Re: [RE-wrenches] Exploding LFP battery

2021-06-18 Thread Jeff Clearwater
Actually thinking of my last post - pretty unlikely the heater being on 
would coincide exactly with opening a battery that had gone to 5 V.


But It strikes me that Relion would really want to get to the bottom of 
this - especially if they thought this story might spread and hurt their 
reputation - not to mention just ethical followup on a safety hazard!


So If it were me I'd call Relion and let them know we (the Wrenches 
List) really wants to know what happened and their reputation is in 
question.  The fact they manufactured it - they are the ones to do the 
forensics on what happened - by analyzing the cells and conductors in a 
safe lab environment they can probably trace back where the 
short/overcurrent occured.


Best,

Jeff C.


Hey Jay,

So at the 4:35 mark of this quick review of available LFP batteries on 
the market at the time (2019) - Will Prowess states that "they 
(Relion) are the only battery that has a built-in battery heater (I 
think he was implying as standard equipment and not an option).


Is it possible the battery heater circuit stuck on?

https://www.youtube.com/watch?v=gOqQp2Xjr6U=372s

Just a thought - not sure how you would go back and check that out though!

Best,

Jeff C.
Village Power Design



Dave Angelini Offgrid Solar 
June 17, 2021 at 5:01 PM

I thought of a few more ways this could have happened. The installer 
over torqued the battery terminals. There was not SPD protection in 
the system and it got zapped and escalated. Working on SPD's now for a 
guy. He does not see the value and knows everything!  Pretty hot out 
here in the West!  5PM !  Take care! Cheers!


--

Maybe the BMS was never tested by Relion for all of the possible failure
modes? Maybe it was tested and it got thru QC.
I know very little about
this company. Do they meet the standards like,

manufacturing facilities
are fully certified to ISO 9001/14001 and OSHA 18001 standards.

Meets UL
9540

CERTIFICATION STANDARDS

* IEC 62133
* UL 1973
* UL 2271
*
CE
* UN 38.3

Not trying to be a pain either Jay. You know the LFP I use!
Good Luck!

*Dave Angelini Offgrid Solar
"we go where powerlines don't"
http://members.sti.net/offgridsolar/
e-mail offgridso...@sti.net 
text 209 813 0060*

On Thu, 17 Jun 2021 11:55:35 -0600, jay  wrote:



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jay 
June 17, 2021 at 10:55 AM
HI All,

The cover never got all the way off before it was blown off, it was 
just started to be opened, so no way there was an external ignition 
source.  If it was an explosion it was all from internal components 
except for possibly some O2 coming from the outside.


My other question still hasn’t been answered.
If the BMS isn’t taking care of over/under voltage and over current 
what is it doing to prevent damage to the battery?
( this system was within the input PV or output inverter watts/amps of 
the battery specifications) And I just found out that on the day of 
failure, no one has been living there for months and only a grundfos 
SQFlex and a few lights were on, no big loads.


Now maybe I’ve been under the false understanding that this is the 
primary job of the BMS?
Yes I know that there is also cell balancing, % monitoring, blue 
tooth, wifi etc that can be included in the BMS but to me thats all 
secondary.


Hopefully someone can clear this up for me.

jay








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Dave Angelini Offgrid Solar 
June 17, 2021 at 7:01 AM

My .02 on this, and just a guess, the open loop charging parameters 

Re: [RE-wrenches] Exploding LFP battery

2021-06-18 Thread Jeff Clearwater

Hey Jay,

So at the 4:35 mark of this quick review of available LFP batteries on 
the market at the time (2019) - Will Prowess states that "they (Relion) 
are the only battery that has a built-in battery heater (I think he was 
implying as standard equipment and not an option).


Is it possible the battery heater circuit stuck on?

https://www.youtube.com/watch?v=gOqQp2Xjr6U=372s

Just a thought - not sure how you would go back and check that out though!

Best,

Jeff C.
Village Power Design


Dave Angelini Offgrid Solar 
June 17, 2021 at 5:01 PM

I thought of a few more ways this could have happened. The installer 
over torqued the battery terminals. There was not SPD protection in 
the system and it got zapped and escalated. Working on SPD's now for a 
guy. He does not see the value and knows everything!  Pretty hot out 
here in the West!  5PM !  Take care! Cheers!


--

Maybe the BMS was never tested by Relion for all of the possible failure
modes? Maybe it was tested and it got thru QC.
I know very little about
this company. Do they meet the standards like,

manufacturing facilities
are fully certified to ISO 9001/14001 and OSHA 18001 standards.

Meets UL
9540

CERTIFICATION STANDARDS

* IEC 62133
* UL 1973
* UL 2271
*
CE
* UN 38.3

Not trying to be a pain either Jay. You know the LFP I use!
Good Luck!

*Dave Angelini Offgrid Solar
"we go where powerlines don't"
http://members.sti.net/offgridsolar/
e-mail offgridso...@sti.net 
text 209 813 0060*

On Thu, 17 Jun 2021 11:55:35 -0600, jay  wrote:



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jay 
June 17, 2021 at 10:55 AM
HI All,

The cover never got all the way off before it was blown off, it was 
just started to be opened, so no way there was an external ignition 
source.  If it was an explosion it was all from internal components 
except for possibly some O2 coming from the outside.


My other question still hasn’t been answered.
If the BMS isn’t taking care of over/under voltage and over current 
what is it doing to prevent damage to the battery?
( this system was within the input PV or output inverter watts/amps of 
the battery specifications) And I just found out that on the day of 
failure, no one has been living there for months and only a grundfos 
SQFlex and a few lights were on, no big loads.


Now maybe I’ve been under the false understanding that this is the 
primary job of the BMS?
Yes I know that there is also cell balancing, % monitoring, blue 
tooth, wifi etc that can be included in the BMS but to me thats all 
secondary.


Hopefully someone can clear this up for me.

jay








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Dave Angelini Offgrid Solar 
June 17, 2021 at 7:01 AM

My .02 on this, and just a guess, the open loop charging parameters 
were not set right or charge limits for the battery were too high. The 
other way to kill LFP is large loads exceeding the battery max 
discharge current.


Closing the loop eliminates just about all of those issues. It brings 
the battery into the safety area of LA batteries that are still hard 
to beat offgrid. I am not saying you can't blow the top off a LA 
battery eitherWink


*Dave Angelini Offgrid Solar
"we go where powerlines don't"
http://members.sti.net/offgridsolar/
e-mail offgridso...@sti.net 
text 209 813 0060*

On Thu, 17 Jun 2021 07:23:07 -0400, John Blittersdorf 
 wrote:




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Re: [RE-wrenches] Exploding LFP battery

2021-06-17 Thread Dave Angelini Offgrid Solar
om/recyclewithus [16]  these folks are
seriously getting into recycling lithium batteries, setting up house out by
the Tesla giga factory out east of Reno. Chris Worcester 
ch...@solarwindworks.com [17] 530-448-9692   Sent from my Samsung Galaxy
s9.  Original message  From: jay  Date: 6/16/21
12:49 PM (GMT-08:00) To: Jeff Clearwater , Jeff Clearwater , RE-wrenches 
Subject: Re: [RE-wrenches] Exploding LFP batteryHi Jeff,   I don't know
if you saw the photo. No cutting involved. The top is removed with roughly
14 fasteners.  No tools or prying was involved in the removal of the top
cover.   jay  
  On Jun 16, 2021, at 12:00 AM, Jeff Clearwater  wrote: 

Hey Jay,

So I don't believe ReLion batteries are openable - so it's most
likely that when he decided to open it he cut into it and shorted the
leads.

As for recycling - first is health safety! I'd suggest he contact
the manufacturer and get specific instructions for safing the mess. Will
Prowess of DIY Solar Youtube channel had some leaky cells and the
manufacturer sent specific instructions to contain and ship back the unit.
You could contact him and he might know but the manufacturer might know
better for that specific model.

Hope that helps!

Jeff C.
Village Power
Design

frenergy [23]   June 15, 2021 at 9:39 PM

Very few
details...What does it mean "he opened it up" I would even know how to do
that with the L-ions I've been around, seems like its something a
manufacturer should be doing. Temperature? charge rate? recent usage
history? Age? Was it disconnected? Did contacts touch a conductor?


  You can probably get water to explode if you abuse it just right.


Bill Feather River Solar Electric  
Bill Battagin, Owner
4291 Nelson St.
[24]
Taylorsville, CA 95983 [25]
530.284.7849
CA Lic
874049
www.frenergy.net [26] On 6/15/2021 8:14 PM, Jay wrote: -- 


-

 [27]

This email has been checked for
viruses by Avast antivirus software. 
www.avast.com [28]  


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List rules ">  Jay [36]   June 15, 2021 at 8:14 PMA fellow
installer sent me this just now. 
The battery wasn't working, 5v. 
He
opened it up and it exploded when he opened it. The lid hit the roof.

Fortunately no one was injured. 

Anyone know what to do with this? IE
recycling?

And just another example of non explosive lithium batteries
exploding

Jay
Peltz power.  


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Re: [RE-wrenches] Exploding LFP battery

2021-06-17 Thread Steve Higgins
I have to agree... the gasses that come out of these cells can still be
flammable...  My guess is the settings were too high, or a cell or two were
already in thermal runaway,  causing internal gassing.  When the cover was
pulled off that gas found an Ignition source and ignited.

Inverter and charge controllers all have relays in them and every time they
switch you can ignite flammable gasses if the concentration is enough.

This is why it's always very important to make sure the room that any
battery is installed in is properly ventilated, especially when you are
working in said room.



<http://www.rollsbattery.com> <http://www.rollsbattery.com>
<http://www.rollsbattery.com> <http://www.rollsbattery.com>
<http://www.rollsbattery.com> <http://www.rollsbattery.com>
<http://www.rollsbattery.com> <http://www.rollsbattery.com>
<http://www.rollsbattery.com> <http://www.rollsbattery.com>
<http://www.rollsbattery.com> <http://www.rollsbattery.com>
<http://www.rollsbattery.com> <http://www.rollsbattery.com>
<http://www.rollsbattery.com> <http://www.rollsbattery.com>
Steve Higgins ⋅ Technical Services Manager
t +1.902.597.4020  m +1.206.790.5840
f +1.902.597.8447  e st...@surrette.com
<#SignatureSanitizer_SafeHtmlFilter_> <http://www.facebook.com/RollsBattery>
<http://www.facebook.com/RollsBattery> <http://www.twitter.com/RollsBattery>
<https://www.youtube.com/user/RollsBattery>
<https://www.linkedin.com/company/rolls-battery-engineering>
<http://www.instagram.com/RollsBattery>
<http://www.instagram.com/RollsBattery>
<http://www.instagram.com/RollsBattery>

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On Thu, Jun 17, 2021 at 7:01 AM Dave Angelini Offgrid Solar <
offgridso...@sti.net> wrote:

> My .02 on this, and just a guess, the open loop charging parameters were
> not set right or charge limits for the battery were too high. The other way
> to kill LFP is large loads exceeding the battery max discharge current.
>
> Closing the loop eliminates just about all of those issues. It brings the
> battery into the safety area of LA batteries that are still hard to beat
> offgrid. I am not saying you can't blow the top off a LA battery either[image:
> Wink]
>
>
>
> *Dave Angelini Offgrid Solar
> "we go where powerlines don't"
> http://members.sti.net/offgridsolar/ <http://members.sti.net/offgridsolar/>
> e-mail  offgridso...@sti.net 
> text 209 813 0060*
>
> On Thu, 17 Jun 2021 07:23:07 -0400, John Blittersdorf <
> john.blittersd...@gmail.com> wrote:
>
> This just proves the weak link is the BMS.
> I had the honor of replacing the BMS in that exact model in a stack of 3
> batteries.  Luckily it was on the bottom shelf so I could pull the monster
> out onto the floor to get access to the lid.  The lid is sealed shut but
> with persistence it opened.  I was working with their tech support and
> following their instructions.  I disconnected it from the other two that
> were in a parallel configuration before opening.  Battery voltage was zero
> at the terminals. I did voltage checks at various checkpoints to confirm it
> was the BMS at fault. Relion sent a new BMS which I carefully installed and
> it has worked fine since.  Had I seen this photo first, I may have not been
> so eager to see the inside of that battery.
>
> John Blittersdorf
>
> On Wed, Jun 16, 2021 at 6:13 PM Chris Worcester 
> wrote:
>
>> https://www.redwoodmaterials.com/recyclewithus
>> these folks are seriously getting into recycling lithium batteries,
>> setting up house out by the Tesla giga factory out east of Reno.
>>
>>
>>
>> Chris Worcester
>> ch...@solarwindworks.com
>> 530-448-9692
>>
>> Sent from my Samsung Galaxy s9.
>>
>>
>>  Original message 
>> From: jay 
>> Date: 6/16/21 12:49 PM (GMT-08:00)
>> To: Jeff Clearwater , Jeff Clearwater <
>> je...@villagepowerdesign.com>, RE-wrenches <
>> re-wrenches@lists.re-wrenches.org>
>> Subject: Re: [RE-wrenches] Exploding LFP battery
>>
>> Hi Jeff,
>>
>> I don't know if you saw the photo.  No cutting involved.
>> The top is removed with roughly 14 fasteners.
>> No tools or prying was involved in the removal of the top cover.
&

Re: [RE-wrenches] Exploding LFP battery

2021-06-17 Thread Dave Angelini Offgrid Solar


Maybe the BMS was never tested by Relion for all of the possible failure
modes? Maybe it was tested and it got thru QC. 

I know very little about
this company. Do they meet the standards like, 

manufacturing facilities
are fully certified to ISO 9001/14001 and OSHA 18001 standards. 

Meets UL
9540 

CERTIFICATION STANDARDS 

* IEC 62133
* UL 1973
* UL 2271
*
CE
* UN 38.3

Not trying to be a pain either Jay. You know the LFP I use!
Good Luck!

Dave Angelini Offgrid Solar
"we go where powerlines
don't"
http://members.sti.net/offgridsolar/ [1]
e-mail offgridso...@sti.net
[2]
text 209 813 0060

On Thu, 17 Jun 2021 11:55:35 -0600, jay  wrote: HI
All,   The cover never got all the way off before it was blown off, it was
just started to be opened, so no way there was an external ignition source.
If it was an explosion it was all from internal components except for
possibly some O2 coming from the outside.   My other question still hasn't
been answered.  If the BMS isn't taking care of over/under voltage and over
current what is it doing to prevent damage to the battery? ( this system
was within the input PV or output inverter watts/amps of the battery
specifications) And I just found out that on the day of failure, no one has
been living there for months and only a grundfos SQFlex and a few lights
were on, no big loads.Now maybe I've been under the false understanding
that this is the primary job of the BMS?  Yes I know that there is also
cell balancing, % monitoring, blue tooth, wifi etc that can be included in
the BMS but to me thats all secondary.   Hopefully someone can clear this
up for me.   jay  
  On Jun 17, 2021, at 9:01 AM, Steve Higgins 
wrote: 
  I have to agree... the gasses that come out of these cells can
still be flammable... My guess is the settings were too high, or a cell or
two were already in thermal runaway, causing internal gassing. When the
cover was pulled off that gas found an Ignition source and ignited.


Inverter and charge controllers all have relays in them and every time
they switch you can ignite flammable gasses if the concentration is enough.


This is why it's always very important to make sure the room that any
battery is installed in is properly ventilated, especially when you are
working in said room. 

[4] Steve Higgins ⋅ Technical Services Manager 
t +1.902.597.4020 m +1.206.790.5840 f +1.902.597.8447 e st...@surrette.com
[5]  [6]  [7]  [8]  [9] [10] 

-
  
CONFIDENTIALITY: The information transmitted herein is intended only for
the addressee and may contain confidential, proprietary and/or privileged
material. Any unauthorized review, distribution or other use of or the
taking of any action in reliance upon this information is prohibited. If
you receive this email in error, please contact the sender and delete or
destroy this message and all copies. 
-

  On Thu,
Jun 17, 2021 at 7:01 AM Dave Angelini Offgrid Solar  wrote:  

My .02 on
this, and just a guess, the open loop charging parameters were not set
right or charge limits for the battery were too high. The other way to kill
LFP is large loads exceeding the battery max discharge current. 

Closing
the loop eliminates just about all of those issues. It brings the battery
into the safety area of LA batteries that are still hard to beat offgrid. I
am not saying you can't blow the top off a LA battery either  

Dave
Angelini Offgrid Solar
"we go where powerlines
don't"
http://members.sti.net/offgridsolar/ [12]
e-mail
offgridso...@sti.net [13]
text 209 813 0060

On Thu, 17 Jun 2021 07:23:07
-0400, John Blittersdorf  wrote:  This just proves the weak link is the
BMS. I had the honor of replacing the BMS in that exact model in a stack of
3 batteries. Luckily it was on the bottom shelf so I could pull the monster
out onto the floor to get access to the lid. The lid is sealed shut but
with persistence it opened. I was working with their tech support and
following their instructions. I disconnected it from the other two that
were in a parallel configuration before opening. Battery voltage was zero
at the terminals. I did voltage checks at various checkpoints to confirm it
was the BMS at fault. Relion sent a new BMS which I carefully installed and
it has worked fine since. Had I seen this photo first, I may have not been
so eager to see the inside of that battery.John Blittersdorf 
  On Wed,
Jun 16, 2021 at 6:13 PM Chris Worcester  wrote:  
https://www.redwoodmaterials.com/recyclewithus [16]  these folks are
seriously getting into recycling lithium batteries, setting up house out by
the Tesla giga factory out east of Reno. Chris Worcester 
ch...@solarwindworks.com [17] 530-448-9692   Sent from my Samsung Galaxy
s9.  Original message  From: jay  Date: 6/16/21
12:49 PM (GMT-08:00) To: Jeff Clearwater , Jeff Clearwater , RE-wrenches 
Subject: Re: [RE-wrenches] Explodi

Re: [RE-wrenches] Exploding LFP battery

2021-06-17 Thread jay
y voltage was zero 
>> at the terminals. I did voltage checks at various checkpoints to confirm it 
>> was the BMS at fault. Relion sent a new BMS which I carefully installed and 
>> it has worked fine since.  Had I seen this photo first, I may have not been 
>> so eager to see the inside of that battery.  
>>  
>> John Blittersdorf
>> 
>> On Wed, Jun 16, 2021 at 6:13 PM Chris Worcester > <mailto:ch...@solarwindworks.com>> wrote:
>> https://www.redwoodmaterials.com/recyclewithus 
>> <https://www.redwoodmaterials.com/recyclewithus> 
>> these folks are seriously getting into recycling lithium batteries, setting 
>> up house out by the Tesla giga factory out east of Reno. 
>>  
>>  
>>  
>> Chris Worcester 
>> ch...@solarwindworks.com <mailto:ch...@solarwindworks.com>
>> 530-448-9692
>>  
>> Sent from my Samsung Galaxy s9.
>>  
>>  
>>  Original message 
>> From: jay mailto:jay.pe...@gmail.com>>
>> Date: 6/16/21 12:49 PM (GMT-08:00)
>> To: Jeff Clearwater mailto:je...@villagelab.net>>, 
>> Jeff Clearwater > <mailto:je...@villagepowerdesign.com>>, RE-wrenches 
>> > <mailto:re-wrenches@lists.re-wrenches.org>>
>> Subject: Re: [RE-wrenches] Exploding LFP battery
>>  
>> Hi Jeff,
>>  
>> I don't know if you saw the photo.  No cutting involved.
>> The top is removed with roughly 14 fasteners.  
>> No tools or prying was involved in the removal of the top cover.
>>  
>> jay
>> 
>>> On Jun 16, 2021, at 12:00 AM, Jeff Clearwater >> <mailto:je...@villagepowerdesign.com>> wrote:
>>> 
>>> Hey Jay,
>>> 
>>> So I don't believe ReLion batteries are openable - so it's most likely that 
>>> when he decided to open it he cut into it and shorted the leads.
>>> 
>>> As for recycling - first is health safety!  I'd suggest he contact the 
>>> manufacturer and get specific instructions for safing the mess.  Will 
>>> Prowess of DIY Solar Youtube channel had some leaky cells and the 
>>> manufacturer sent specific instructions to contain and ship back the unit.  
>>> You could contact him and he might know but the manufacturer might know 
>>> better for that specific model.
>>> 
>>> Hope that helps!
>>> 
>>> Jeff C.
>>> Village Power Design
>>> 
>>> frenergy <mailto:frene...@psln.com>   June 15, 2021 at 9:39 PM
>>> Very few details...What does it mean "he opened it up"  I would even know 
>>> how to do that with the L-ions I've been around, seems like its something a 
>>> manufacturer should be doing.  Temperature?  charge rate? recent usage 
>>> history? Age? Was it disconnected? Did contacts touch a conductor?
>>> 
>>> You can probably get water to explode if you abuse it just 
>>> right.
>>> 
>>> Bill
>>> 
>>> Feather River Solar Electric  
>>> Bill Battagin, Owner
>>> 4291 Nelson St. 
>>> <https://www.google.com/maps/search/4291+Nelson+St.+Taylorsville,+CA+95983?entry=gmail=g>
>>> Taylorsville, CA 95983 
>>> <https://www.google.com/maps/search/4291+Nelson+St.+Taylorsville,+CA+95983?entry=gmail=g>
>>> 530.284.7849
>>> CA Lic 874049
>>> www.frenergy.net <http://www.frenergy.net/>
>>> On 6/15/2021 8:14 PM, Jay wrote:
>>> -- 
>>> 
>>> 
>>>  <https://www.avast.com/antivirus>  
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Re: [RE-wrenches] Exploding LFP battery

2021-06-17 Thread Dave Angelini Offgrid Solar


My .02 on this, and just a guess, the open loop charging parameters were
not set right or charge limits for the battery were too high. The other way
to kill LFP is large loads exceeding the battery max discharge current.


Closing the loop eliminates just about all of those issues. It brings the
battery into the safety area of LA batteries that are still hard to beat
offgrid. I am not saying you can't blow the top off a LA battery either 


Dave Angelini Offgrid Solar
"we go where powerlines
don't"
http://members.sti.net/offgridsolar/ [1]
e-mail offgridso...@sti.net
[2]
text 209 813 0060

On Thu, 17 Jun 2021 07:23:07 -0400, John
Blittersdorf  wrote:  This just proves the weak link is the BMS. I had the
honor of replacing the BMS in that exact model in a stack of 3 batteries.
Luckily it was on the bottom shelf so I could pull the monster out onto the
floor to get access to the lid. The lid is sealed shut but with persistence
it opened. I was working with their tech support and following their
instructions. I disconnected it from the other two that were in a parallel
configuration before opening. Battery voltage was zero at the terminals. I
did voltage checks at various checkpoints to confirm it was the BMS at
fault. Relion sent a new BMS which I carefully installed and it has worked
fine since. Had I seen this photo first, I may have not been so eager to
see the inside of that battery.John Blittersdorf 
  On Wed, Jun 16,
2021 at 6:13 PM Chris Worcester  wrote:  
https://www.redwoodmaterials.com/recyclewithus [4]  these folks are
seriously getting into recycling lithium batteries, setting up house out by
the Tesla giga factory out east of Reno. Chris Worcester 
ch...@solarwindworks.com [5] 530-448-9692   Sent from my Samsung Galaxy s9.
    Original message  From: jay  Date: 6/16/21 12:49
PM (GMT-08:00) To: Jeff Clearwater , Jeff Clearwater , RE-wrenches 
Subject: Re: [RE-wrenches] Exploding LFP batteryHi Jeff,   I don't know
if you saw the photo. No cutting involved. The top is removed with roughly
14 fasteners.  No tools or prying was involved in the removal of the top
cover.   jay  
  On Jun 16, 2021, at 12:00 AM, Jeff Clearwater  wrote: 

Hey Jay,

So I don't believe ReLion batteries are openable - so it's most
likely that when he decided to open it he cut into it and shorted the
leads.

As for recycling - first is health safety! I'd suggest he contact
the manufacturer and get specific instructions for safing the mess. Will
Prowess of DIY Solar Youtube channel had some leaky cells and the
manufacturer sent specific instructions to contain and ship back the unit.
You could contact him and he might know but the manufacturer might know
better for that specific model.

Hope that helps!

Jeff C.
Village Power
Design

frenergy [11]   June 15, 2021 at 9:39 PM

Very few
details...What does it mean "he opened it up" I would even know how to do
that with the L-ions I've been around, seems like its something a
manufacturer should be doing. Temperature? charge rate? recent usage
history? Age? Was it disconnected? Did contacts touch a conductor?


  You can probably get water to explode if you abuse it just right.


Bill Feather River Solar Electric  
Bill Battagin, Owner
4291 Nelson St.
[12]
Taylorsville, CA 95983 [13]
530.284.7849
CA Lic
874049
www.frenergy.net [14] On 6/15/2021 8:14 PM, Jay wrote: -- 


-

 [15]

This email has been checked for
viruses by Avast antivirus software. 
www.avast.com [16]  


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List rules ">  Jay [24]   June 15, 2021 at 8:14 PMA fellow
installer sent me this just now. 
The battery wasn't working, 5v. 
He
opened it up and it exploded when he opened it. The lid hit the roof.

Fortunately no one was injured. 

Anyone know what to do with this? IE
recycling?

And just another example of non explosive lithium batteries
exploding

Jay
Peltz power.  


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Re: [RE-wrenches] Exploding LFP battery

2021-06-17 Thread John Blittersdorf
This just proves the weak link is the BMS.
I had the honor of replacing the BMS in that exact model in a stack of 3
batteries.  Luckily it was on the bottom shelf so I could pull the monster
out onto the floor to get access to the lid.  The lid is sealed shut but
with persistence it opened.  I was working with their tech support and
following their instructions.  I disconnected it from the other two that
were in a parallel configuration before opening.  Battery voltage was zero
at the terminals. I did voltage checks at various checkpoints to confirm it
was the BMS at fault. Relion sent a new BMS which I carefully installed and
it has worked fine since.  Had I seen this photo first, I may have not been
so eager to see the inside of that battery.

John Blittersdorf

On Wed, Jun 16, 2021 at 6:13 PM Chris Worcester 
wrote:

> https://www.redwoodmaterials.com/recyclewithus
> these folks are seriously getting into recycling lithium batteries,
> setting up house out by the Tesla giga factory out east of Reno.
>
>
>
> Chris Worcester
> ch...@solarwindworks.com
> 530-448-9692
>
> Sent from my Samsung Galaxy s9.
>
>
>  Original message 
> From: jay 
> Date: 6/16/21 12:49 PM (GMT-08:00)
> To: Jeff Clearwater , Jeff Clearwater <
> je...@villagepowerdesign.com>, RE-wrenches <
> re-wrenches@lists.re-wrenches.org>
> Subject: Re: [RE-wrenches] Exploding LFP battery
>
> Hi Jeff,
>
> I don’t know if you saw the photo.  No cutting involved.
> The top is removed with roughly 14 fasteners.
> No tools or prying was involved in the removal of the top cover.
>
> jay
>
> On Jun 16, 2021, at 12:00 AM, Jeff Clearwater <
> je...@villagepowerdesign.com> wrote:
>
> Hey Jay,
>
> So I don't believe ReLion batteries are openable - so it's most likely
> that when he decided to open it he cut into it and shorted the leads.
>
> As for recycling - first is health safety!  I'd suggest he contact the
> manufacturer and get specific instructions for safing the mess.  Will
> Prowess of DIY Solar Youtube channel had some leaky cells and the
> manufacturer sent specific instructions to contain and ship back the unit.
> You could contact him and he might know but the manufacturer might know
> better for that specific model.
>
> Hope that helps!
>
> Jeff C.
> Village Power Design
>
> frenergy 
>
> June 15, 2021 at 9:39 PM
>
> Very few details...What does it mean "he opened it up"  I would even know
> how to do that with the L-ions I've been around, seems like its something a
> manufacturer should be doing.  Temperature?  charge rate? recent usage
> history? Age? Was it disconnected? Did contacts touch a conductor?
>
> You can probably get water to explode if you abuse it just
> right.
>
> Bill
> Feather River Solar Electric
> Bill Battagin, Owner
> 4291 Nelson St.
> <https://www.google.com/maps/search/4291+Nelson+St.+Taylorsville,+CA+95983?entry=gmail=g>
> Taylorsville, CA 95983
> <https://www.google.com/maps/search/4291+Nelson+St.+Taylorsville,+CA+95983?entry=gmail=g>
> 530.284.7849
> CA Lic 874049
> www.frenergy.net
> On 6/15/2021 8:14 PM, Jay wrote:
> --
>
>
> --
> [image: Avast logo] <https://www.avast.com/antivirus>
>
> This email has been checked for viruses by Avast antivirus software.
> www.avast.com <https://www.avast.com/antivirus>
>
>
>
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> Jay 
>
> June 15, 2021 at 8:14 PM
> A fellow installer sent me this just now.
> The battery wasn’t working, 5v.
> He opened it up and it exploded when he opened it. The lid hit the roof.
> Fortunately no one was injured.
>
> Anyone know what to do with this? IE recycling?
>
> And just another example of non explosive lithium batteries exploding
>
> Jay
> Peltz power.
>
>
> ___
> List sponsored by Redwood Alliance
>
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> List Ad

Re: [RE-wrenches] Exploding LFP battery

2021-06-16 Thread Chris Worcester
https://www.redwoodmaterials.com/recyclewithus these folks are seriously 
getting into recycling lithium batteries, setting up house out by the Tesla 
giga factory out east of Reno. Chris Worcester 
chris@solarwindworks.com530-448-9692Sent from my Samsung Galaxy s9.
 Original message From: jay  Date: 6/16/21 
 12:49 PM  (GMT-08:00) To: Jeff Clearwater , Jeff 
Clearwater , RE-wrenches 
 Subject: Re: [RE-wrenches] Exploding LFP 
battery Hi Jeff,I don’t know if you saw the photo.  No cutting involved.The top 
is removed with roughly 14 fasteners.  No tools or prying was involved in the 
removal of the top cover.jayOn Jun 16, 2021, at 12:00 AM, Jeff Clearwater 
 wrote:Hey Jay,So I don't believe ReLion 
batteries are openable - so it's most likely that when he decided to open it he 
cut into it and shorted the leads.As for recycling - first is health safety!  
I'd suggest he contact the manufacturer and get specific instructions for 
safing the mess.  Will Prowess of DIY Solar Youtube channel had some leaky 
cells and the manufacturer sent specific instructions to contain and ship back 
the unit.  You could contact him and he might know but the manufacturer might 
know better for that specific model.Hope that helps!Jeff C.Village Power 
Designfrenergy June 15, 2021 at 9:39 PMVery few details...What does it mean "he 
opened it up"  I would even know how to do that with the L-ions I've been 
around, seems like its something a manufacturer should be doing.  Temperature?  
charge rate? recent usage history? Age? Was it disconnected? Did contacts touch 
a conductor?        You can probably get water to explode if you 
abuse it just right.BillFeather River Solar Electric  Bill Battagin, Owner4291 
Nelson St.Taylorsville, CA 95983530.284.7849CA Lic 874049www.frenergy.netOn 
6/15/2021 8:14 PM, Jay wrote:-- This email has been checked for viruses by 
Avast antivirus software. 
www.avast.com___List sponsored by 
Redwood AlliancePay optional member dues here: http://re-wrenches.orgList 
Address: re-wrenc...@lists.re-wrenches.orgChange listserver email address & 
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participant bios:http://www.members.re-wrenches.orgJay June 15, 2021 at 8:14 
PMA fellow installer sent me this just now. The battery wasn’t working, 5v. He 
opened it up and it exploded when he opened it. The lid hit the roof. 
Fortunately no one was injured. Anyone know what to do with this? IE 
recycling?And just another example of non explosive lithium batteries 
explodingJayPeltz power. ___List 
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Re: [RE-wrenches] Exploding LFP battery

2021-06-16 Thread jay
Hi Jeff,

I don’t know if you saw the photo.  No cutting involved.
The top is removed with roughly 14 fasteners.  
No tools or prying was involved in the removal of the top cover.

jay

> On Jun 16, 2021, at 12:00 AM, Jeff Clearwater  
> wrote:
> 
> Hey Jay,
> 
> So I don't believe ReLion batteries are openable - so it's most likely that 
> when he decided to open it he cut into it and shorted the leads.
> 
> As for recycling - first is health safety!  I'd suggest he contact the 
> manufacturer and get specific instructions for safing the mess.  Will Prowess 
> of DIY Solar Youtube channel had some leaky cells and the manufacturer sent 
> specific instructions to contain and ship back the unit.  You could contact 
> him and he might know but the manufacturer might know better for that 
> specific model.
> 
> Hope that helps!
> 
> Jeff C.
> Village Power Design
> 
>> frenergy  June 15, 2021 at 9:39 PM
>> Very few details...What does it mean "he opened it up"  I would even know 
>> how to do that with the L-ions I've been around, seems like its something a 
>> manufacturer should be doing.  Temperature?  charge rate? recent usage 
>> history? Age? Was it disconnected? Did contacts touch a conductor?
>> 
>> You can probably get water to explode if you abuse it just right.
>> 
>> Bill
>> 
>> Feather River Solar Electric  
>> Bill Battagin, Owner
>> 4291 Nelson St.
>> Taylorsville, CA 95983
>> 530.284.7849
>> CA Lic 874049
>> www.frenergy.net 
>> On 6/15/2021 8:14 PM, Jay wrote:
>> -- 
>> 
>> 
>>     
>> This email has been checked for viruses by Avast antivirus software. 
>> www.avast.com 
>>  
>> 
>> ___
>> List sponsored by Redwood Alliance
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>> Pay optional member dues here: http://re-wrenches.org 
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>> 
>> Jay  June 15, 2021 at 8:14 PM
>> A fellow installer sent me this just now. 
>> The battery wasn’t working, 5v. 
>> He opened it up and it exploded when he opened it. The lid hit the roof. 
>> Fortunately no one was injured. 
>> 
>> Anyone know what to do with this? IE recycling?
>> 
>> And just another example of non explosive lithium batteries exploding
>> 
>> Jay
>> Peltz power. 
>> 
>> 
>> ___
>> List sponsored by Redwood Alliance
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>> Pay optional member dues here: http://re-wrenches.org 
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Re: [RE-wrenches] Exploding LFP battery

2021-06-16 Thread la...@starlightsolar.com
Damaged Li battery safety, For information only.
Our procedure to decommission any suspect failed LFP cell is to apply small 
load (<0.05C) until all electrochemical energy is removed. This should 
preferably be done in a safe area outside. After full discharge, physically 
damage the cell terminals so it can not find it’s way back into service. 

No stored energy the battery means you just have a container with various 
elements like Aluminum, copper, lithium, graphite and so forth. See MSDS your 
battery. Unfortunately, carriers still consider this a Li battery and apply UN 
hazmat shipping rules. For now, we are storing cells until recycling is cost 
effective for us. 

Larry Crutcher
Starlight Solar Power Systems




On Jun 15, 2021, at 11:00 PM, Jeff Clearwater  
wrote:

Hey Jay,

So I don't believe ReLion batteries are openable - so it's most likely that 
when he decided to open it he cut into it and shorted the leads.

As for recycling - first is health safety!  I'd suggest he contact the 
manufacturer and get specific instructions for safing the mess.  Will Prowess 
of DIY Solar Youtube channel had some leaky cells and the manufacturer sent 
specific instructions to contain and ship back the unit.  You could contact him 
and he might know but the manufacturer might know better for that specific 
model.

Hope that helps!

Jeff C.
Village Power Design

> frenergy  June 15, 2021 at 9:39 PM
> Very few details...What does it mean "he opened it up"  I would even know how 
> to do that with the L-ions I've been around, seems like its something a 
> manufacturer should be doing.  Temperature?  charge rate? recent usage 
> history? Age? Was it disconnected? Did contacts touch a conductor?
> 
> You can probably get water to explode if you abuse it just right.
> 
> Bill
> 
> Feather River Solar Electric  
> Bill Battagin, Owner
> 4291 Nelson St.
> Taylorsville, CA 95983
> 530.284.7849
> CA Lic 874049
> www.frenergy.net 
> On 6/15/2021 8:14 PM, Jay wrote:
> -- 
> 
> 
>  
> This email has been checked for viruses by Avast antivirus software. 
> www.avast.com 
>  
> 
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> Jay  June 15, 2021 at 8:14 PM
> A fellow installer sent me this just now. 
> The battery wasn’t working, 5v. 
> He opened it up and it exploded when he opened it. The lid hit the roof. 
> Fortunately no one was injured. 
> 
> Anyone know what to do with this? IE recycling?
> 
> And just another example of non explosive lithium batteries exploding
> 
> Jay
> Peltz power. 
> 
> 
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Re: [RE-wrenches] Exploding LFP battery

2021-06-16 Thread Dave Angelini Offgrid Solar


I saw both of them! 

  ---

Dave Angelini Offgrid Solar
"we go where
powerlines don't"
http://members.sti.net/offgridsolar/ [1]
e-mail
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text 209 813 0060

On Wed, 16 Jun 2021 08:39:29
-0600, Jay  wrote:  For some reason the photo isn't showing upPls email
me and I will email you photosjay.pe...@gmail.com   Jay 
 On Jun 16,
2021, at 8:33 AM, Jerry Shafer  wrote:

What battery is it?
  On
Tue, Jun 15, 2021, 8:14 PM Jay  wrote: A fellow installer sent me this just
now. 
 The battery wasn't working, 5v. 
 He opened it up and it exploded
when he opened it. The lid hit the roof. 
 Fortunately no one was injured.


 Anyone know what to do with this? IE recycling?

 And just another
example of non explosive lithium batteries exploding

 Jay
 Peltz power. 

> 
 > 
 > 
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Re: [RE-wrenches] Exploding LFP battery

2021-06-16 Thread Dave Angelini Offgrid Solar

I sill have a few blown 200A fuses from the LG RESU10 48 v test here.
They look nasty BTW. Not just open but blown open! How were the rest of the
batteries Jay? Curious how they were charged as that is usually the killer.
Too much solar or a big charger over 100 ADC?

 When we recycle, LFP still
goes to the Waste Management commercial site. Guard gates and looks like a
prison
from the highway near Kettleman City. A real in the middle of
nowhere town. I would like any info on recycling. I do not think there is
much that is reliable or responsible. It was bad before C19 and I do not
see much going on in California. EPA is useless for this in my
experience.

These folks below will only take 300+ pounds of lithium ion.
Anybody used
them?

https://www.globaltechenvironmental.com/pricing-sheet/?gclid=CjwKCAjwwqaGBhBKEiwAMk-FtHSAOf3YhL2mOheiPOI1YP8ueU2FjyLRdBHFLSXge8PmbQ73IpEIjxoCtf0QAvD_BwE

Dave
Angelini Offgrid Solar
"we go where powerlines
don't"
http://members.sti.net/offgridsolar/
e-mail
offgridso...@sti.net
text 209 813 0060

On Tue, 15 Jun 2021 21:14:34 -0600,
Jay  wrote:
> A fellow installer sent me this just now. 
> The battery
wasn't working, 5v. 
> He opened it up and it exploded when he opened it.
The lid hit the roof. 
> Fortunately no one was injured. 
> 
> Anyone know
what to do with this? IE recycling?
> 
> And just another example of non
explosive lithium batteries exploding
> 
> Jay
> Peltz power. 
>> 
>> 
>>
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Re: [RE-wrenches] Exploding LFP battery

2021-06-16 Thread Jay
For some reason the photo isn’t showing up 

Pls email me and I will email you photos 

jay.pe...@gmail.com

Jay

> On Jun 16, 2021, at 8:33 AM, Jerry Shafer  wrote:
> 
> 
> What battery is it?
> 
> 
>> On Tue, Jun 15, 2021, 8:14 PM Jay  wrote:
>> A fellow installer sent me this just now.
>> The battery wasn’t working, 5v. 
>> He opened it up and it exploded when he opened it. The lid hit the roof. 
>> Fortunately no one was injured. 
>> 
>> Anyone know what to do with this?  IE recycling?
>> 
>> And just another example of non explosive lithium batteries exploding
>> 
>> Jay
>> Peltz power. 
>> > 
>> > 
>> > 
>> ___
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Re: [RE-wrenches] Exploding LFP battery

2021-06-16 Thread Jerry Shafer
What battery is it?


On Tue, Jun 15, 2021, 8:14 PM Jay  wrote:

> A fellow installer sent me this just now.
> The battery wasn’t working, 5v.
> He opened it up and it exploded when he opened it. The lid hit the roof.
> Fortunately no one was injured.
>
> Anyone know what to do with this?  IE recycling?
>
> And just another example of non explosive lithium batteries exploding
>
> Jay
> Peltz power.
> >
> > 
> >
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Re: [RE-wrenches] Exploding LFP battery

2021-06-16 Thread Jeff Clearwater

Hey Jay,

So I don't believe ReLion batteries are openable - so it's most likely 
that when he decided to open it he cut into it and shorted the leads.


As for recycling - first is health safety!  I'd suggest he contact the 
manufacturer and get specific instructions for safing the mess.  Will 
Prowess of DIY Solar Youtube channel had some leaky cells and the 
manufacturer sent specific instructions to contain and ship back the 
unit.  You could contact him and he might know but the manufacturer 
might know better for that specific model.


Hope that helps!

Jeff C.
Village Power Design


frenergy 
June 15, 2021 at 9:39 PM

Very few details...What does it mean "he opened it up"  I would even 
know how to do that with the L-ions I've been around, seems like its 
something a manufacturer should be doing.  Temperature? charge rate? 
recent usage history? Age? Was it disconnected? Did contacts touch a 
conductor?


            You can probably get water to explode if you abuse it just 
right.


Bill

Feather River Solar Electric
Bill Battagin, Owner
4291 Nelson St.
Taylorsville, CA 95983
530.284.7849
CA Lic 874049
www.frenergy.net
On 6/15/2021 8:14 PM, Jay wrote:
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Jay 
June 15, 2021 at 8:14 PM
A fellow installer sent me this just now.
The battery wasn’t working, 5v.
He opened it up and it exploded when he opened it. The lid hit the roof.
Fortunately no one was injured.

Anyone know what to do with this? IE recycling?

And just another example of non explosive lithium batteries exploding

Jay
Peltz power.


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Re: [RE-wrenches] Exploding LFP battery

2021-06-15 Thread frenergy
Very few details...What does it mean "he opened it up"  I would even 
know how to do that with the L-ions I've been around, seems like its 
something a manufacturer should be doing.  Temperature? charge rate? 
recent usage history? Age? Was it disconnected? Did contacts touch a 
conductor?


            You can probably get water to explode if you abuse it just 
right.


Bill

Feather River Solar Electric
Bill Battagin, Owner
4291 Nelson St.
Taylorsville, CA 95983
530.284.7849
CA Lic 874049
www.frenergy.net

On 6/15/2021 8:14 PM, Jay wrote:

A fellow installer sent me this just now.
The battery wasn’t working, 5v.
He opened it up and it exploded when he opened it. The lid hit the roof.
Fortunately no one was injured.

Anyone know what to do with this?  IE recycling?

And just another example of non explosive lithium batteries exploding

Jay
Peltz power.




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