Re: [RE-wrenches] Off-grid non-inverter battery charger recommendations?

2012-10-26 Thread Drake
Through a strange set of circumstances, I found a way to equalize 
batteries with an Iota charger.


My DLS 45 was borrowed on a couple of occasions.  I made the mistake 
of telling the borrowers how to adjust the voltage through the 
potentiometer.  Predictably, when I needed the unit, the pot had been 
ruined.  Calling Iota, they said there was no fix. The pot was 
soldered to the board.


The way the device works is that lowering the pot resistance 
increases the output voltage.  My solution was to cut the pot out of 
the circuit board and solder the leads together.  Now with the quick 
charge plug out, it holds at 15.2 to 15.4 volts.  The the quick 
charge plug in, it runs at around 15.7 volts.  I equalized a pair of 
T-105s yesterday without the quick charge plug.  It worked like a charm.


This is much more useful for my needs than the factory 
configuration.  My uses are emergency charges from generators, often 
in cold weather, and equalization charges.  The operation of removing 
the pot was tricky for me, but someone more used to working with 
electronic circuit boards might not find it too difficult.



At 01:27 PM 10/15/2012, you wrote:

Hi, Mechanix~

Bill Dorsett polled the group about recommended battery chargers for 
connection to a generator. Iota brand is the successor to Todd 
brand; I believe Iota bought the designs, tooling, etc. and these 
have appeal because of the relatively low cost per rated amp. They 
seem generator tolerant.


The Todd design is a constant voltage type charger, 
however--basically an AC to DC converter with a fixed voltage 
output. In my experience, the 75 amp Todd type charger will 
deliver 75 amps only for a relatively short time when first 
connected to a low battery. As the battery's voltage comes up that 
presents a sort of back pressure which slows the rate of charge. 
That's not so bad if one has utility power always on to drive the 
charger, but if an engine generator is running...


The inverter/chargers (with which we are all familiar) begin with a 
constant current part of the charge cycle--aka bulk charge. The 
charger is determined to sock the battery with the amperage we have 
requested in the setup; I think a pulse width modulation is going on 
where the charger hums up its voltage in order to keep the amps high 
even as the back pressure builds. When it's time for the absorption 
phase of the charge, the logic shifts to a constant voltage where 
the amps are gradually dialed lower in order to keep the battery at 
the target voltage so it can absorb. Ignoring the float phase 
which would come later, this overall charge regimen would be called 
CC/CV for constant current/constant voltage. The CV part of that 
is not much different from what a Todd style charger does; it's just 
that the Todd design does not precede that phase with a CC constant 
current phase.


Some free-standing battery chargers have a CC/CV algorithm but those 
seem to cost as much or more than a comparably rated 
inverter/charger. Check the Magnum mod-square multi's, Bill, such as 
their RD series. As others on this List have noted, just the charge 
function is pretty good and since the inverter circuit is not pure 
sine, that keeps the cost lower. Built in time delay before it loads 
up the generator is an added benefit.


Jolliness,

Mick Abraham, Proprietor
http://www.abrahamsolar.comwww.abrahamsolar.com

Voice: 970-731-4675
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Re: [RE-wrenches] Off-grid non-inverter battery charger recommendations?

2012-10-26 Thread larry
Hi Drake,Good find. We always adjust the Iota's for different types of batteries. Since this one is only used for back up purposes with a generator, you can leave the jumper in and always run at 15.7 volts. Once the voltage reaches that point, you will be +/-90% charged. This will not harm a flooded battery. If the converter is used long term with shore power, I would recommend that you install a resistor where you soldered the leads together to drop the voltage back to about 14.2vdc to preserve battery life. Also add a switch in parallel with the resistor and you will have the ability to select 14.2, 14.8 (jumper in) or 15.7 volts.Larry CrutcherStarlight Solar Power Systems


 Original Message 
Subject: Re: [RE-wrenches] Off-grid non-inverter battery charger
recommendations?
From: Drake drake.chamber...@redwoodalliance.org
Date: Fri, October 26, 2012 6:23 am
To: RE-wrenches re-wrenches@lists.re-wrenches.org

  Through a strange set of circumstances, I found a way to equalize batteries with an Iota charger.  My DLS 45 was borrowed on a couple of occasions. I made the mistake of telling the borrowers how to adjust the voltage through the potentiometer. Predictably, when I needed the unit, the pot had been ruined. Calling Iota, they said there was no fix. The pot was soldered to the board.  The way the device works is that lowering the pot resistance increases the output voltage. My solution was to cut the pot out of the circuit board and solder the leads together. Now with the quick charge plug out, it holds at 15.2 to 15.4 volts. The the quick charge plug in, it runs at around 15.7 volts. I equalized a pair of T-105s yesterday without the quick charge plug. It worked like a charm. This is much more useful for my needs than the factory configuration. My uses are emergency charges from generators, often in cold weather, and equalization charges. The operation of removing the pot was tricky for me, but someone more used to working with electronic circuit boards might not find it too difficult.   At 01:27 PM 10/15/2012, you wrote: Hi, Mechanix~ Bill Dorsett polled the group about recommended battery chargers for connection to a generator. Iota brand is the successor to Todd brand; I believe Iota bought the designs, tooling, etc. and these have appeal because of the relatively low cost per rated amp. They seem generator tolerant. The Todd design is a "constant voltage" type charger, however--basically an AC to DC converter with a fixed voltage output. In my experience, the "75 amp" Todd type charger will deliver 75 amps only for a relatively short time when first connected to a low battery. As the battery's voltage comes up that presents a sort of "back pressure" which slows the rate of charge. That's not so bad if one has utility power always on to drive the charger, but if an engine generator is running... The inverter/chargers (with which we are all familiar) begin with a "constant current" part of the charge cycle--aka bulk charge. The charger is determined to sock the battery with the amperage we have requested in the setup; I think a pulse width modulation is going on where the charger hums up its voltage in order to keep the amps high even as the back pressure builds. When it's time for the absorption phase of the charge, the logic shifts to a "constant voltage" where the amps are gradually dialed lower in order to keep the battery at the target voltage so it can "absorb". Ignoring the float phase which would come later, this overall charge regimen would be called CC/CV for "constant current/constant voltage". The CV part of that is not much different from what a Todd style charger does; it's just that the Todd design does not precede that phase with a CC "constant current" phase.  Some free-standing battery chargers have a CC/CV algorithm but those seem to cost as much or more than a comparably rated inverter/charger. Check the Magnum mod-square multi's, Bill, such as their RD series. As others on this List have noted, just the charge function is pretty good and since the inverter circuit is not pure sine, that keeps the cost lower. Built in time delay before it loads up the generator is an added benefit.  Jolliness, Mick Abraham, Proprietor www.abrahamsolar.com Voice: 970-731-4675 ___ List sponsored by Home Power magazine List Address: RE-wrenches@lists.re-wrenches.org Options  settings:  http://lists.re-wrenches.org/options.cgi/re-wrenches-re-wrenches.org  List-Archive:  http://lists.re-wrenches.org/pipermail/re-wrenches-re-wrenches.org  List rules  etiquette:  www.re-wrenches.org/etiquette.htm Check out participant bios:  www.members.re-wrenches.org  ___
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Re: [RE-wrenches] Off-grid non-inverter battery charger recommendations?

2012-10-15 Thread Aaron Mandelkorn
Check out Iota.

Aaron Mandelkorn
NABCEP Certified PV Installer
Renewable Energy Outfitters
Box 65 Salida, CO. 81201
(970)596-3744
reoso...@gmail.com
www.reosolar.com















On Oct 15, 2012, at 9:14 AM, William Dorsett wrote:

 What brand recommendations do the group have for an battery charger to be 
 plugged into a genset? Used to be Todd but at some point they lost favor. 
 Thanks all.
  
 Bill Dorsett
 Sunwrights
 1715 Leavenworth
 Manhattan, KS
 785/539-1956 Home/Office
  
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Re: [RE-wrenches] Off-grid non-inverter battery charger recommendations?

2012-10-15 Thread jay peltz
You might also check

Power Source

Jay

Peltz power

Sent from my iPad

On Oct 15, 2012, at 8:32 AM, Dan Fink danbo...@gmail.com wrote:

 We have had great luck with Iota. More reasonably priced than Xantrex, too, 
 but not as many flashy lights. They also work great as 12VDC power supplies 
 for ham radio shacks, etc.
 
 
 -- 
 Dan Fink,
 Executive Director;
 Otherpower
 Buckville Energy Consulting
 Buckville Publications LLC
 NABCEP / IREC accredited Continuing Education Providers
 970.672.4342 (voicemail)
 
 
 On Mon, Oct 15, 2012 at 9:14 AM, William Dorsett wmdors...@sbcglobal.net 
 wrote:
 What brand recommendations do the group have for an battery charger to be 
 plugged into a genset? Used to be Todd but at some point they lost favor. 
 Thanks all.
 
  
 
 Bill Dorsett
 
 Sunwrights
 
 1715 Leavenworth
 
 Manhattan, KS
 
 785/539-1956 Home/Office
 
  
 
 
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Re: [RE-wrenches] Off-grid non-inverter battery charger recommendations?

2012-10-15 Thread William Dorsett
Thanks Aaron, but I need one that goes to 15.5 or 16V for equalizing the
bank. Just got this back from Iota:

 

Iota does not make any chargers that go to 15 volts output for equalizing.

 

Thank you

Iota Engineering

 

Xantrex TruCharge 20 at least has an equalize setting, though I don't know
how adjustable it is.

 

Bill Dorsett

Sunwrights

Manhattan, KS

From: re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of Aaron
Mandelkorn
Sent: Monday, October 15, 2012 10:24 AM
To: RE-wrenches
Subject: Re: [RE-wrenches] Off-grid non-inverter battery charger
recommendations?

 

Check out Iota.

 

Aaron Mandelkorn

NABCEP Certified PV Installer

Renewable Energy Outfitters

Box 65 Salida, CO. 81201

(970)596-3744

reoso...@gmail.com

www.reosolar.com

 

 

 

 

 

 

 

 

 

 

 

 





 

On Oct 15, 2012, at 9:14 AM, William Dorsett wrote:





What brand recommendations do the group have for an battery charger to be
plugged into a genset? Used to be Todd but at some point they lost favor.
Thanks all.

 

Bill Dorsett

Sunwrights

1715 Leavenworth

Manhattan, KS

785/539-1956 Home/Office

 

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Re: [RE-wrenches] Off-grid non-inverter battery charger recommendations?

2012-10-15 Thread Dave Palumbo
There is a potentiometer on the board of the IOTA chargers that used to be
assessable through a hole in the cover. I adjusted a new one two weeks ago
and had to open it up to get at the pot. Adjusts up 15.6VDC with plug in and
14.8 with the jumper plug out.  Some of the older models would adjust up to
16.5V and the new ones may as well, I did not need that value with the last
charger.

 

These are very simple units that could be considered a fire hazard in the
wrong place/hands. I use for the lowest of the low budgets that are way, way
off-grid and always explain the caveat to not have flammable things anywhere
close to it. I had a couple of Todds spark off a number of years ago. Caused
some excitement.

-Dave

 

David Palumbo

Independent Power LLC 

462 Solar Way Drive

Hyde Park, VT 05655

www.independentpowerllc.com 

NABCEP Certified PV Installer

Vermont Solar Partner

24 Years Experience, (802) 888-7194 

 

 

 

From: re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of William
Dorsett
Sent: Monday, October 15, 2012 2:27 PM
To: 'RE-wrenches'
Subject: Re: [RE-wrenches] Off-grid non-inverter battery charger
recommendations?

 

Thanks Aaron, but I need one that goes to 15.5 or 16V for equalizing the
bank. Just got this back from Iota:

 

Iota does not make any chargers that go to 15 volts output for equalizing.

 

Thank you

Iota Engineering

 

Xantrex TruCharge 20 at least has an equalize setting, though I don't know
how adjustable it is.

 

Bill Dorsett

Sunwrights

Manhattan, KS

From: re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of Aaron
Mandelkorn
Sent: Monday, October 15, 2012 10:24 AM
To: RE-wrenches
Subject: Re: [RE-wrenches] Off-grid non-inverter battery charger
recommendations?

 

Check out Iota.

 

Aaron Mandelkorn

NABCEP Certified PV Installer

Renewable Energy Outfitters

Box 65 Salida, CO. 81201

(970)596-3744

reoso...@gmail.com

www.reosolar.com

 

 

 

 

 

 

 

 

 

 

 

 

 

 

On Oct 15, 2012, at 9:14 AM, William Dorsett wrote:

 

What brand recommendations do the group have for an battery charger to be
plugged into a genset? Used to be Todd but at some point they lost favor.
Thanks all.

 

Bill Dorsett

Sunwrights

1715 Leavenworth

Manhattan, KS

785/539-1956 Home/Office

 

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Re: [RE-wrenches] Off-grid non-inverter battery charger recommendations?

2012-10-15 Thread boB


How about an off grid inverter/charger that most
off-griders would normally have ??  Almost
any of the typical off grid I/C would do a much
better job at charging.   I would think that any
el-cheap-o 12V inverter would balk at seeing much
over 15V anyway.


boB




On 10/15/2012 11:27 AM, William Dorsett wrote:


Thanks Aaron, but I need one that goes to 15.5 or 16V for equalizing 
the bank. Just got this back from Iota:


Iota does not make any chargers that go to 15 volts output for 
equalizing.


Thank you

Iota Engineering

Xantrex TruCharge 20 at least has an equalize setting, though I don't 
know how adjustable it is.


Bill Dorsett

Sunwrights

Manhattan, KS

*From:*re-wrenches-boun...@lists.re-wrenches.org 
[mailto:re-wrenches-boun...@lists.re-wrenches.org] *On Behalf Of 
*Aaron Mandelkorn

*Sent:* Monday, October 15, 2012 10:24 AM
*To:* RE-wrenches
*Subject:* Re: [RE-wrenches] Off-grid non-inverter battery charger 
recommendations?


Check out Iota.

Aaron Mandelkorn

NABCEP Certified PV Installer

Renewable Energy Outfitters

Box 65 Salida, CO. 81201

(970)596-3744

reoso...@gmail.com mailto:reoso...@gmail.com

www.reosolar.com http://www.reosolar.com



On Oct 15, 2012, at 9:14 AM, William Dorsett wrote:



What brand recommendations do the group have for an battery charger to 
be plugged into a genset? Used to be Todd but at some point they lost 
favor. Thanks all.


Bill Dorsett

Sunwrights

1715 Leavenworth

Manhattan, KS

785/539-1956 Home/Office

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Re: [RE-wrenches] Off-grid non-inverter battery charger recommendations?

2012-10-15 Thread Bill Brooks
boB,

 

The limit of 80-volts was to make an exception for single module devices
like micro-inverters and for 48-volt battery systems and smaller. A change
controller operating above 80V would be required to have an AFCI whether on
or off grid if the array is mounted on a building.

 

Bill.

 

From: re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of boB
Sent: Monday, October 15, 2012 11:50 AM
To: RE-wrenches
Subject: Re: [RE-wrenches] Off-grid non-inverter battery charger
recommendations?

 


How about an off grid inverter/charger that most
off-griders would normally have ??  Almost
any of the typical off grid I/C would do a much
better job at charging.   I would think that any
el-cheap-o 12V inverter would balk at seeing much
over 15V anyway.


boB




On 10/15/2012 11:27 AM, William Dorsett wrote:

Thanks Aaron, but I need one that goes to 15.5 or 16V for equalizing the
bank. Just got this back from Iota:

 

Iota does not make any chargers that go to 15 volts output for equalizing.

 

Thank you

Iota Engineering

 

Xantrex TruCharge 20 at least has an equalize setting, though I don't know
how adjustable it is.

 

Bill Dorsett

Sunwrights

Manhattan, KS

From: re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of Aaron
Mandelkorn
Sent: Monday, October 15, 2012 10:24 AM
To: RE-wrenches
Subject: Re: [RE-wrenches] Off-grid non-inverter battery charger
recommendations?

 

Check out Iota.

 

Aaron Mandelkorn

NABCEP Certified PV Installer

Renewable Energy Outfitters

Box 65 Salida, CO. 81201

(970)596-3744

reoso...@gmail.com

www.reosolar.com

 

 

 

 

 

 

 

 

 

 

 

 






 

On Oct 15, 2012, at 9:14 AM, William Dorsett wrote:






What brand recommendations do the group have for an battery charger to be
plugged into a genset? Used to be Todd but at some point they lost favor.
Thanks all.

 

Bill Dorsett

Sunwrights

1715 Leavenworth

Manhattan, KS

785/539-1956 Home/Office

 

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Re: [RE-wrenches] Off-grid non-inverter battery charger recommendations?

2012-10-15 Thread Larry Crutcher, Starlight Solar Power Systems
Hi MIck, 

I often see your explanation for absorption charge phase. Consider this: While 
charging, current is applied without voltage regulation (CC). At the charge set 
point, PWM control (CV) takes place to regulate voltage. There is no control 
over current as the battery internal resistance dictates this. For example, if 
you have a pure DC source at a constant voltage attached to a battery, once the 
battery reaches that voltage, charge current will naturally start to decrease. 

I find it interesting that many people, including some manufacturers, believe a 
PV charge controller or AC battery charger is adjusting or tapering the current 
supplied to a battery when it is the other way around.

Larry Crutcher
Starlight Solar Power Systems
(928) 342-9103



On Oct 15, 2012, at 10:27 AM, Mick Abraham wrote:

Hi, Mechanix~

Bill Dorsett polled the group about recommended battery chargers for connection 
to a generator. Iota brand is the successor to Todd brand; I believe Iota 
bought the designs, tooling, etc. and these have appeal because of the 
relatively low cost per rated amp. They seem generator tolerant.

The Todd design is a constant voltage type charger, however--basically an AC 
to DC converter with a fixed voltage output. In my experience, the 75 amp 
Todd type charger will deliver 75 amps only for a relatively short time when 
first connected to a low battery. As the battery's voltage comes up that 
presents a sort of back pressure which slows the rate of charge. That's not 
so bad if one has utility power always on to drive the charger, but if an 
engine generator is running...

The inverter/chargers (with which we are all familiar) begin with a constant 
current part of the charge cycle--aka bulk charge. The charger is determined 
to sock the battery with the amperage we have requested in the setup; I think a 
pulse width modulation is going on where the charger hums up its voltage in 
order to keep the amps high even as the back pressure builds. When it's time 
for the absorption phase of the charge, the logic shifts to a constant 
voltage where the amps are gradually dialed lower in order to keep the battery 
at the target voltage so it can absorb. Ignoring the float phase which would 
come later, this overall charge regimen would be called CC/CV for constant 
current/constant voltage. The CV part of that is not much different from what 
a Todd style charger does; it's just that the Todd design does not precede that 
phase with a CC constant current phase. 

Some free-standing battery chargers have a CC/CV algorithm but those seem to 
cost as much or more than a comparably rated inverter/charger. Check the Magnum 
mod-square multi's, Bill, such as their RD series. As others on this List have 
noted, just the charge function is pretty good and since the inverter circuit 
is not pure sine, that keeps the cost lower. Built in time delay before it 
loads up the generator is an added benefit. 

Jolliness,

Mick Abraham, Proprietor
www.abrahamsolar.com

Voice: 970-731-4675
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Re: [RE-wrenches] Off-grid non-inverter battery charger recommendations?

2012-10-15 Thread William Dorsett
Good answer, Mick. I've got an old Trace DR 1512 with charger, and these
people have a very small inverter plugged into a wall outlet (old cigar plug
wall outlets were max'd at 60watts). So they don't do much with it but might
want some ability to run AC loads. I'd sell it to them cheap and they might
be able to equalize the batteries. Need to check the max voltage output. As
always great input, thanks for all your thoughts.

 

Bill Dorsett

Sunwrights

Manhattan, KS

 

From: re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of Mick Abraham
Sent: Monday, October 15, 2012 12:27 PM
To: RE-wrenches
Subject: [RE-wrenches] Off-grid non-inverter battery charger
recommendations?

 

Hi, Mechanix~

Bill Dorsett polled the group about recommended battery chargers for
connection to a generator. Iota brand is the successor to Todd brand; I
believe Iota bought the designs, tooling, etc. and these have appeal because
of the relatively low cost per rated amp. They seem generator tolerant.

The Todd design is a constant voltage type charger, however--basically an
AC to DC converter with a fixed voltage output. In my experience, the 75
amp Todd type charger will deliver 75 amps only for a relatively short time
when first connected to a low battery. As the battery's voltage comes up
that presents a sort of back pressure which slows the rate of charge.
That's not so bad if one has utility power always on to drive the charger,
but if an engine generator is running...

The inverter/chargers (with which we are all familiar) begin with a
constant current part of the charge cycle--aka bulk charge. The charger is
determined to sock the battery with the amperage we have requested in the
setup; I think a pulse width modulation is going on where the charger hums
up its voltage in order to keep the amps high even as the back pressure
builds. When it's time for the absorption phase of the charge, the logic
shifts to a constant voltage where the amps are gradually dialed lower in
order to keep the battery at the target voltage so it can absorb. Ignoring
the float phase which would come later, this overall charge regimen would be
called CC/CV for constant current/constant voltage. The CV part of that is
not much different from what a Todd style charger does; it's just that the
Todd design does not precede that phase with a CC constant current phase. 

Some free-standing battery chargers have a CC/CV algorithm but those seem to
cost as much or more than a comparably rated inverter/charger. Check the
Magnum mod-square multi's, Bill, such as their RD series. As others on this
List have noted, just the charge function is pretty good and since the
inverter circuit is not pure sine, that keeps the cost lower. Built in time
delay before it loads up the generator is an added benefit. 

Jolliness,

Mick Abraham, Proprietor
www.abrahamsolar.com

Voice: 970-731-4675

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