler, even preventative, by using a small 
battery monitor which remembers battery V, I, SOC, etc for up to 
10 years.

If you want more info, please contact me off-line.

JARMO
_
 


Jarmo Venalainen  |   Schneider Electric   |  Solar Business  |   CANADA | 
  Training  Development Specialist - Senior 
Phone: +604-422-2528  |   Fax: +604-420-1591  |   Mobile: +604-505-0291 
Email: jarmo.venalai...@schneider-electric.com  |   Site: www.SEsolar.com 
|   Address: 3700 Gilmore Way, Burnaby, BC V5G4M1 


*** Please consider the environment before printing this e-mail 




From:
Corey Shalanski cshalan...@joule-energy.com
To:
RE-wrenches@lists.re-wrenches.org, 
Date:
12/16/2014 06:27 PM
Subject:
[RE-wrenches] Magnum System - Discharged Battery Bank
Sent by:
RE-wrenches re-wrenches-boun...@lists.re-wrenches.org



Wrenches,

I visited a customer today whose grid-tied battery backup system suffered 
some sort of catastrophic failure, and now I'm trying to play detective to 
figure out what happened and whose equipment/design is to blame.

Here is what I know so far:
- System is ac-coupled with a Sunny Boy 7000 (7.85kW array), Magnum 
MS4448PAE (x2), 3 strings of 4 12v batts (705Ah total)
- Site visit was triggered by the Sunny Boy registering zero output via 
online monitoring.
- SPST Solid state relay installed on Sunny Boy output, controlled via 
Magnum router, serves as secondary overcharge protection to Magnum's 
frequency shift feature. Technician who initially responded claims he 
measured 240v across the relay's terminals - relay manufacturer claims 
this is 100% impossible. We removed the relay from the circuit, and the 
Sunny Boy is again operational.
- On arrival I found the Magnum display showing a Low Battery Charge 
message with the bank measuring ~4Vdc. The individual batteries were in 
various states of charge, ranging from high of 6.3v to low of -2.6v. These 
measurements were taken at rest, all battery cables disconnected, and yes 
three of the batts were registering a negative voltage.
- Customer reports that he was not aware of any recent prolonged power 
outages.

The three potential suspects would seem to be:
- SS relay: The customer is convinced that this is the weak link in the 
system and somehow triggered this failure. I am not so convinced but would 
be interested to hear recommendations for properly testing its 
functionality.
- Magnum equipment: Since there is low-battery-cutout protection, why 
would this feature not have activated and prevented the batteries from 
draining so low?
- Batteries: I am not very familiar with modes of failure, but our 
distributor suggested that an internal short could be a possibility - what 
might have triggered this?

Clearly I am fishing for potential leads here, so any suggestions are 
welcome.

Thanks!
--
Corey Shalanski
Joule Energy
New Orleans, LA
ᐧ

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Re: [RE-wrenches] Programmable Battery Charger

2014-12-16 Thread Jarmo . Venalainen
Hi:

I'm enjoying learning many new ways of looking at things and of practical 
solutions on this forum.  In that spirit, the only thing I would add to 
this discussion is that the power factor as seen by the AC source will be 
very poor.  In that regard, the larger the caps, the more stable the DC 
voltage, but the poorer the PF.

This will show up as much lower charging efficiency due to the way in 
which AC current is drawn by the bridge rectifier/capacitor circuit. 
Here's an actual graph of how a bridge rectifier connected to a capacitor 
draws AC current,



The graph is from my past life a couple of decades ago back when I was 
studying.  It's not a conventional phase-shift PF problem, but rather a 
form factor PF problem.  It shows the current drawn by a 13 PC monitor of 
that era, before PF correction was mandated for all new products.  In this 
example the 'crest factor', (peak current as measured versus what it could 
have been if the current was drawn throughout the AC pulses, was about 
4x).  Depending on the size of capacitor, it can be as high as 7x.

The practical effect on the wires and devices including the diodes and 
charge controller, is that a lot of heat is generated in their power 
components.  The source of the energy for that heat is the AC source and 
in cases where the AC source is a generator that translates to much higher 
fuel consumption, (in some cases over 30% more).

Out of my tests back then, I also discovered one practical recommendation. 
 

If you are using bridge rectifiers connected to capacitors, do not have 
any length of wire and in particular no loop area in the wires between the 
bridge rectifier and capacitors.  Having wire/loop area introduces 
inductance into the circuit which behaves somewhat like an ignition coil 
due to the high speed reverse recovery period of the diodes; and this 
happens four times every AC cycle.  Given the right conditions the voltage 
spikes caused by that inductance/ignition coil like effect will make short 
work of the diodes and other components which are on the circuit.

The voltage spikes wont be a problem if the bridge rectifier is as close 
as possible to the capacitors, but due to reverse recovery effect, you'll 
still be stressing the parts and heating wires.

In my opinion, its ok to do this, but I wouldn't push power levels to 
anywhere near the limits of components and devices.

JARMO

_
 


Jarmo Venalainen  |   Schneider Electric   |  Solar Business  |   CANADA | 
  Training  Development Specialist - Senior 
Phone: +604-422-2528  |   Fax: +604-420-1591  |   Mobile: +604-505-0291 
Email: jarmo.venalai...@schneider-electric.com  |   Site: www.SEsolar.com 
|   Address: 3700 Gilmore Way, Burnaby, BC V5G4M1 


*** Please consider the environment before printing this e-mail 




From:
b...@midnitesolar.com b...@midnitesolar.com
To:
RE-wrenches re-wrenches@lists.re-wrenches.org, 
Date:
12/16/2014 11:16 AM
Subject:
Re: [RE-wrenches] Programmable Battery Charger
Sent by:
RE-wrenches re-wrenches-boun...@lists.re-wrenches.org




Larry, Pitfalls ?
The biggest pitfall I would say is if you have a VERY stiff grid.

If your Voc is say, 170V DC and the CC current limits it output at say, 
169 V DC,
they you are going to need to add an input power resistor of a couple Ohms 
to
help cushion the input to be more like a PV module.  A lot of times, the 
grid is
not nearly this bad, especially generators.

Also, If you are going to do this, I would NOT use Solar mode but instead 
try
Hydro mode set to Manual MPP voltage.  First start the MPPV at something 
just
less than Voc or maybe, say, 160 VDC.  Then, from main STATUS screen, you 
can
adjust the input voltage up and down by pressing the Soft-Right or 
Soft-Left
keys respectfully.  (upper right and upper left keys).  Then you can 
manually get
a feel for what it should be set for.

The Classic 200 is the only CC of ours that I would use.  The 250 would 
work but the
200 is much more suited.  I wish there were a real charger that one could 
buy that was
isolated, and we have never really advocated MPPT charge controllers for 
this but
in a pinch, they always seem to work find.  Never did add a DT mode 
(after Daryl
Thayer of course), but this hydro mode seems to work OK.

If you want to let it sweep but setting it to 3 minutes (or higher) that 
will also work.
If you do that, set the minimum input voltage.  Something like 140V or so 
will keep
it from dropping the input voltage too low and either bogging down the 
input source
and the rectifier bridge (especially generators)

You can also set the INPUT current limit in the LIMITS menu.  This was for 
hydro
in particular.  Either limit can help reduce Isc or bogging down issues.

The other pitfall is that it is NOT galvanically isolated so you should be 
very careful.
We use an X240 equivalent transformer to keep the batteries going in our 
burn in
rack

Re: [RE-wrenches] Generac QT series

2014-12-15 Thread Jarmo . Venalainen
Hi:

The Generac QT02224GNAX ships as a three-phase 120/208 VAC.  I believe the 
Magnum is a 120/240 VAC.

JARMO
_
 


Jarmo Venalainen  |   Schneider Electric   |  Solar Business  |   CANADA | 
  Training  Development Specialist - Senior 
Phone: +604-422-2528  |   Fax: +604-420-1591  |   Mobile: +604-505-0291 
Email: jarmo.venalai...@schneider-electric.com  |   Site: www.SEsolar.com 
|   Address: 3700 Gilmore Way, Burnaby, BC V5G4M1 


*** Please consider the environment before printing this e-mail 




From:
Mac Lewis maclew...@gmail.com
To:
RE-wrenches re-wrenches@lists.re-wrenches.org, 
Date:
12/15/2014 05:52 AM
Subject:
[RE-wrenches] Generac QT series
Sent by:
RE-wrenches re-wrenches-boun...@lists.re-wrenches.org



Hello wrenches,

We have a newly installed system that has a 22 kW Generac Quiet Source 
QT02224GNAX with a Magnum MS4448-PAE.  When we start the generator, the 
Magnum's internal transformer temperature climbs to overtemp (240F) within 
a 2 minutes.  The batteries are being floated at the time, and haven't 
seen more than 5A coming out of the generator.  We swapped the Magnum out, 
and we have the exact same issue.  We then got a job-site gas generator 
6500W and ran it.  No problem whatsoever.  The problem appears to be with 
the Generac, or with the interaction between the Generac  the Magnum.  I 
didn't have a scope on site but the fluke multimeter doesn't detect 
anything wrong with the voltage or frequency coming from the Generac.

Has anyone had issues with the Generac QT?  Anyone paired one with a 
Magnum PAE before?  I want to get my scope up there and look for triplen 
harmonics, but I'm not sure how to filter these out.  Any references on 
how to effectively do that is appreciated.

Thanks in advance

-- 



Mac Lewis

Yo solo sé que no sé nada. -Sócrates

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Re: [RE-wrenches] AC coupling SolarEdge

2014-12-10 Thread Jarmo . Venalainen
Hi:

In Europe, (CE products), yes. 

In other parts of the world not necessarily yes, but rather depends on the 
state of the adopted regulations.

Beyond that, I would expect that all new inverters in development will 
have it.

JARMO
_
 


Jarmo Venalainen  |   Schneider Electric   |  Solar Business  |   CANADA | 
  Training  Development Specialist - Senior 
Phone: +604-422-2528  |   Fax: +604-420-1591  |   Mobile: +604-505-0291 
Email: jarmo.venalai...@schneider-electric.com  |   Site: www.SEsolar.com 
|   Address: 3700 Gilmore Way, Burnaby, BC V5G4M1 


*** Please consider the environment before printing this e-mail 




From:
jay peltz j...@asis.com
To:
RE-wrenches re-wrenches@lists.re-wrenches.org, 
Date:
12/10/2014 10:13 AM
Subject:
Re: [RE-wrenches] AC coupling SolarEdge
Sent by:
RE-wrenches re-wrenches-boun...@lists.re-wrenches.org



Question

Is the Hz shift/ power reduction included/required in all battery less 
inverters?

Thanks

Jay
Peltz power

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Re: [RE-wrenches] 120% rule

2014-12-02 Thread Jarmo . Venalainen
Hi:

I'm also not associated with the manufacturer and am not interested in 
promoting the, but do get lots of questions about these kinds of things 
and want to make sure I really understand what it is they are offering

From what I can tell it's a special dual breaker which replaces the main 
panel breaker and provides contacts for the PV generated AC in such a way 
that panel busbar ratings are not a factor.

Does anyone know if that's true?

Here's a link to a wiring layout that the manufacturer has,

http://www.qfe002.com/alternative-energy-solutions/

JARMO
_
 


Jarmo Venalainen  |   Schneider Electric   |  Solar Business  |   CANADA | 
  Training  Development Specialist - Senior 
Phone: +604-422-2528  |   Fax: +604-420-1591  |   Mobile: +604-505-0291 
Email: jarmo.venalai...@schneider-electric.com  |   Site: www.SEsolar.com 
|   Address: 3700 Gilmore Way, Burnaby, BC V5G4M1 


*** Please consider the environment before printing this e-mail 




From:
Jerry Shafer jerrysgarag...@gmail.com
To:
RE-wrenches RE-wrenches@lists.re-wrenches.org, 
Date:
12/02/2014 09:19 AM
Subject:
[RE-wrenches] 120% rule
Sent by:
RE-wrenches re-wrenches-boun...@lists.re-wrenches.org



I have seen a lot of talk about the meter main and solar breakers and what 
the 120% rule is intended for. I have seen a product at SPI this year and 
as I am not pushing this product or indorsing it, it may be of value to 
some of you that are dealing with the issue of system size vs meter main 
check out B3 bypass its a breaker with internal bypass built in and does 
not connect in to the buss.
Jerry 
NABCEP  

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Re: [RE-wrenches] Appliances for off-grid home

2014-12-01 Thread Jarmo . Venalainen
Hi:

This site gives good reviews. 

http://dishwasher-review.toptenreviews.com/

JARMO
_
 


Jarmo Venalainen  |   Schneider Electric   |  Solar Business  |   CANADA | 
  Training  Development Specialist - Senior 
Phone: +604-422-2528  |   Fax: +604-420-1591  |   Mobile: +604-505-0291 
Email: jarmo.venalai...@schneider-electric.com  |   Site: www.SEsolar.com 
|   Address: 3700 Gilmore Way, Burnaby, BC V5G4M1 


*** Please consider the environment before printing this e-mail 




From:
Dave d...@independentpowerllc.com
To:
'RE-wrenches' re-wrenches@lists.re-wrenches.org, 
Date:
12/01/2014 12:34 PM
Subject:
Re: [RE-wrenches] Appliances for off-grid home
Sent by:
RE-wrenches re-wrenches-boun...@lists.re-wrenches.org



I'm looking for a recommendation for an efficient dishwasher to be powered 
by an OutBack inverter.
 
Also, I need to buy another LP gas range for off-grid use. I have been 
using the Peerless-Premier line because they could be ordered without the 
electric glow bar in the oven. Are they any more choices these days in LP 
ranges?
 
Thanks,
Dave
 
David Palumbo 
Independent Power LLC
462 Solar Way Drive
Hyde Park, VT 05655
802-888-7194
 

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Re: [RE-wrenches] propane generator

2014-11-20 Thread Jarmo . Venalainen
Hi:

This paper has info about the relative fuel consumption of little gas, 
diesel and propane generators and the advantage of using inverters with 
generators.

http://www.nrcan.gc.ca/sites/www.nrcan.gc.ca/files/canmetenergy/files/pubs/2007-148e.pdf

JARMO
_
 


Jarmo Venalainen  |   Schneider Electric   |  Solar Business  |   CANADA | 
  Training  Development Specialist - Senior 
Phone: +604-422-2528  |   Fax: +604-420-1591  |   Mobile: +604-505-0291 
Email: jarmo.venalai...@schneider-electric.com  |   Site: www.SEsolar.com 
|   Address: 3700 Gilmore Way, Burnaby, BC V5G4M1 


*** Please consider the environment before printing this e-mail 




From:
jay peltz j...@asis.com
To:
RE-wrenches re-wrenches@lists.re-wrenches.org, 
Date:
11/20/2014 10:31 AM
Subject:
[RE-wrenches] propane generator
Sent by:
RE-wrenches re-wrenches-boun...@lists.re-wrenches.org



Hi All,

I know this has been discussed before.
I can't seem to find the threads about propane generators.

I've got a client with a Kohler 8.5 that is having problems. 
Hes looking for good quality options other than the Kohler.

thanks in advance,

jay


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Re: [RE-wrenches] Suspect MX 60

2014-11-18 Thread Jarmo . Venalainen
Hi:

This may not be the problem, but I wanted to bring it up as I have heard 
of a few cases of battery boiling issues with various charge controllers 
and want to suggest a possible cause.

I'll do this point form.  It's easier to describe it that way:

1. Solar charge controllers are programmed to go to bulk charge in the 
morning.
2. The intensity of the sunlight starts off low in the morning and 
depending on the weather during the day, the intensity can reach any level 
between virtually 0% and 100%.
3. The exit criteria for bulk is that the battery voltage reaches the 
Vbulk/abs volts setting or a bulk/abs timer times out.
4. If the sunlight conditions are just right to keep the charging voltage 
just below the Vbulk/abs setpoint, the exit from bulk/abs will be the 
timer.
5. Bulk/Abs timers are usually set for rather a long time, many hours is 
not uncommon.
6. Given the above, it is possible that the battery stays at gassing 
voltages for many hours every day at certain times of the year when the 
sunlight intensity is just right to support that.
7. As a consequence the boiling problem will show up only at particular 
sites, particular battery/charge controller sizes and particular times of 
year.

Again, I am not suggesting that this is necessarily the cause of battery 
boiling in systems with solar charge controllers, but it could be a 
reason.

2nd ps.  All manufacturers do precise battery voltage/current measurements 
on the bench with a wide variety of conditions, but we will never be able 
to simulate the 1000's of conditions that happen on the 1000's of installs 
out there.  With that in mind, on-site battery voltage/current data 
logging is a very powerful tool when investigating these kinds of issues.

JARMO
_
 


Jarmo Venalainen  |   Schneider Electric   |  Solar Business  |   CANADA | 
  Training  Development Specialist - Senior 
Phone: +604-422-2528  |   Fax: +604-420-1591  |   Mobile: +604-505-0291 
Email: jarmo.venalai...@schneider-electric.com  |   Site: www.SEsolar.com 
|   Address: 3700 Gilmore Way, Burnaby, BC V5G4M1 


*** Please consider the environment before printing this e-mail 




From:
Drake drake.chamber...@redwoodalliance.org
To:
RE-wrenches re-wrenches@lists.re-wrenches.org, 
Date:
11/18/2014 09:15 AM
Subject:
[RE-wrenches] Suspect MX 60
Sent by:
RE-wrenches re-wrenches-boun...@lists.re-wrenches.org



Hello Wrenches,

An MX 60 boiled a 24 volt bank of 4 Trojan L-16 batteries last summer. The 
batteries all checked out to be in good shape. It is not totally clear 
that the CC was not set to auto equalize, but the EQ voltage was only set 
at 31.0 V. 

The battery bank has been replaced by 8 Full River L-16 AGM batteries. The 
parameters have all been reset for AGM with EQ disabled. The homeowners 
are concerned that the charge control may not work, and damage their new 
battery bank. 

If there is a problem with the CC, it is very intermittent. Has anyone 
ever seen an intermittent MX 60? 

Outback tech support says if we send it in they will update the firmware 
for $90, and do a 24 hour bench test. It appears that the firmware update 
will not do anything useful for this off grid system. There are no new 
boards available for this unit. I'm not sure if the bench test will show 
up an intermittent problem. 

Has anyone had this situation before?  Would it be better to: 
Replace the CC 
Send the CC to Outback 
Do nothing 
Thank you,

Drake 

Drake Chamberlin
Athens Electric LLC
OH License 44810
CO License 3773
NABCEP Certified Solar PV 
740-448-7328
http://athens-electric.com/ 
 


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Re: [RE-wrenches] Battery Venting (WAS Passive Battery Venting)

2014-11-14 Thread Jarmo . Venalainen
Hi:

I came across this document related to battery venting and calculation of 
the required vent hole size which was put out by Sonnenschein, 

It's based on the EN 50272-2  standard.  Perhaps it can be used to provide 
some guidance for discussion with AHJ's

http://www.sonnenschein.org/PDF%20files/BatteryRoomVentilationInstallation.PDF

JARMO
_
 


Jarmo Venalainen  |   Schneider Electric   |  Solar Business  |   CANADA | 
  Training  Development Specialist - Senior 
Phone: +604-422-2528  |   Fax: +604-420-1591  |   Mobile: +604-505-0291 
Email: jarmo.venalai...@schneider-electric.com  |   Site: www.SEsolar.com 
|   Address: 3700 Gilmore Way, Burnaby, BC V5G4M1 


*** Please consider the environment before printing this e-mail 




From:
Allan Sindelar al...@sindelarsolar.com
To:
RE-wrenches re-wrenches@lists.re-wrenches.org, 
Date:
11/03/2014 02:36 PM
Subject:
Re: [RE-wrenches] Battery Venting (WAS Passive Battery Venting)
Sent by:
RE-wrenches re-wrenches-boun...@lists.re-wrenches.org



Drake,
No, and unless and until it comes up again, they won't. My drama with them 
in January led to a draw: I put in a vent fan and they tabled the issue 
without broader resolution and approved the final inspection so the 
clients could move in. 

Allan Sindelar
al...@sindelarsolar.com
NABCEP Certified PV Installation Professional
NABCEP Certified Technical Sales Professional
New Mexico EE98J Journeyman Electrician
Founder (Retired), Positive Energy, Inc.
505 780-2738 cell

 
On 11/2/2014 10:08 AM, Drake wrote:
Allan,

Has New Mexico ever come to conclusions concerning venting sealed 
batteries to the outside, or is it still in limbo?

Thanks,

Drake

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Re: [RE-wrenches] Aqueous Hybrid Ion batteries

2014-11-10 Thread Jarmo . Venalainen
Hi:

We looked at these batteries for use with our product.

One other thing to consider is that they have quite a high operating 
impedance.  If there are large peak loads, this makes a minimum battery 
bank physically quite large.

No doubt the technology will improve though.

JARMO
_
 


Jarmo Venalainen  |   Schneider Electric   |  Solar Business  |   CANADA | 
  Training  Development Specialist - Senior 
Phone: +604-422-2528  |   Fax: +604-420-1591  |   Mobile: +604-505-0291 
Email: jarmo.venalai...@schneider-electric.com  |   Site: www.SEsolar.com 
|   Address: 3700 Gilmore Way, Burnaby, BC V5G4M1 


*** Please consider the environment before printing this e-mail 




From:
b...@midnitesolar.com b...@midnitesolar.com
To:
RE-wrenches re-wrenches@lists.re-wrenches.org, 
Date:
11/10/2014 12:02 PM
Subject:
Re: [RE-wrenches] Aqueous Hybrid Ion batteries
Sent by:
RE-wrenches re-wrenches-boun...@lists.re-wrenches.org




Yes, that voltage range is a problem but it has evidently been improving.
It used to be much worse.  We will see.

boB


On 11/10/2014 11:37 AM, Baxter, Gary wrote:
We have been asked to lower the DC input voltage to take advantage of 
these batteries. What engineering is saying is we can't go low enough on 
the low side and still produce peak AC voltage. Seems these batteries are 
catching on might need to revisit this again.

Gary Baxter 
Product Manager
Magnum/Dimensions 

On Nov 10, 2014, at 11:29 AM, b...@midnitesolar.com b...@midnitesolar.com
 wrote:


Aquion's technology is evidently getting better and better from what we 
have seen.

Ryan Stankevitz from MidNite may be able tell you more if you would like 
an external opinion

boB



On 11/10/2014 9:10 AM, Dave wrote:
Wrenches,
 
I have a customer with a grid-tied w battery back-up (formerly off-grid) 
with failing LA batteries. He found these batteries on the web and asked 
me to check them out.
 
Anyone out there know anything about this AHI technology and or this 
company, Aquion Energy?  
http://www.aquionenergy.com/microgrid-energy-storage
 
Thanks,
 
David Palumbo 
Independent Power LLC
462 Solar Way Drive
Hyde Park, VT 05655
802-888-7194
 



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Re: [RE-wrenches] Searchable, notable Code

2014-11-05 Thread Jarmo . Venalainen
Hi:

What I've learned is that with such a large company as this, there are 
very likely different practices and policies in the multitude of business 
groups throughout various countries.

One thing that has happened, which I like, is that we have been given more 
autonomy for the Solar Group and I know that many manuals are not 
protected, although I haven't gone through all of them.

I'll pass on your suggestion to keep all our manuals unprotected to the 
tech writing team.

JARMO

_
 


Jarmo Venalainen  |   Schneider Electric   |  Solar Business  |   CANADA | 
  Training  Development Specialist - Senior 
Phone: +604-422-2528  |   Fax: +604-420-1591  |   Mobile: +604-505-0291 
Email: jarmo.venalai...@schneider-electric.com  |   Site: www.SEsolar.com 
|   Address: 3700 Gilmore Way, Burnaby, BC V5G4M1 


*** Please consider the environment before printing this e-mail 




From:
William Miller will...@millersolar.com
To:
'RE-wrenches' re-wrenches@lists.re-wrenches.org, 
Date:
11/05/2014 12:57 PM
Subject:
Re: [RE-wrenches] Searchable, notable Code
Sent by:
RE-wrenches re-wrenches-boun...@lists.re-wrenches.org



Jarmo:
 
Adding notes is half of the equation.  If the document is many pages in 
length (the XW AGS manual is 120 pages) you need to be able to add 
bookmarks.  You cannot do this with a protected manual.  I prefer that 
manufacturers not protect PDFs.  You cannot extract pages from (for a 
permit application, for example) or bookmark protected PDFS.
 
I noted that the XW AGS manual is not protected.  Thank you for that.  
What is Schneider’s current policy on protecting PDFs?
 
William
 
 

Lic 773985
millersolar.com
805-438-5600
 
From: RE-wrenches [mailto:re-wrenches-boun...@lists.re-wrenches.org] On 
Behalf Of jarmo.venalai...@schneider-electric.com
Sent: Wednesday, November 05, 2014 12:46 PM
To: RE-wrenches
Subject: Re: [RE-wrenches] Searchable, notable Code
 
Hi: 

I use a PDF writer to put in edit comments.  Here is an example I made out 
of a page in one of manuals, 



JARMO
_
 


Jarmo Venalainen  |   Schneider Electric   |  Solar Business  |   CANADA | 
  Training  Development Specialist - Senior 
Phone: +604-422-2528  |   Fax: +604-420-1591  |   Mobile: +604-505-0291 
Email: jarmo.venalai...@schneider-electric.com  |   Site: www.SEsolar.com 
|   Address: 3700 Gilmore Way, Burnaby, BC V5G4M1 


*** Please consider the environment before printing this e-mail 



From: 
William Miller will...@millersolar.com 
To: 
'RE-wrenches' re-wrenches@lists.re-wrenches.org, 
Date: 
11/05/2014 12:12 PM 
Subject: 
[RE-wrenches] Searchable, notable Code 
Sent by: 
RE-wrenches re-wrenches-boun...@lists.re-wrenches.org
 




Friends: 
  
We have been seeing a lot of good commentary here on code questions.  I 
need to be able to access these in the future at a time when I may not 
have thought about a specific issue for some time and need to be able to 
get my head around a concept in a hurry.  Searching the Wrenches archives 
is not an efficient method.  I need the information right in my copy of 
the code, at the exact location it applies. 
  
My first electronic (PDF) version of the code from NFPA came packaged in a 
product called “Folio Viewer.”  This was a great product that allowed 
advanced search functions and sophisticated bookmarking.  Unfortunately 
this program is no longer available, a real shame. 
  
We all have a need to markup our own versions of the code.  Currently I 
“break” the electronic protection of the PDF version using an on-line 
service (http://online2pdf.com/).  I can then create my own bookmarks, 
margin notes and links.  I add comments like those below using the ‘sticky 
notes’ function of Acrobat Pro and bookmark oft-used passages.  I also 
create links to cited sections, making it easier to navigate. 
  
Does anyone else have suggestions as to how to retain notes and pertinent 
comments within the code? 
  
William 
  
  

Lic 773985
millersolar.com
805-438-5600 
  
From: RE-wrenches [mailto:re-wrenches-boun...@lists.re-wrenches.org] On 
Behalf Of Rebekah Hren
Sent: Wednesday, November 05, 2014 9:55 AM
To: RE-wrenches
Subject: Re: [RE-wrenches] Code reference request 
 
Hi Dana, 
If you bond the the ac and dc grounding systems using the optional method 
outlined in 690.47(C)(3), then the AC EGC and the DC GEC can be the same 
conductor (regardless of TL or not).  And this section of the Code 
specifically allows the DC GEC to be sized per 250.122 for ungrounded 
systems (and not larger than the ungrounded conductors). So in some ways 
this is an end run around the GEC question. 
 
However, if the inverter manual says to follow 250.166 sizing 
requirements, then I'd think 110.3(B) is going to take precedence for this 
installation and you don't have much choice except to have a minimum 8AWG 
DC GEC conductor

Re: [RE-wrenches] Schneider Technical Support

2014-10-09 Thread Jarmo . Venalainen
Hi:

The Solar Group of Schneider now has our own website, under our direct 
control, where we can effectively manage solar product info.  On the 
website you will find FAQ's and info on how to contact Tech Support as 
well as all the other info about our products.  Here's the Tech Support 
Contact info and FAQ link for our website.



http://solar.schneider-electric.com/faq/

I'm personally disappointed that you have had trouble getting through to 
tech support.  Please let me know if you used the contact phone and e-mail 
above and let me know when the tardy/poor support occurred.  I will pass 
the message that we need to do better to the right people.

JARMO
_
 


Jarmo Venalainen  |   Schneider Electric   |  Solar Business  |   CANADA | 
  Training  Development Specialist - Senior 
Phone: +604-422-2528  |   Fax: +604-420-1591  |   Mobile: +604-505-0291 
Email: jarmo.venalai...@schneider-electric.com  |   Site: www.SEsolar.com 
|   Address: 3700 Gilmore Way, Burnaby, BC V5G4M1 


*** Please consider the environment before printing this e-mail 




From:
penobscotso...@midmaine.com
To:
RE-wrenches re-wrenches@lists.re-wrenches.org, 
Date:
10/09/2014 11:23 AM
Subject:
[RE-wrenches] Schneider Technical Support
Sent by:
RE-wrenches re-wrenches-boun...@lists.re-wrenches.org



Does anyone have a number for Schneider's solar tech support? It seems
impossible to reach people there with a direct question, without having to
send an email and wait by a phonesomething it is hard to do and make
money at the same time.

Thanks,
Daryl DeJoy
NABCEP Certified PV installer
Penobscot Solar Design

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Re: [RE-wrenches] Sunny Island sending power to the generator??

2014-09-18 Thread Jarmo . Venalainen
Hi:

It is possible for a grid tie inverter connected to the output of a 
battery based inverter to export energy through the battery based inverter 
to the AC source.  It doesn't matter is that source is the grid, a 
generator, or any other AC power source.

Indeed, due to this common AC bus wiring structure inside the battery 
based inverter, there is no way for the battery based inverter to prevent 
this, other than disconnecting. 

Here's a line diagram of a typical battery based inverter with a grid tie 
inverter connected at  its output.


In the diagram you can see that,

1. All the AC sources and loads are on a common AC bus consisting of only 
copper wires and a couple of disconnects.  .  This structure of true of 
all of the grid, that is, there are multitude of AC sources and loads all 
on a common grid of copper wires and disconnects.

2. The only thing that the battery based inverter can do is, in charge 
mode, behave like a load as it draws power from the AC bus and charges the 
batteries or in invert mode adjust its AC output voltage so that it 
becomes a parallel AC source with the generator and is able to supply 
power to the AC bus concurrently with the generator.

Here's where it gets interesting,

3. If the battery based inverter is in invert mode and a source such as a 
gird tie inverter raises the AC voltage on the AC bus, then power will 
flow in reverse through the transformer and the batteries will be charged 
using the grid tie inverter power as the source.  This is AC coupled 
charging.

4. At the same time, if the grid tie inverter raises its output voltage 
above that of the generator, power will flow into the generator.  The 
diesel motor in the generator will in this case be under a positive load, 
which is the same condition as a truck using engine brakes.

5. Unfortunately most generators are not built to operate as an engine 
brake, so bad things can happen to them.  For this reason, the control 
algorithm in the battery based inverter will disconnect from the generator 
to protect it from damage.

There is more details to this in regards how many residential loads are 
on, the quality of the generator output power waveform, methods to control 
the AC coupled charging, etc., but the above is the essence of how it 
works.

JARMO
_
 


Jarmo Venalainen  |   Schneider Electric   |  Solar Business  |   CANADA | 
  Training  Development Specialist - Senior 
Phone: +604-422-2528  |   Fax: +604-420-1591  |   Mobile: +604-505-0291 
Email: jarmo.venalai...@schneider-electric.com  |   Site: www.SEsolar.com 
|   Address: 3700 Gilmore Way, Burnaby, BC V5G4M1 


*** Please consider the environment before printing this e-mail 




From:
William Miller will...@millersolar.com
To:
RE-wrenches re-wrenches@lists.re-wrenches.org, 
Date:
09/17/2014 10:20 PM
Subject:
[RE-wrenches] Sunny Island sending power to the generator??
Sent by:
RE-wrenches re-wrenches-boun...@lists.re-wrenches.org



Colleagues:
 
I was invited to troubleshoot a Sunny Island system.  What I found is a 
Sunny Island mini-grid system behaving oddly.  The generator, when started 
with the SI, would run for a few minutes and then shut down.  Further 
investigation revealed that the SIs were indicating that the inverters 
were sending lots of power back to the generator, even with the Sunny Boy 
turned off. 
 
I don’t know if this was actually the case, nor can I grasp how this could 
happen.  The system was programmed as a PV/Gen only system.  Fortunately I 
reached an off-grid tech at SMA and we were able to resolve the issue.  I 
am not sure what we did but I suspect that simply rebooting the Sunny 
Islands was the cure.
 
I post this in case any of you experience this problem and could benefit 
from my experience.  Also, I want to understand this better.  Could it be 
true that the inverters could send power to the generator?  I know the 
circuitry is there to sell to AC2, which is how this system would work as 
a true grid-interactive system, but how did it get triggered?  Was it 
battery-selling to the generator?  I welcome any comments.
 
What I am starting to think is that the Sunny Island system, like any 
feature rich system, is complicated and has the potential to be less 
reliable than simpler systems.  On the plus side I could also think of 
these systems as job security for the knowledgeable technician.
 
Sincerely,
 
William
 
 

Lic 773985
millersolar.com
805-438-5600
 

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Re: [RE-wrenches] LiFePo4

2014-09-17 Thread Jarmo . Venalainen
Hi:

I understand from your e-mail that the EV DIY industry has been 
successfully using a Lion pack with minimal monitoring/battery management 
and perhaps the packs will continue to work out.  However, a relatively 
small number of systems do not validate the safety and reliability of a 
solution.

Over the last decade or so, the biggest application of series connected 
Lion cells has been in laptops.  From that it has been learned that 
battery management is needed for reliable, long life and safe operation. 
Indeed, to meet that need all the major semiconductor manufacturers have 
designed a multitude of dedicated battery management chips.  Here for 
example are links to some of the Texas Instruments offer and its easy to 
find much more from any number of manufacturers.

http://focus.ti.com/download/trng/docs/seminar/Topic%202%20-%20Battery%20Cell%20Balancing%20-%20What%20to%20Balance%20and%20How.pdf

http://www.ti.com/lit/an/slaa478/slaa478.pdf
http://www.ti.com/lit/an/slyt322/slyt322.pdf
http://www.ti.com/lit/an/slua463/slua463.pdf

http://liionbms.com/php/about_us.php


The specifics of how much and how complex the monitoring should be could 
be debated, but as rule the key elements are precise voltage monitoring 
and regulation, cell balancing, temperature sensing and for large banks 
over current protection.  Indeed, we have found these functions in all the 
Lion battery packs which we have so far evaluated.

JARMO

_
 


Jarmo Venalainen  |   Schneider Electric   |  Solar Business  |   CANADA | 
  Training  Development Specialist - Senior 
Phone: +604-422-2528  |   Fax: +604-420-1591  |   Mobile: +604-505-0291 
Email: jarmo.venalai...@schneider-electric.com  |   Site: www.SEsolar.com 
|   Address: 3700 Gilmore Way, Burnaby, BC V5G4M1 


*** Please consider the environment before printing this e-mail 




From:
Starlight Solar Power Systems la...@starlightsolar.com
To:
RE-wrenches re-wrenches@lists.re-wrenches.org, 
Date:
09/16/2014 10:14 AM
Subject:
Re: [RE-wrenches] LiFePo4
Sent by:
RE-wrenches re-wrenches-boun...@lists.re-wrenches.org



Jarmo,

I must say I disagree with most of what you have said. In the EV DIY 
industry, there are a growing number of conversions using LFP battery 
banks without any BMS or EMS at all. These pioneers are risking there 
multi-thousand banks because they have learned something about these 
cells. They will stay in balance and perform perfectly as long as they 
prevent over and under voltage or charging a frozen battery with high 
current. 

My reply numbers correlate to yours:
1.  I agree for most customers a BMS is necessary.
Disagree: The battery systems (with BMS) that I sell do not regulate cell 
voltages during charge or discharge. They only adjust voltage after the 
cells reach 3.55 Vpc. However, at that 3.55 Vpc, I have terminated charge 
and entered a float/maintenance charge. On my personal battery bank, 24 
cells, I have charged and discharged daily since May. My cell voltages 
still only vary by 0.02 volts per cell.
Disagree: There is no temperature adjustment for voltage during charge or 
discharge. All temperature compensation circuits are removed from the RE 
equipment per manufacturers specifications.
Disagree: We provide a continuous float voltage per manufacturer 
specifications. A float voltage can keep the battery at any SoC. I program 
for 90%.
Our CPU provides protection for over current BUT that will likely never 
happen because the cells can be charged and discharged up to 10C and 
continuously at 3C!
2.  Disagree: No need to limit inverter current as the battery can 
produce 10C.
3.  Disagree: Ditto above.
4.  Disagree: No need to limit inverter charge current because of the 
10C capability.
5.  I agree that for most consumers a BMS is required. So far we 
install the BMS provided by the manufacturer on every system. I will be 
installing systems without BMS in the future but openly for select 
customers.

I have not found that LFP batteries are “amazingly sensitive”. I have 
discharged cells past 100% DoD, in fact as low as 0.35 Vpc, and recharged 
without any harm. I have started very complex loads like air conditioners 
with repeatable success from small battery banks. While I do not recommend 
this, I believe there is a robustness with modern LFP cells. 

The benefits of LFP batteries are many. Each year I recycle between 30,000 
and 40,000 pounds of lead acid batteries. MOST of them are damaged by the 
consumer deficit charging them. I consider this to be a very unfavorable 
aspect of lead acid when compared to LFP batteries that never need to be 
fully charged or equalized or watered.

One thing that will damage LFP batteries is if a cell in a series string 
is ever discharged below 0 volts, it will take on reverse polarity and is 
usually not recoverable. But, you can simple replace it and balance it 
with the other cells. 

I

Re: [RE-wrenches] Max AC coupling backfeed?

2014-09-16 Thread Jarmo . Venalainen
Hi:

When we developed the AC coupling capability of the XW's we of course 
looked at what happens when the AC coupled power is larger than the XW 
power.

As William points out as long as the loads are larger than what the AC 
coupled inverter can supply, then there is no problem.  However, this only 
works if the loads are consistently larger.   A load such as a pump or 
heater will not meet this requirement if it switches off as it cycles in 
normal operation.

If a large load falls off during AC coupling, then whatever power is being 
produced by the AC coupled inverter above any used by remaining AC loads 
will within one AC cycle show up as a charging current to the battery. 
Depending on the particulars, this abrupt and immediate increase in 
charging current can cause an overload shutdown of the inverter/charger.

For this reason we do not support AC coupling in systems which have a grid 
tie inverter with a power output larger than the inverter charger.

Having said that, engineering is currently working on improvements to AC 
coupled charging operation, so the situation may change.

JARMO
_
 


Jarmo Venalainen  |   Schneider Electric   |  Solar Business  |   CANADA | 
  Training  Development Specialist - Senior 
Phone: +604-422-2528  |   Fax: +604-420-1591  |   Mobile: +604-505-0291 
Email: jarmo.venalai...@schneider-electric.com  |   Site: www.SEsolar.com 
|   Address: 3700 Gilmore Way, Burnaby, BC V5G4M1 


*** Please consider the environment before printing this e-mail 




From:
William Korthof wkort...@gmail.com
To:
RE-wrenches re-wrenches@lists.re-wrenches.org, 
Date:
09/14/2014 09:17 AM
Subject:
Re: [RE-wrenches] Max AC coupling backfeed?
Sent by:
RE-wrenches re-wrenches-boun...@lists.re-wrenches.org



I've successfully operated isolated temporary installations where the 
ac-coupled inverter output significantly exceeds the battery-backup 
inverter nameplate rating. Obviously there has to be enough firm AC load 
to absorb at least the portion of the AC coupled output that exceeds the 
grid tie inverter capacity. 

Hypothetical example: 
(3) Power One 6 kW 240 output grid-tie inverters with 7.5 kW of PV modules 
each. 
(2) Schneider XW6048 battery backup inverters

Suppose the supported AC load consisted of a mix of refrigeration and 
other heavy loads with minimum demand during sunny hours of 6 kW. 
Or suppose the solar array consisted of modules on steep 45 degree 
East/West roof surfaces...

/wk


On Sep 14, 2014, at 8:55 AM, Tump t...@swnl.net wrote:

All, I am wondering what the max AC Coupled back feed into an OBGTVX 3648 
might be. I have installed a 4.9 STC array into a SMA TL5k inverter and 
the customer presently has an single OB GTVX with a T240 into a Eback up 
load panel. I would like to know if there are any limitations in this type 
of configuration using an AC coupling situation to operate during a grid 
failure.
Thoughts please.

t...@swnl.net   www.SWNL.net
Solarwinds Northernlights
   Serving Mid Coast Maine  Northern California
 207-832-7574   Cl. 610-517-8401  
  Blair TUMP May
     MAINE'S CHARTER 
  NABCEPCertified PV Installer 
 
    MAINE'S CHARTER 
  Trace Xantrex Certified Dealer / Installer



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Re: [RE-wrenches] LiFePo4

2014-09-15 Thread Jarmo . Venalainen
Hi:

We've done some testing and operation of Lion battery banks in the 10 kWh 
range with our inverter chargers and so far the most important findings 
are:

1. The battery pack must have its own battery management system to:
a. regulate the individual cell voltages during charge and discharge
b. balance the cell voltages during charge and discharge
c. adjust cell charging voltages due to temperature variations
d. not provide a continuous float voltage to the battery bank
d. provide a built in safety cutoff disconnect, which turns off the 
current if for any reason either the charge or discharge current is too 
high.

A series string of Lion cells, without the battery management system 
functions above is very likely to result in damaged cells or worse.  The 
most likely mechanism which ultimately causes damage is individual cell 
temperature or cell to cell voltage imbalance. 

2. The inverter system must be designed so that the inverter never draws 
so much current that the current limit circuit in the battery bank is 
triggered. 

3. It may be necessary to adjust the current limit circuit as they 
typically respond within milli-seconds and may be triggered on simple 
power up as the inverter cap bank charges up.

4. When working with Lion, the inverter/charger should be configured so 
that it is a simple current limited voltage source when in charge mode. 
The built in battery management system should take care of the required 
charge cycle operation.

5. Whether the pack is LiFePO4, Lion polymer or other does not appear to 
be as important as a having a reputable brand and more importantly a well 
designed built in battery management system.

The short version is that lead acid cells are amazingly forgiving with 
regards charging and discharging voltages, currents and temperatures. Lion 
cells on the other hand are amazingly sensitive and going out of bounds on 
any of these can and will cause irreparable damage. 

Given the sensitivity, it doesn't make sense to take on responsibility for 
Lion battery management.

Management of that sensitivity and responsibility is best left to the 
battery bank manufacturer. 

JARMO
_
 


Jarmo Venalainen  |   Schneider Electric   |  Solar Business  |   CANADA | 
  Training  Development Specialist - Senior 
Phone: +604-422-2528  |   Fax: +604-420-1591  |   Mobile: +604-505-0291 
Email: jarmo.venalai...@schneider-electric.com  |   Site: www.SEsolar.com 
|   Address: 3700 Gilmore Way, Burnaby, BC V5G4M1 


*** Please consider the environment before printing this e-mail 




From:
William Miller will...@millersolar.com
To:
RE-wrenches re-wrenches@lists.re-wrenches.org, 
Date:
09/15/2014 04:27 PM
Subject:
[RE-wrenches] LiFePo4
Sent by:
RE-wrenches re-wrenches-boun...@lists.re-wrenches.org



Wrenches:
 
Does anyone have any experience with Lithium Ferrous Phosphate cells? What 
are your experiences?  I am looking at an installation tomorrow and would 
like some input.
 
Thanks in advance.
 
William Miller
 

Lic 773985
millersolar.com
805-438-5600
 

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Re: [RE-wrenches] Xanthrax XW BTS

2014-09-12 Thread Jarmo . Venalainen
Hi:

Sorry to hear you had such trouble with the XW.

Yes, the battery monitor can be used with battery based system.  The 
monitoring and logging is done in its own internal memory.

Here's a link to the user docs,

http://solar.schneider-electric.com/product/conext-battery-monitor/

JARMO
_
 


Jarmo Venalainen  |   Schneider Electric   |  Solar Business  |   CANADA | 
  Training  Development Specialist - Senior 
Phone: +604-422-2528  |   Fax: +604-420-1591  |   Mobile: +604-505-0291 
Email: jarmo.venalai...@schneider-electric.com  |   Site: www.SEsolar.com 
|   Address: 3700 Gilmore Way, Burnaby, BC V5G4M1 


*** Please consider the environment before printing this e-mail 




From:
frenergy frene...@psln.com
To:
RE-wrenches re-wrenches@lists.re-wrenches.org, 
Date:
09/12/2014 05:56 AM
Subject:
[RE-wrenches] Xanthrax XW BTS
Sent by:
RE-wrenches re-wrenches-boun...@lists.re-wrenches.org



Wrenches,
 
I just replaced a failed XW. is the XW BTS compatible with an 
FM60?  Thanks in advance,
 
Bill
 

 

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Re: [RE-wrenches] Xanthrax XW BTS

2014-09-12 Thread Jarmo . Venalainen
Hi:

It was pointed out to me that I misread the question about the XW BTS.

No, the XW BTS will not work with the FM60.

My apologies to everyone, I will read e-mails more carefully in the 
future.

JARMO
_
 


Jarmo Venalainen  |   Schneider Electric   |  Solar Business  |   CANADA | 
  Training  Development Specialist - Senior 
Phone: +604-422-2528  |   Fax: +604-420-1591  |   Mobile: +604-505-0291 
Email: jarmo.venalai...@schneider-electric.com  |   Site: www.SEsolar.com 
|   Address: 3700 Gilmore Way, Burnaby, BC V5G4M1 


*** Please consider the environment before printing this e-mail 




From:
jarmo.venalai...@schneider-electric.com
To:
RE-wrenches re-wrenches@lists.re-wrenches.org, 
Date:
09/12/2014 08:56 AM
Subject:
Re: [RE-wrenches] Xanthrax XW BTS
Sent by:
RE-wrenches re-wrenches-boun...@lists.re-wrenches.org



Hi: 

Sorry to hear you had such trouble with the XW. 

Yes, the battery monitor can be used with battery based system.  The 
monitoring and logging is done in its own internal memory. 

Here's a link to the user docs, 

http://solar.schneider-electric.com/product/conext-battery-monitor/ 

JARMO
_
 


Jarmo Venalainen  |   Schneider Electric   |  Solar Business  |   CANADA | 
  Training  Development Specialist - Senior 
Phone: +604-422-2528  |   Fax: +604-420-1591  |   Mobile: +604-505-0291 
Email: jarmo.venalai...@schneider-electric.com  |   Site: www.SEsolar.com 
|   Address: 3700 Gilmore Way, Burnaby, BC V5G4M1 


*** Please consider the environment before printing this e-mail 



From: 
frenergy frene...@psln.com 
To: 
RE-wrenches re-wrenches@lists.re-wrenches.org, 
Date: 
09/12/2014 05:56 AM 
Subject: 
[RE-wrenches] Xanthrax XW BTS 
Sent by: 
RE-wrenches re-wrenches-boun...@lists.re-wrenches.org




Wrenches, 
 
I just replaced a failed XW. is the XW BTS compatible with an 
FM60?  Thanks in advance, 
 
Bill 
 

 

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Re: [RE-wrenches] Cooler Modules

2014-09-11 Thread Jarmo . Venalainen
Hi:

I went to do some training at a large utility scale site, (22MW) in 
Imperial Valley California a few years ago and was curious about how hot 
the modules were.  So, I touched the back side of loaded and unloaded 
modules.

The loaded modules were cooler.  Not what I expected.  I thought the 
current flow of 9A would cause heating, but on further thought from a 
physics point of view it makes sense.  Electrons carry 60% of the heat 
flow in metals which removes some heat and the cells are also converting 
and thereby removing about 15% of the solar energy from the cells.

https://www.google.ca/maps/place/Slab+City,+CA+92233,+USA/@33.2450229,-115.4978262,1395m/data=!3m1!1e3!4m2!3m1!1s0x80d0b20527ca5ebf:0xa7f292448cbd1988

JARMO
_
 


Jarmo Venalainen  |   Schneider Electric   |  Solar Business  |   CANADA | 
  Training  Development Specialist - Senior 
Phone: +604-422-2528  |   Fax: +604-420-1591  |   Mobile: +604-505-0291 
Email: jarmo.venalai...@schneider-electric.com  |   Site: www.SEsolar.com 
|   Address: 3700 Gilmore Way, Burnaby, BC V5G4M1 


*** Please consider the environment before printing this e-mail 




From:
Mark Frye ma...@berkeleysolar.com
To:
RE-wrenches re-wrenches@lists.re-wrenches.org, 
Date:
09/10/2014 08:43 PM
Subject:
[RE-wrenches] Cooler Modules
Sent by:
RE-wrenches re-wrenches-boun...@lists.re-wrenches.org



Folks,

Two identical PV modules are mount in an identical fashion and exposed 
to identical irradiance.

One module is open circuit. The other is connected to a load and 
producing power.

Is there a difference in the temperature of the two modules? If so, 
which one is cooler?

Mark Frye
Berkeley Solar Electric Systems
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