Re: [RE-wrenches] Galvanic compatibility of commonly used solar materials

2009-02-01 Thread Jeff Yago
I recently inspected a large ground mount off-grid system about 3 years old 
that was installed by others. I would have used a #6 bare copper ground wire 
due to being exposed almost 100 feet of array length and connected to several 
ground rods with no conduit, but the installer had used #10 which still barely 
met code, but sure was flimsy. Anyway, this small ground wire was sagging down 
in many places along the array length due to about a quarter of the galvanized 
steel self-tapping screws holding the copper against the aluminum had totally 
dissolved. 

We always use the cadmium plated copper grounding blocks and stainless steel 
screws to attach the #6 copper ground wire, and I can see now just how fast the 
galvanic action can dissolve metal when you don't use stainless steel hardware.

Jeff Yago

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Re: [RE-wrenches] Galvanic compatibility of commonly used solar materials

2009-02-01 Thread Darryl Thayer
hi 
i have seen fast corrosion of copper on galvanized, it also seems as if once 
the galvanized is gone the steel underneath rusts very fast.  I have had good 
stability of galvanized on aluminum (or anodized aluminum.  


--- On Mon, 1/26/09, August Goers  wrote:

> From: August Goers 
> Subject: [RE-wrenches] Galvanic compatibility of commonly used solar materials
> To: "'RE-wrenches'" 
> Date: Monday, January 26, 2009, 6:00 PM
> Hi Wrenches,
> 
> I'm wondering what types of experiences you folks have
> with galvanic
> corrosion. As we all know, racking and ground systems
> commonly use copper,
> aluminum, steel, etc. which may or may not be compatible
> with each other.
> There's the theory:
> http://www.engineersedge.com/galvanic_capatability.htm
> and then there's real life experience.
> 
> I have first hand experience with aluminum lay in lugs used
> to bond modules
> corroding and turning to powder. We all know to use tin
> coated copper lugs
> for module and racking grounding. However, I see bare
> copper ground wires
> run over all sorts of different metals and I wonder what
> issues might pop up
> in the long haul. 
> 
> How well does bare copper hold up when it is touching
> anodized aluminum?
> What about copper and hot dipped strut? How do you run bare
> ground wire when
> you're connecting multiple arrays separated from each
> other? Has anyone seen
> issues arising between steel and aluminum racking parts?
> 
> I'm looking forward to seeing what types of field
> experiences you have seen.
> 
> Best,
> 
> August
> 
> 
> 
> August Goers
> 
> 
> Luminalt Energy Corporation
> O:  415.564.7652
> M:  415.559.1525
> F:   650.244.9167
> www.luminalt.com
> aug...@luminalt.com
> 
> 
> 
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[RE-wrenches] Galvanic compatibility of commonly used solar materials

2009-01-26 Thread August Goers
Hi Wrenches,

I'm wondering what types of experiences you folks have with galvanic
corrosion. As we all know, racking and ground systems commonly use copper,
aluminum, steel, etc. which may or may not be compatible with each other.
There's the theory: http://www.engineersedge.com/galvanic_capatability.htm
and then there's real life experience.

I have first hand experience with aluminum lay in lugs used to bond modules
corroding and turning to powder. We all know to use tin coated copper lugs
for module and racking grounding. However, I see bare copper ground wires
run over all sorts of different metals and I wonder what issues might pop up
in the long haul. 

How well does bare copper hold up when it is touching anodized aluminum?
What about copper and hot dipped strut? How do you run bare ground wire when
you're connecting multiple arrays separated from each other? Has anyone seen
issues arising between steel and aluminum racking parts?

I'm looking forward to seeing what types of field experiences you have seen.

Best,

August



August Goers


Luminalt Energy Corporation
O:  415.564.7652
M:  415.559.1525
F:   650.244.9167
www.luminalt.com
aug...@luminalt.com



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