Re: [RE-wrenches] Passive Battery Venting

2014-10-31 Thread Drake
One big advantage of not venting AGM batteries to the outside is that 
when something goes wrong you will know it. A well vented system 
could have one bad battery ruin the entire pack before the problem 
was detected.



At 08:12 AM 10/30/2014, you wrote:


To do it totally passive you will need a long (tall) pipe up the side of the
building, probably painted a dark color to have the sun help warm the tube
to help encourage it to vent up, not draw into the building. Put a 180 on
the top to keep the rain out and a screen to keep out the bugs.

With outside venting the batteries will just draw in room temperature air,
if the room is 70 the battery min temp will be 70. If they are in a basement
they will naturally draw in outside air, run the vent as high as you can to
help prevent that. If you are using a Classic use the relay to turn the fan
on and off at a specific battery voltage. Use a brushless fan and a voltage
powered relay if no other choice. Do not put the relay in the battery box!
Sealed batteries do need to be vented. I have seen them gas when things go
wrong, not pleasant.

I wouldn't do it without a fan for LA batteries but it would work for
sealed. If the home has a makeup air system or huge exhaust system all bets
are off.

Just some thoughts,

Bob Ellison

-Original Message-
From: RE-wrenches [mailto:re-wrenches-boun...@lists.re-wrenches.org] On
Behalf Of Drake
Sent: Wednesday, October 29, 2014 8:19 PM
To: RE-wrenches
Subject: Re: [RE-wrenches] Passive Battery Venting

Hi Daniel,

I typically vent them the way you do, which will allow any small amount of
hydrogen out. The customer is absolutely adamant about venting these to the
outside. I will cooperate so long as his method doesn't compromise the
system through cooling the batteries unnecessarily in the dead of winter.

He is a lawyer and came to the conclusion of the need for venting to the
outside from reading the NEC which says that sealed batteries require the
same amount of ventilation as liquid lead acid batteries. The code also
says to vent appropriate to battery technology, so the code says two
conflicting things. On the other hand, it doesn't say that liquid
electrolyte batteries need to be vented to the outside. They will sure stink
if you vent them to the inside.

Drake

At 09:54 AM 10/29/2014, you wrote:
I just re-read the original post Drake. These are AGM batteries. Do you
have
a belt, suspenders,...then a rocket pack type of client here?

We typically vent our AGM boxes with small louver vents top and bottom to
allow the batteries to ventilate for cooling purposes, not H2 concerns.

With Regards,

Daniel Young,
NABCEP Certified PV Installation ProfessionalTM: Cert #031508-90
NABCEP Certified Solar Heating InstallerTM: Cert #SH031409-13

-Original Message-
From: RE-wrenches [mailto:re-wrenches-boun...@lists.re-wrenches.org] On
Behalf Of Ray Walters
Sent: Tuesday, October 28, 2014 11:12 PM
To: RE-wrenches
Subject: Re: [RE-wrenches] Passive Battery Venting

That's why we usually have the batteries in a garage, basement, or out
building that is not open to the living space.
I've seen some cases of very well sealed and insulated enclosures allowing
batteries to over heat, and also build up a lot of acid damaged
connections.
Boxes I've seen with more air space and less sealing don't get this build
up, but you're correct: they do occasionally allow H2S into the surrounding
area.

R.Ray Walters
CTO, Solarray, Inc
Nabcep Certified PV Installer,
Licensed Master Electrician
Solar Design Engineer
303 505-8760

On 10/28/2014 8:10 PM, Jerry Shafer wrote:
 
  We do what we can to seal the enclosure so if or when a battery fails
  and really gasses off the two vents on the same wall regardless of
  wind direction will vent the gas. If it is not sealed then the gas can
  travel through out the area this is not advised.
 
 

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Checked by AVG - www.avg.com
Version: 2012.0.2247 / Virus Database: 4031/7973 - Release Date: 10/29/14

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Re: [RE-wrenches] Passive Battery Venting

2014-10-31 Thread Phil Forest
Drake,
Please explain what might happen if something went wrong with one battery, and 
the 

Phil Forest
South Mountain Company

 On Oct 31, 2014, at 8:42 AM, Drake drake.chamber...@redwoodalliance.org 
 wrote:
 
 One big advantage of not venting AGM batteries to the outside is that when 
 something goes wrong you will know it. A well vented system could have one 
 bad battery ruin the entire pack before the problem was detected.
 
 
 At 08:12 AM 10/30/2014, you wrote:
 
 To do it totally passive you will need a long (tall) pipe up the side of the
 building, probably painted a dark color to have the sun help warm the tube
 to help encourage it to vent up, not draw into the building. Put a 180 on
 the top to keep the rain out and a screen to keep out the bugs.
 
 With outside venting the batteries will just draw in room temperature air,
 if the room is 70 the battery min temp will be 70. If they are in a basement
 they will naturally draw in outside air, run the vent as high as you can to
 help prevent that. If you are using a Classic use the relay to turn the fan
 on and off at a specific battery voltage. Use a brushless fan and a voltage
 powered relay if no other choice. Do not put the relay in the battery box!
 Sealed batteries do need to be vented. I have seen them gas when things go
 wrong, not pleasant.
 
 I wouldn't do it without a fan for LA batteries but it would work for
 sealed. If the home has a makeup air system or huge exhaust system all bets
 are off.
 
 Just some thoughts,
 
 Bob Ellison
 
 -Original Message-
 From: RE-wrenches [mailto:re-wrenches-boun...@lists.re-wrenches.org] On
 Behalf Of Drake
 Sent: Wednesday, October 29, 2014 8:19 PM
 To: RE-wrenches
 Subject: Re: [RE-wrenches] Passive Battery Venting
 
 Hi Daniel,
 
 I typically vent them the way you do, which will allow any small amount of
 hydrogen out. The customer is absolutely adamant about venting these to the
 outside. I will cooperate so long as his method doesn't compromise the
 system through cooling the batteries unnecessarily in the dead of winter.
 
 He is a lawyer and came to the conclusion of the need for venting to the
 outside from reading the NEC which says that sealed batteries require the
 same amount of ventilation as liquid lead acid batteries. The code also
 says to vent appropriate to battery technology, so the code says two
 conflicting things. On the other hand, it doesn't say that liquid
 electrolyte batteries need to be vented to the outside. They will sure stink
 if you vent them to the inside.
 
 Drake
 
 At 09:54 AM 10/29/2014, you wrote:
 I just re-read the original post Drake. These are AGM batteries. Do you
 have
 a belt, suspenders,...then a rocket pack type of client here?
 
 We typically vent our AGM boxes with small louver vents top and bottom to
 allow the batteries to ventilate for cooling purposes, not H2 concerns.
 
 With Regards,
 
 Daniel Young,
 NABCEP Certified PV Installation ProfessionalTM: Cert #031508-90
 NABCEP Certified Solar Heating InstallerTM: Cert #SH031409-13
 
 -Original Message-
 From: RE-wrenches [mailto:re-wrenches-boun...@lists.re-wrenches.org] On
 Behalf Of Ray Walters
 Sent: Tuesday, October 28, 2014 11:12 PM
 To: RE-wrenches
 Subject: Re: [RE-wrenches] Passive Battery Venting
 
 That's why we usually have the batteries in a garage, basement, or out
 building that is not open to the living space.
 I've seen some cases of very well sealed and insulated enclosures allowing
 batteries to over heat, and also build up a lot of acid damaged
 connections.
 Boxes I've seen with more air space and less sealing don't get this build
 up, but you're correct: they do occasionally allow H2S into the surrounding
 area.
 
 R.Ray Walters
 CTO, Solarray, Inc
 Nabcep Certified PV Installer,
 Licensed Master Electrician
 Solar Design Engineer
 303 505-8760
 
 On 10/28/2014 8:10 PM, Jerry Shafer wrote:
  
   We do what we can to seal the enclosure so if or when a battery fails
   and really gasses off the two vents on the same wall regardless of
   wind direction will vent the gas. If it is not sealed then the gas can
   travel through out the area this is not advised.
  
  
 
 ___
 List sponsored by Redwood Alliance
 
 List Address: RE-wrenches@lists.re-wrenches.org
 
 Change listserver email address  settings:
 http://lists.re-wrenches.org/options.cgi/re-wrenches-re-wrenches.org
 
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 www.members.re-wrenches.org
 
 
 
 -
 No virus found in this message.
 Checked by AVG - www.avg.com
 Version: 2012.0.2247 / Virus Database: 4031/7973 - Release Date: 10/29/14
 
 -
 No virus found in this message.
 Checked by AVG - www.avg.com
 Version: 2012.0.2247 / Virus Database: 4031/7973 - Release Date: 10/29/14

Re: [RE-wrenches] Passive Battery Venting

2014-10-31 Thread Phil Forest
Drake,
Please explain what might happen if something went wrong with one battery, when 
they are not vented to outside. How would we know it?  Thank you. 

Phil Forest
South Mountain Company

 On Oct 31, 2014, at 8:42 AM, Drake drake.chamber...@redwoodalliance.org 
 wrote:
 
 One big advantage of not venting AGM batteries to the outside is that when 
 something goes wrong you will know it. A well vented system could have one 
 bad battery ruin the entire pack before the problem was detected.
 
 
 At 08:12 AM 10/30/2014, you wrote:
 
 To do it totally passive you will need a long (tall) pipe up the side of the
 building, probably painted a dark color to have the sun help warm the tube
 to help encourage it to vent up, not draw into the building. Put a 180 on
 the top to keep the rain out and a screen to keep out the bugs.
 
 With outside venting the batteries will just draw in room temperature air,
 if the room is 70 the battery min temp will be 70. If they are in a basement
 they will naturally draw in outside air, run the vent as high as you can to
 help prevent that. If you are using a Classic use the relay to turn the fan
 on and off at a specific battery voltage. Use a brushless fan and a voltage
 powered relay if no other choice. Do not put the relay in the battery box!
 Sealed batteries do need to be vented. I have seen them gas when things go
 wrong, not pleasant.
 
 I wouldn't do it without a fan for LA batteries but it would work for
 sealed. If the home has a makeup air system or huge exhaust system all bets
 are off.
 
 Just some thoughts,
 
 Bob Ellison
 
 -Original Message-
 From: RE-wrenches [mailto:re-wrenches-boun...@lists.re-wrenches.org] On
 Behalf Of Drake
 Sent: Wednesday, October 29, 2014 8:19 PM
 To: RE-wrenches
 Subject: Re: [RE-wrenches] Passive Battery Venting
 
 Hi Daniel,
 
 I typically vent them the way you do, which will allow any small amount of
 hydrogen out. The customer is absolutely adamant about venting these to the
 outside. I will cooperate so long as his method doesn't compromise the
 system through cooling the batteries unnecessarily in the dead of winter.
 
 He is a lawyer and came to the conclusion of the need for venting to the
 outside from reading the NEC which says that sealed batteries require the
 same amount of ventilation as liquid lead acid batteries. The code also
 says to vent appropriate to battery technology, so the code says two
 conflicting things. On the other hand, it doesn't say that liquid
 electrolyte batteries need to be vented to the outside. They will sure stink
 if you vent them to the inside.
 
 Drake
 
 At 09:54 AM 10/29/2014, you wrote:
 I just re-read the original post Drake. These are AGM batteries. Do you
 have
 a belt, suspenders,...then a rocket pack type of client here?
 
 We typically vent our AGM boxes with small louver vents top and bottom to
 allow the batteries to ventilate for cooling purposes, not H2 concerns.
 
 With Regards,
 
 Daniel Young,
 NABCEP Certified PV Installation ProfessionalTM: Cert #031508-90
 NABCEP Certified Solar Heating InstallerTM: Cert #SH031409-13
 
 -Original Message-
 From: RE-wrenches [mailto:re-wrenches-boun...@lists.re-wrenches.org] On
 Behalf Of Ray Walters
 Sent: Tuesday, October 28, 2014 11:12 PM
 To: RE-wrenches
 Subject: Re: [RE-wrenches] Passive Battery Venting
 
 That's why we usually have the batteries in a garage, basement, or out
 building that is not open to the living space.
 I've seen some cases of very well sealed and insulated enclosures allowing
 batteries to over heat, and also build up a lot of acid damaged
 connections.
 Boxes I've seen with more air space and less sealing don't get this build
 up, but you're correct: they do occasionally allow H2S into the surrounding
 area.
 
 R.Ray Walters
 CTO, Solarray, Inc
 Nabcep Certified PV Installer,
 Licensed Master Electrician
 Solar Design Engineer
 303 505-8760
 
 On 10/28/2014 8:10 PM, Jerry Shafer wrote:
  
   We do what we can to seal the enclosure so if or when a battery fails
   and really gasses off the two vents on the same wall regardless of
   wind direction will vent the gas. If it is not sealed then the gas can
   travel through out the area this is not advised.
  
  
 
 ___
 List sponsored by Redwood Alliance
 
 List Address: RE-wrenches@lists.re-wrenches.org
 
 Change listserver email address  settings:
 http://lists.re-wrenches.org/options.cgi/re-wrenches-re-wrenches.org
 
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 Check out or update participant bios:
 www.members.re-wrenches.org
 
 
 
 -
 No virus found in this message.
 Checked by AVG - www.avg.com
 Version: 2012.0.2247 / Virus Database: 4031/7973 - Release Date: 10/29/14
 
 -
 No virus found in this message.
 Checked by AVG - www.avg.com
 Version: 2012.0.2247 / Virus Database: 4031/7973

Re: [RE-wrenches] Passive Battery Venting

2014-10-31 Thread William Miller
You would smell it. 

Miller Solar

 On Oct 31, 2014, at 1:20 PM, Phil Forest pfor...@southmountain.com wrote:
 
 Drake,
 Please explain what might happen if something went wrong with one battery, 
 when they are not vented to outside. How would we know it?  Thank you. 
 
 Phil Forest
 South Mountain Company
 
 On Oct 31, 2014, at 8:42 AM, Drake drake.chamber...@redwoodalliance.org 
 wrote:
 
 One big advantage of not venting AGM batteries to the outside is that when 
 something goes wrong you will know it. A well vented system could have one 
 bad battery ruin the entire pack before the problem was detected.
 
 
 At 08:12 AM 10/30/2014, you wrote:
 
 To do it totally passive you will need a long (tall) pipe up the side of the
 building, probably painted a dark color to have the sun help warm the tube
 to help encourage it to vent up, not draw into the building. Put a 180 on
 the top to keep the rain out and a screen to keep out the bugs.
 
 With outside venting the batteries will just draw in room temperature air,
 if the room is 70 the battery min temp will be 70. If they are in a basement
 they will naturally draw in outside air, run the vent as high as you can to
 help prevent that. If you are using a Classic use the relay to turn the fan
 on and off at a specific battery voltage. Use a brushless fan and a voltage
 powered relay if no other choice. Do not put the relay in the battery box!
 Sealed batteries do need to be vented. I have seen them gas when things go
 wrong, not pleasant.
 
 I wouldn't do it without a fan for LA batteries but it would work for
 sealed. If the home has a makeup air system or huge exhaust system all bets
 are off.
 
 Just some thoughts,
 
 Bob Ellison
 
 -Original Message-
 From: RE-wrenches [mailto:re-wrenches-boun...@lists.re-wrenches.org] On
 Behalf Of Drake
 Sent: Wednesday, October 29, 2014 8:19 PM
 To: RE-wrenches
 Subject: Re: [RE-wrenches] Passive Battery Venting
 
 Hi Daniel,
 
 I typically vent them the way you do, which will allow any small amount of
 hydrogen out. The customer is absolutely adamant about venting these to the
 outside. I will cooperate so long as his method doesn't compromise the
 system through cooling the batteries unnecessarily in the dead of winter.
 
 He is a lawyer and came to the conclusion of the need for venting to the
 outside from reading the NEC which says that sealed batteries require the
 same amount of ventilation as liquid lead acid batteries. The code also
 says to vent appropriate to battery technology, so the code says two
 conflicting things. On the other hand, it doesn't say that liquid
 electrolyte batteries need to be vented to the outside. They will sure stink
 if you vent them to the inside.
 
 Drake
 
 At 09:54 AM 10/29/2014, you wrote:
 I just re-read the original post Drake. These are AGM batteries. Do you
 have
 a belt, suspenders,...then a rocket pack type of client here?
 
 We typically vent our AGM boxes with small louver vents top and bottom to
 allow the batteries to ventilate for cooling purposes, not H2 concerns.
 
 With Regards,
 
 Daniel Young,
 NABCEP Certified PV Installation ProfessionalTM: Cert #031508-90
 NABCEP Certified Solar Heating InstallerTM: Cert #SH031409-13
 
 -Original Message-
 From: RE-wrenches [mailto:re-wrenches-boun...@lists.re-wrenches.org] On
 Behalf Of Ray Walters
 Sent: Tuesday, October 28, 2014 11:12 PM
 To: RE-wrenches
 Subject: Re: [RE-wrenches] Passive Battery Venting
 
 That's why we usually have the batteries in a garage, basement, or out
 building that is not open to the living space.
 I've seen some cases of very well sealed and insulated enclosures allowing
 batteries to over heat, and also build up a lot of acid damaged
 connections.
 Boxes I've seen with more air space and less sealing don't get this build
 up, but you're correct: they do occasionally allow H2S into the surrounding
 area.
 
 R.Ray Walters
 CTO, Solarray, Inc
 Nabcep Certified PV Installer,
 Licensed Master Electrician
 Solar Design Engineer
 303 505-8760
 
 On 10/28/2014 8:10 PM, Jerry Shafer wrote:
 
 We do what we can to seal the enclosure so if or when a battery fails
 and really gasses off the two vents on the same wall regardless of
 wind direction will vent the gas. If it is not sealed then the gas can
 travel through out the area this is not advised.
 
 ___
 List sponsored by Redwood Alliance
 
 List Address: RE-wrenches@lists.re-wrenches.org
 
 Change listserver email address  settings:
 http://lists.re-wrenches.org/options.cgi/re-wrenches-re-wrenches.org
 
 List-Archive:
 http://www.mail-archive.com/re-wrenches@lists.re-wrenches.org/maillist.html
 
 List rules  etiquette:
 www.re-wrenches.org/etiquette.htm
 
 Check out or update participant bios:
 www.members.re-wrenches.org
 
 
 
 -
 No virus found in this message.
 Checked by AVG - www.avg.com
 Version: 2012.0.2247 / Virus Database: 4031/7973 - Release Date: 10/29/14

Re: [RE-wrenches] Passive Battery Venting

2014-10-31 Thread Steve Higgins
Hey Wrenches.

Looks like this came from Concorde, Allen S posted it in Feb of 2014...  I 
don't know how up to date it is..

It's got some good information about the different gassing rates of VRLA 
batteries.   Most all VRLA's are pretty close to these numbers.

The specific numbers on Surrette AGM is

When the battery is float charged at 2.3V/cell, the amount of the gas generated 
will be approx. 0.0187 cc/hr/AH/cell.  When the battery is charged above 
2.4V/cell, the amount of the gas generated will be approx. 0.0366 cc/hr/AH/cell.

Since I've been a Surrette, most of the inspectors I've talked with don't worry 
about the normal operation of the battery bank, they worry about if something 
goes wrong with the batteries, or the chargers.  They tend to like things to be 
designed so that their rear ends aren't in a sling if things go wrong. So to 
make them happy, it can be a good idea to design to when things fail, also 
adding a hydrogen detector sometimes will pacify them.

The issue I hear most is without moving the air out when there is too much 
Hydrogen, is if you have a loose connection, or it's in the same room as the 
inverter/controller and there is a spark/ignition source things tend to go 
bang and most people don't like that.

In most cases this will cause the top of the battery to blow off.






Steve Higgins
Technical Services Manager
P: +1.902.597.4020
M: +1.206.790.5840
F: +1.902.597.8447
Surrette Battery Company
Exclusive manufacturer of


-Original Message-
From: RE-wrenches [mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf 
Of William Miller
Sent: Friday, October 31, 2014 1:44 PM
To: RE-wrenches
Subject: Re: [RE-wrenches] Passive Battery Venting

You would smell it.

Miller Solar

 On Oct 31, 2014, at 1:20 PM, Phil Forest pfor...@southmountain.com wrote:

 Drake,
 Please explain what might happen if something went wrong with one battery, 
 when they are not vented to outside. How would we know it?  Thank you.

 Phil Forest
 South Mountain Company

 On Oct 31, 2014, at 8:42 AM, Drake drake.chamber...@redwoodalliance.org 
 wrote:

 One big advantage of not venting AGM batteries to the outside is that when 
 something goes wrong you will know it. A well vented system could have one 
 bad battery ruin the entire pack before the problem was detected.


 At 08:12 AM 10/30/2014, you wrote:

 To do it totally passive you will need a long (tall) pipe up the
 side of the building, probably painted a dark color to have the sun
 help warm the tube to help encourage it to vent up, not draw into
 the building. Put a 180 on the top to keep the rain out and a screen to 
 keep out the bugs.

 With outside venting the batteries will just draw in room
 temperature air, if the room is 70 the battery min temp will be 70.
 If they are in a basement they will naturally draw in outside air,
 run the vent as high as you can to help prevent that. If you are
 using a Classic use the relay to turn the fan on and off at a
 specific battery voltage. Use a brushless fan and a voltage powered relay 
 if no other choice. Do not put the relay in the battery box!
 Sealed batteries do need to be vented. I have seen them gas when
 things go wrong, not pleasant.

 I wouldn't do it without a fan for LA batteries but it would work
 for sealed. If the home has a makeup air system or huge exhaust
 system all bets are off.

 Just some thoughts,

 Bob Ellison

 -Original Message-
 From: RE-wrenches [mailto:re-wrenches-boun...@lists.re-wrenches.org]
 On Behalf Of Drake
 Sent: Wednesday, October 29, 2014 8:19 PM
 To: RE-wrenches
 Subject: Re: [RE-wrenches] Passive Battery Venting

 Hi Daniel,

 I typically vent them the way you do, which will allow any small
 amount of hydrogen out. The customer is absolutely adamant about
 venting these to the outside. I will cooperate so long as his method
 doesn't compromise the system through cooling the batteries unnecessarily 
 in the dead of winter.

 He is a lawyer and came to the conclusion of the need for venting to
 the outside from reading the NEC which says that sealed batteries
 require the same amount of ventilation as liquid lead acid
 batteries. The code also says to vent appropriate to battery
 technology, so the code says two conflicting things. On the other
 hand, it doesn't say that liquid electrolyte batteries need to be
 vented to the outside. They will sure stink if you vent them to the inside.

 Drake

 At 09:54 AM 10/29/2014, you wrote:
 I just re-read the original post Drake. These are AGM batteries. Do
 you
 have
 a belt, suspenders,...then a rocket pack type of client here?

 We typically vent our AGM boxes with small louver vents top and
 bottom to allow the batteries to ventilate for cooling purposes, not H2 
 concerns.

 With Regards,

 Daniel Young,
 NABCEP Certified PV Installation ProfessionalTM: Cert #031508-90
 NABCEP Certified Solar Heating InstallerTM: Cert #SH031409-13

 -Original Message-
 From: RE-wrenches
 [mailto:re

Re: [RE-wrenches] Passive Battery Venting

2014-10-31 Thread frenergy

.a heck of a lot easier to water the darn thing.


- Original Message - 
From: Steve Higgins st...@surrette.com

To: RE-wrenches re-wrenches@lists.re-wrenches.org
Sent: Friday, October 31, 2014 2:07 PM
Subject: Re: [RE-wrenches] Passive Battery Venting


Hey Wrenches.

Looks like this came from Concorde, Allen S posted it in Feb of 2014...  I 
don't know how up to date it is..


It's got some good information about the different gassing rates of VRLA 
batteries.   Most all VRLA's are pretty close to these numbers.


The specific numbers on Surrette AGM is

When the battery is float charged at 2.3V/cell, the amount of the gas 
generated will be approx. 0.0187 cc/hr/AH/cell.  When the battery is charged 
above 2.4V/cell, the amount of the gas generated will be approx. 0.0366 
cc/hr/AH/cell.


Since I've been a Surrette, most of the inspectors I've talked with don't 
worry about the normal operation of the battery bank, they worry about if 
something goes wrong with the batteries, or the chargers.  They tend to like 
things to be designed so that their rear ends aren't in a sling if things go 
wrong. So to make them happy, it can be a good idea to design to when things 
fail, also adding a hydrogen detector sometimes will pacify them.


The issue I hear most is without moving the air out when there is too much 
Hydrogen, is if you have a loose connection, or it's in the same room as the 
inverter/controller and there is a spark/ignition source things tend to go 
bang and most people don't like that.


In most cases this will cause the top of the battery to blow off.






Steve Higgins
Technical Services Manager
P: +1.902.597.4020
M: +1.206.790.5840
F: +1.902.597.8447
Surrette Battery Company
Exclusive manufacturer of


-Original Message-
From: RE-wrenches [mailto:re-wrenches-boun...@lists.re-wrenches.org] On 
Behalf Of William Miller

Sent: Friday, October 31, 2014 1:44 PM
To: RE-wrenches
Subject: Re: [RE-wrenches] Passive Battery Venting

You would smell it.

Miller Solar

On Oct 31, 2014, at 1:20 PM, Phil Forest pfor...@southmountain.com 
wrote:


Drake,
Please explain what might happen if something went wrong with one battery, 
when they are not vented to outside. How would we know it?  Thank you.


Phil Forest
South Mountain Company

On Oct 31, 2014, at 8:42 AM, Drake drake.chamber...@redwoodalliance.org 
wrote:


One big advantage of not venting AGM batteries to the outside is that 
when something goes wrong you will know it. A well vented system could 
have one bad battery ruin the entire pack before the problem was 
detected.



At 08:12 AM 10/30/2014, you wrote:


To do it totally passive you will need a long (tall) pipe up the
side of the building, probably painted a dark color to have the sun
help warm the tube to help encourage it to vent up, not draw into
the building. Put a 180 on the top to keep the rain out and a screen to 
keep out the bugs.


With outside venting the batteries will just draw in room
temperature air, if the room is 70 the battery min temp will be 70.
If they are in a basement they will naturally draw in outside air,
run the vent as high as you can to help prevent that. If you are
using a Classic use the relay to turn the fan on and off at a
specific battery voltage. Use a brushless fan and a voltage powered 
relay if no other choice. Do not put the relay in the battery box!

Sealed batteries do need to be vented. I have seen them gas when
things go wrong, not pleasant.

I wouldn't do it without a fan for LA batteries but it would work
for sealed. If the home has a makeup air system or huge exhaust
system all bets are off.

Just some thoughts,

Bob Ellison

-Original Message-
From: RE-wrenches [mailto:re-wrenches-boun...@lists.re-wrenches.org]
On Behalf Of Drake
Sent: Wednesday, October 29, 2014 8:19 PM
To: RE-wrenches
Subject: Re: [RE-wrenches] Passive Battery Venting

Hi Daniel,

I typically vent them the way you do, which will allow any small
amount of hydrogen out. The customer is absolutely adamant about
venting these to the outside. I will cooperate so long as his method
doesn't compromise the system through cooling the batteries 
unnecessarily in the dead of winter.


He is a lawyer and came to the conclusion of the need for venting to
the outside from reading the NEC which says that sealed batteries
require the same amount of ventilation as liquid lead acid
batteries. The code also says to vent appropriate to battery
technology, so the code says two conflicting things. On the other
hand, it doesn't say that liquid electrolyte batteries need to be
vented to the outside. They will sure stink if you vent them to the 
inside.


Drake

At 09:54 AM 10/29/2014, you wrote:

I just re-read the original post Drake. These are AGM batteries. Do
you

have

a belt, suspenders,...then a rocket pack type of client here?

We typically vent our AGM boxes with small louver vents top and
bottom to allow the batteries to ventilate for cooling purposes

Re: [RE-wrenches] Passive Battery Venting

2014-10-30 Thread RE Ellison

To do it totally passive you will need a long (tall) pipe up the side of the
building, probably painted a dark color to have the sun help warm the tube
to help encourage it to vent up, not draw into the building. Put a 180 on
the top to keep the rain out and a screen to keep out the bugs.

With outside venting the batteries will just draw in room temperature air,
if the room is 70 the battery min temp will be 70. If they are in a basement
they will naturally draw in outside air, run the vent as high as you can to
help prevent that. If you are using a Classic use the relay to turn the fan
on and off at a specific battery voltage. Use a brushless fan and a voltage
powered relay if no other choice. Do not put the relay in the battery box! 
Sealed batteries do need to be vented. I have seen them gas when things go
wrong, not pleasant.

I wouldn't do it without a fan for LA batteries but it would work for
sealed. If the home has a makeup air system or huge exhaust system all bets
are off.

Just some thoughts,

Bob Ellison

-Original Message-
From: RE-wrenches [mailto:re-wrenches-boun...@lists.re-wrenches.org] On
Behalf Of Drake
Sent: Wednesday, October 29, 2014 8:19 PM
To: RE-wrenches
Subject: Re: [RE-wrenches] Passive Battery Venting

Hi Daniel,

I typically vent them the way you do, which will allow any small amount of
hydrogen out. The customer is absolutely adamant about venting these to the
outside. I will cooperate so long as his method doesn't compromise the
system through cooling the batteries unnecessarily in the dead of winter.

He is a lawyer and came to the conclusion of the need for venting to the
outside from reading the NEC which says that sealed batteries require the
same amount of ventilation as liquid lead acid batteries. The code also
says to vent appropriate to battery technology, so the code says two
conflicting things. On the other hand, it doesn't say that liquid
electrolyte batteries need to be vented to the outside. They will sure stink
if you vent them to the inside.

Drake

At 09:54 AM 10/29/2014, you wrote:
I just re-read the original post Drake. These are AGM batteries. Do you
have
a belt, suspenders,...then a rocket pack type of client here?

We typically vent our AGM boxes with small louver vents top and bottom to
allow the batteries to ventilate for cooling purposes, not H2 concerns.

With Regards,

Daniel Young,
NABCEP Certified PV Installation ProfessionalTM: Cert #031508-90
NABCEP Certified Solar Heating InstallerTM: Cert #SH031409-13

-Original Message-
From: RE-wrenches [mailto:re-wrenches-boun...@lists.re-wrenches.org] On
Behalf Of Ray Walters
Sent: Tuesday, October 28, 2014 11:12 PM
To: RE-wrenches
Subject: Re: [RE-wrenches] Passive Battery Venting

That's why we usually have the batteries in a garage, basement, or out
building that is not open to the living space.
I've seen some cases of very well sealed and insulated enclosures allowing
batteries to over heat, and also build up a lot of acid damaged
connections.
Boxes I've seen with more air space and less sealing don't get this build
up, but you're correct: they do occasionally allow H2S into the surrounding
area.

R.Ray Walters
CTO, Solarray, Inc
Nabcep Certified PV Installer,
Licensed Master Electrician
Solar Design Engineer
303 505-8760

On 10/28/2014 8:10 PM, Jerry Shafer wrote:
 
  We do what we can to seal the enclosure so if or when a battery fails
  and really gasses off the two vents on the same wall regardless of
  wind direction will vent the gas. If it is not sealed then the gas can
  travel through out the area this is not advised.
 
 

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Re: [RE-wrenches] Passive Battery Venting

2014-10-30 Thread jay peltz
Hi drake,

I think you need to charge him so you can actually calculate/design the max H2 
for any condition and size the vent system for that. 

And lawyer = conduit

Jay
Peltz power. 




 On Oct 29, 2014, at 5:19 PM, Drake drake.chamber...@redwoodalliance.org 
 wrote:
 
 Hi Daniel,
 
 I typically vent them the way you do, which will allow any small amount of 
 hydrogen out. The customer is absolutely adamant about venting these to the 
 outside. I will cooperate so long as his method doesn't compromise the system 
 through cooling the batteries unnecessarily in the dead of winter.
 
 He is a lawyer and came to the conclusion of the need for venting to the 
 outside from reading the NEC which says that sealed batteries require the 
 same amount of ventilation as liquid lead acid batteries. The code also says 
 to vent appropriate to battery technology, so the code says two conflicting 
 things. On the other hand, it doesn't say that liquid electrolyte batteries 
 need to be vented to the outside. They will sure stink if you vent them to 
 the inside.
 
 Drake
 
 At 09:54 AM 10/29/2014, you wrote:
 I just re-read the original post Drake. These are AGM batteries. Do you have
 a belt, suspenders,...then a rocket pack type of client here?
 
 We typically vent our AGM boxes with small louver vents top and bottom to
 allow the batteries to ventilate for cooling purposes, not H2 concerns.
 
 With Regards,
 
 Daniel Young,
 NABCEP Certified PV Installation ProfessionalTM: Cert #031508-90
 NABCEP Certified Solar Heating InstallerTM: Cert #SH031409-13
 
 -Original Message-
 From: RE-wrenches [mailto:re-wrenches-boun...@lists.re-wrenches.org] On
 Behalf Of Ray Walters
 Sent: Tuesday, October 28, 2014 11:12 PM
 To: RE-wrenches
 Subject: Re: [RE-wrenches] Passive Battery Venting
 
 That's why we usually have the batteries in a garage, basement, or out
 building that is not open to the living space.
 I've seen some cases of very well sealed and insulated enclosures allowing
 batteries to over heat, and also build up a lot of acid damaged connections.
 Boxes I've seen with more air space and less sealing don't get this build
 up, but you're correct: they do occasionally allow H2S into the surrounding
 area.
 
 R.Ray Walters
 CTO, Solarray, Inc
 Nabcep Certified PV Installer,
 Licensed Master Electrician
 Solar Design Engineer
 303 505-8760
 
 On 10/28/2014 8:10 PM, Jerry Shafer wrote:
 
  We do what we can to seal the enclosure so if or when a battery fails
  and really gasses off the two vents on the same wall regardless of
  wind direction will vent the gas. If it is not sealed then the gas can
  travel through out the area this is not advised.
 
 
 
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 No virus found in this message.
 Checked by AVG - www.avg.com
 Version: 2012.0.2247 / Virus Database: 4031/7973 - Release Date: 10/29/14
 
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 Checked by AVG - www.avg.com
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Re: [RE-wrenches] Passive Battery Venting

2014-10-29 Thread Starlight Solar Power Systems,
I too saw that these were AGMS. The only time excess H venting happens is with 
severe over voltage for a period of time. How often will this happen? Have any 
battery wrenches experienced high volume venting of AGM’s?

Our experience: There is no NEC requirements for mobile installations. We have 
installed over 1000 AGM battery banks with only passive venting some with very 
little air exchange.  Out of all our installs over the last 12 years, the only 
AGM battery venting I know of is when a customer adjusted his charge controller 
to 3 Vpc. This caused gassing and thermal run away, melting the side of the 
Deka AGM battery case.

For off grid systems, we provide a simple 2” vertical PVC pipe from the battery 
box for H gas to escape. My opinion: The cost is low and the risk very low if 
your customer understands the proper operation.

Larry

On Oct 29, 2014, at 6:54 AM, Daniel Young dyo...@dovetailsolar.com wrote:

I just re-read the original post Drake. These are AGM batteries. Do you have
a belt, suspenders,...then a rocket pack type of client here?

We typically vent our AGM boxes with small louver vents top and bottom to
allow the batteries to ventilate for cooling purposes, not H2 concerns.

With Regards,

Daniel Young, 
NABCEP Certified PV Installation ProfessionalTM: Cert #031508-90
NABCEP Certified Solar Heating InstallerTM: Cert #SH031409-13


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Re: [RE-wrenches] Passive Battery Venting

2014-10-29 Thread Drake

Hi Daniel,

I typically vent them the way you do, which will allow any small 
amount of hydrogen out. The customer is absolutely adamant about 
venting these to the outside. I will cooperate so long as his method 
doesn't compromise the system through cooling the batteries 
unnecessarily in the dead of winter.


He is a lawyer and came to the conclusion of the need for venting to 
the outside from reading the NEC which says that sealed batteries 
require the same amount of ventilation as liquid lead acid 
batteries. The code also says to vent appropriate to battery 
technology, so the code says two conflicting things. On the other 
hand, it doesn't say that liquid electrolyte batteries need to be 
vented to the outside. They will sure stink if you vent them to the inside.


Drake

At 09:54 AM 10/29/2014, you wrote:

I just re-read the original post Drake. These are AGM batteries. Do you have
a belt, suspenders,...then a rocket pack type of client here?

We typically vent our AGM boxes with small louver vents top and bottom to
allow the batteries to ventilate for cooling purposes, not H2 concerns.

With Regards,

Daniel Young,
NABCEP Certified PV Installation ProfessionalTM: Cert #031508-90
NABCEP Certified Solar Heating InstallerTM: Cert #SH031409-13

-Original Message-
From: RE-wrenches [mailto:re-wrenches-boun...@lists.re-wrenches.org] On
Behalf Of Ray Walters
Sent: Tuesday, October 28, 2014 11:12 PM
To: RE-wrenches
Subject: Re: [RE-wrenches] Passive Battery Venting

That's why we usually have the batteries in a garage, basement, or out
building that is not open to the living space.
I've seen some cases of very well sealed and insulated enclosures allowing
batteries to over heat, and also build up a lot of acid damaged connections.
Boxes I've seen with more air space and less sealing don't get this build
up, but you're correct: they do occasionally allow H2S into the surrounding
area.

R.Ray Walters
CTO, Solarray, Inc
Nabcep Certified PV Installer,
Licensed Master Electrician
Solar Design Engineer
303 505-8760

On 10/28/2014 8:10 PM, Jerry Shafer wrote:

 We do what we can to seal the enclosure so if or when a battery fails
 and really gasses off the two vents on the same wall regardless of
 wind direction will vent the gas. If it is not sealed then the gas can
 travel through out the area this is not advised.



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Version: 2012.0.2247 / Virus Database: 4031/7973 - Release Date: 10/29/14

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Checked by AVG - www.avg.com
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[RE-wrenches] Passive Battery Venting

2014-10-28 Thread Drake

Hello Wrenches,

A client wants to use a passive battery venting method with a heat 
exchanger to the outside for his bank of Full River AGM batteries. 
Below is a link to one site that recommends this method. Has anyone 
used this method?


 http://www.bdbatteries.com/hydrogenventing.phphttp://www.bdbatteries.com/hydrogenventing.php 



My main concern for about the batteries is that they not get cold and 
lose capacity during the short days when storage is most needed.


He would also like to connect the terminals inside the box to a pass 
through jumper http://www.bdbatteries.com/lugs.php?id=269 and then 
run the cables, without conduit, to the inverter. As far as I know, 
conduit is always required on the battery cables even if fuses are 
used in the battery box. Has anything changed?


Thanks,

Drake

Drake Chamberlin
Athens Electric LLC
OH License 44810
CO License 3773
NABCEP Certified Solar PV
740-448-7328
http://athens-electric.com/http://athens-electric.com/


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Re: [RE-wrenches] Passive Battery Venting

2014-10-28 Thread Jerry Shafer
I have used hi low vents on the same exterior wall with no issues and we
have used the firewall through wall terminals there we a pvc box and
connect the pipe to that. Every part has a price and it all adds up
On Oct 28, 2014 12:54 PM, Drake drake.chamber...@redwoodalliance.org
wrote:

  Hello Wrenches,

 A client wants to use a passive battery venting method with a heat
 exchanger to the outside for his bank of Full River AGM batteries. Below is
 a link to one site that recommends this method. Has anyone used this
 method?

   http://www.bdbatteries.com/hydrogenventing.php

 My main concern for about the batteries is that they not get cold and lose
 capacity during the short days when storage is most needed.

 He would also like to connect the terminals inside the box to a pass
 through jumper http://www.bdbatteries.com/lugs.php?id=269 and then run
 the cables, without conduit, to the inverter. As far as I know, conduit is
 always required on the battery cables even if fuses are used in the battery
 box. Has anything changed?

 Thanks,

 Drake

 Drake Chamberlin





 *Athens Electric LLC OH License 44810 CO License 3773 NABCEP Certified
 Solar PV 740-448-7328 740-448-7328 *http://athens-electric.com/



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Re: [RE-wrenches] Passive Battery Venting

2014-10-28 Thread Ray Walters
That's an interesting idea, but all the failed designs they illustrate 
don't show the way we usually do it.  We don't even bother with an 
inlet, as most battery boxes have enough gap around the door to provide 
intake air, then the exhaust comes off the top with several feet of rise 
to prevent back drafting.  If its in any space that H2s may be a problem 
(living space), we always add a Zephyr Power vent which has a back draft 
preventer.  Even if the Zephyr fails, there will still be passive air 
flow up the pipe past the fan.

I see 4 problems with their setup:
1) Large Copper pipe is really expensive, and steel is hard to work with 
and fittings are expensive.
2) Metal pipe is not only thermally conductive, its also electrically 
conductive.  I try to avoid unnecessary conductors in the battery box.
3)  Metal pipe will corrode when exposed to H2S and battery acid. That's 
why we always use plastic.
4) Their suggested pipe size (1 outside pipe) are way too small to 
provide venting for any more than a couple of golf cart batteries.


Basically, heat exchanger = good idea, but their version = not.

As for the battery pass through connectors: they seem to be adding 
unnecessary connections, and would also prevent using conduit. I'd guess 
they're not UL listed, so that whole idea is also code compliant.  Duct 
seal will prevent the H2S from going up the conduit into the DC load center.


They're trying to seal the box too much; the only time you could 
actually have an explosive build up of H2S is if you sealed every gap on 
the battery box.  I think its easier and safer to keep the gaps, and if 
your venting fails, at least it won't blow up or over heat.


R.Ray Walters
CTO, Solarray, Inc
Nabcep Certified PV Installer,
Licensed Master Electrician
Solar Design Engineer
303 505-8760

On 10/28/2014 4:28 PM, Drake wrote:

Hello Wrenches,

A client wants to use a passive battery venting method with a heat 
exchanger to the outside for his bank of Full River AGM batteries. 
Below is a link to one site that recommends this method. Has anyone 
used this method?


http://www.bdbatteries.com/hydrogenventing.php 
http://www.bdbatteries.com/hydrogenventing.php


My main concern for about the batteries is that they not get cold and 
lose capacity during the short days when storage is most needed.


He would also like to connect the terminals inside the box to a pass 
through jumper http://www.bdbatteries.com/lugs.php?id=269 
http://www.bdbatteries.com/lugs.php?id=269 and then run the cables, 
without conduit, to the inverter. As far as I know, conduit is always 
required on the battery cables even if fuses are used in the battery 
box. Has anything changed?


Thanks,

Drake

Drake Chamberlin
/Athens Electric LLC
OH License 44810
CO License 3773
NABCEP Certified Solar PV
740-448-7328
/http://athens-electric.com/




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Re: [RE-wrenches] Passive Battery Venting

2014-10-28 Thread Jerry Shafer
We do what we can to seal the enclosure so if or when a battery fails and
really gasses off the two vents on the same wall regardless of wind
direction will vent the gas. If it is not sealed then the gas can travel
through out the area this is not advised.
On Oct 28, 2014 4:06 PM, Ray Walters r...@solarray.com wrote:

  That's an interesting idea, but all the failed designs they illustrate
 don't show the way we usually do it.  We don't even bother with an inlet,
 as most battery boxes have enough gap around the door to provide intake
 air, then the exhaust comes off the top with several feet of rise to
 prevent back drafting.  If its in any space that H2s may be a problem
 (living space), we always add a Zephyr Power vent which has a back draft
 preventer.  Even if the Zephyr fails, there will still be passive air flow
 up the pipe past the fan.
 I see 4 problems with their setup:
 1) Large Copper pipe is really expensive, and steel is hard to work with
 and fittings are expensive.
 2) Metal pipe is not only thermally conductive, its also electrically
 conductive.  I try to avoid unnecessary conductors in the battery box.
 3)  Metal pipe will corrode when exposed to H2S and battery acid.  That's
 why we always use plastic.
 4) Their suggested pipe size (1 outside pipe) are way too small to
 provide venting for any more than a couple of golf cart batteries.

 Basically, heat exchanger = good idea, but their version = not.

 As for the battery pass through connectors: they seem to be adding
 unnecessary connections, and would also prevent using conduit.  I'd guess
 they're not UL listed, so that whole idea is also code compliant.  Duct
 seal will prevent the H2S from going up the conduit into the DC load center.

 They're trying to seal the box too much; the only time you could actually
 have an explosive build up of H2S is if you sealed every gap on the battery
 box.  I think its easier and safer to keep the gaps, and if your venting
 fails, at least it won't blow up or over heat.

 R.Ray Walters
 CTO, Solarray, Inc
 Nabcep Certified PV Installer,
 Licensed Master Electrician
 Solar Design Engineer303 505-8760

 On 10/28/2014 4:28 PM, Drake wrote:

 Hello Wrenches,

 A client wants to use a passive battery venting method with a heat
 exchanger to the outside for his bank of Full River AGM batteries. Below is
 a link to one site that recommends this method. Has anyone used this
 method?

   http://www.bdbatteries.com/hydrogenventing.php

 My main concern for about the batteries is that they not get cold and lose
 capacity during the short days when storage is most needed.

 He would also like to connect the terminals inside the box to a pass
 through jumper http://www.bdbatteries.com/lugs.php?id=269 and then run
 the cables, without conduit, to the inverter. As far as I know, conduit is
 always required on the battery cables even if fuses are used in the battery
 box. Has anything changed?

 Thanks,

 Drake

 Drake Chamberlin





 *Athens Electric LLC OH License 44810 CO License 3773 NABCEP Certified
 Solar PV 740-448-7328 740-448-7328 *http://athens-electric.com/




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Re: [RE-wrenches] Passive Battery Venting

2014-10-28 Thread Jerry Shafer
I do agree steel and copper/brass is to expensive for the possible return.
On Oct 28, 2014 4:10 PM, Jerry Shafer jerrysgarag...@gmail.com wrote:

 We do what we can to seal the enclosure so if or when a battery fails and
 really gasses off the two vents on the same wall regardless of wind
 direction will vent the gas. If it is not sealed then the gas can travel
 through out the area this is not advised.
 On Oct 28, 2014 4:06 PM, Ray Walters r...@solarray.com wrote:

  That's an interesting idea, but all the failed designs they illustrate
 don't show the way we usually do it.  We don't even bother with an inlet,
 as most battery boxes have enough gap around the door to provide intake
 air, then the exhaust comes off the top with several feet of rise to
 prevent back drafting.  If its in any space that H2s may be a problem
 (living space), we always add a Zephyr Power vent which has a back draft
 preventer.  Even if the Zephyr fails, there will still be passive air flow
 up the pipe past the fan.
 I see 4 problems with their setup:
 1) Large Copper pipe is really expensive, and steel is hard to work with
 and fittings are expensive.
 2) Metal pipe is not only thermally conductive, its also electrically
 conductive.  I try to avoid unnecessary conductors in the battery box.
 3)  Metal pipe will corrode when exposed to H2S and battery acid.  That's
 why we always use plastic.
 4) Their suggested pipe size (1 outside pipe) are way too small to
 provide venting for any more than a couple of golf cart batteries.

 Basically, heat exchanger = good idea, but their version = not.

 As for the battery pass through connectors: they seem to be adding
 unnecessary connections, and would also prevent using conduit.  I'd guess
 they're not UL listed, so that whole idea is also code compliant.  Duct
 seal will prevent the H2S from going up the conduit into the DC load center.

 They're trying to seal the box too much; the only time you could actually
 have an explosive build up of H2S is if you sealed every gap on the battery
 box.  I think its easier and safer to keep the gaps, and if your venting
 fails, at least it won't blow up or over heat.

 R.Ray Walters
 CTO, Solarray, Inc
 Nabcep Certified PV Installer,
 Licensed Master Electrician
 Solar Design Engineer303 505-8760

 On 10/28/2014 4:28 PM, Drake wrote:

 Hello Wrenches,

 A client wants to use a passive battery venting method with a heat
 exchanger to the outside for his bank of Full River AGM batteries. Below is
 a link to one site that recommends this method. Has anyone used this
 method?

   http://www.bdbatteries.com/hydrogenventing.php

 My main concern for about the batteries is that they not get cold and
 lose capacity during the short days when storage is most needed.

 He would also like to connect the terminals inside the box to a pass
 through jumper http://www.bdbatteries.com/lugs.php?id=269 and then run
 the cables, without conduit, to the inverter. As far as I know, conduit is
 always required on the battery cables even if fuses are used in the battery
 box. Has anything changed?

 Thanks,

 Drake

 Drake Chamberlin





 *Athens Electric LLC OH License 44810 CO License 3773 NABCEP Certified
 Solar PV 740-448-7328 740-448-7328 *http://athens-electric.com/




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Re: [RE-wrenches] Passive Battery Venting

2014-10-28 Thread Ray Walters
That's why we usually have the batteries in a garage, basement, or out 
building that is not open to the living space.
I've seen some cases of very well sealed and insulated enclosures 
allowing batteries to over heat, and also build up a lot of acid damaged 
connections.
Boxes I've seen with more air space and less sealing don't get this 
build up, but you're correct: they do occasionally allow H2S into the 
surrounding area.


R.Ray Walters
CTO, Solarray, Inc
Nabcep Certified PV Installer,
Licensed Master Electrician
Solar Design Engineer
303 505-8760

On 10/28/2014 8:10 PM, Jerry Shafer wrote:


We do what we can to seal the enclosure so if or when a battery fails 
and really gasses off the two vents on the same wall regardless of 
wind direction will vent the gas. If it is not sealed then the gas can 
travel through out the area this is not advised.





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