[Repeater-Builder] Re: battery

2009-12-03 Thread paul_k6eh
Just my opinion / experience : Optima Batteries as back up power source.

I had purchased 5 new yellow top Optima batteries (deep cycle) for my home ham 
shack backup power system (thinking I was doing the smart thing). They were 
quite expensive. I've always believed 'you get what you pay for'. Honestly, I 
wish I would have never purchased them. They Suck! I previously had a single AC 
DELCO deep cycle family 27 sized battery prior, and it worked better under load 
then all 5 of these Optimas tied together. The Optimas I had purchased were all 
fresh (with a date code within the last month or two at the time). I ran these 
batteries on the same load as I had on the AC DELCO deep cycle battery, but the 
voltage on these yellow tops sinks faster than I can sneeze under any real load 
(yes, I'm exaggerating). Maybe the other ham is correct in stating that the Red 
Top starting battery is a better choice for this application.

Sometime later, while at a customers, I saw that they were using yellow topped 
Optimas inside of their black and white patrol fleet. Curious, I asked one of 
the mechanics from their maintenance garage how they liked them. He shook his 
head and stated that he didn't like them at all, but they are sealed, small, so 
that's just what we have to use when place batteries inside the vehicles. I 
then shared with him my experience, and he just kept nodding his head in 
agreement.

I use to operate my HF station at 100W on the AC DELCO, and now with these five 
Optima yellow tops, I had to turn my HF stations output power down to 40 watts 
in order to sustain a QSO.

 I currently use and am very happy with four 6V 210AH AGM batteries. I just had 
to shoot this e-mail out before someone else made the same mistake I did, and a 
very expensive one at that. I would only use the yellow tops in an application 
where your running a base VHF/UHF radio at 5-10W.

I have also since installed two 6V 210AH AGM batteries on an open UHF repeater 
that I am trustee of.

And if your using old hand me down batteries on your repeaters / home stations, 
you get what you pay for. A friend of mine had me attach two (100lb) each deep 
cycle commercial batteries on his repeater up at one hill top site. Well after 
attaching them (with nice heavy gauge wire, all connections soldered), I pulled 
the AC plug to see how they'd handle the repeater. The batteries dropped down 
to 10 volts and the repeater started convulsing just 45 seconds into a solid 
key down of the transmitter. Also to mention is that these batteries had just 
been fully charged.

In the past, I have also been handed 'hand me down batteries' (of different 
makes and models pulled from use). Some would only last two months before 
losing a cell and becoming useless. A friend of mine made a comment once about 
Optima batteries (which I have not verified) is that when an Optima is 
depleted, and re-charged, it will never fully recover. One must never let 
Optima batteries get below a specific voltage.

So all in all, if you really want your equipment to actually work when all else 
fails . . . .
Don't chance it, buy new, and choose wisely.
Sure it will be expensive, but your buying a piece of mind. How much is that 
worth to you?

As another note . . . 
Please do not tie a back-up battery directly across the main output terminals 
of a power supply (which provides no current limiting to the battery while 
re-charging). I have found this actually done at a hill top site. What had 
happened was that AC power to a repeater had been off for three days or so. The 
repeater was running exclusively off the battery for 3 days and finally 
depleted it. Well, when AC power was restored, the battery started pulling an 
enormous amount of amperes from the power supply (since it was now depleted). I 
was there at the time the AC was restored, and within a matter of a minute of 
the power being restored, I smelled something burning. After sniffing out it's 
point of origin in the room, I found that the power supply tied to the battery 
was too hot to touch, and that the wires connecting it to the battery were just 
about melting the insulation off. What a fire hazard. I disconnected that 
battery right then and there and notified the owner of the repeater. So please 
don't burn down our repeater sites. It's hard enough trying to get into 
commercial sites as it is. Many radio sites will never again accept an Amateur 
Radio station due to previous experiences with hams. Please don't add to that. 

Have Fun !


Paul Metzger - K6EH
DVARA





RE: [Repeater-Builder] Re: battery

2009-12-03 Thread Michael Ryan
 on the AC DELCO, and now with these
five Optima yellow tops, I had to turn my HF stations output power down to
40 watts in order to sustain a QSO.

I currently use and am very happy with four 6V 210AH AGM batteries. I just
had to shoot this e-mail out before someone else made the same mistake I
did, and a very expensive one at that. I would only use the yellow tops in
an application where your running a base VHF/UHF radio at 5-10W.

I have also since installed two 6V 210AH AGM batteries on an open UHF
repeater that I am trustee of.

And if your using old hand me down batteries on your repeaters / home
stations, you get what you pay for. A friend of mine had me attach two
(100lb) each deep cycle commercial batteries on his repeater up at one hill
top site. Well after attaching them (with nice heavy gauge wire, all
connections soldered), I pulled the AC plug to see how they'd handle the
repeater. The batteries dropped down to 10 volts and the repeater started
convulsing just 45 seconds into a solid key down of the transmitter. Also to
mention is that these batteries had just been fully charged.

In the past, I have also been handed 'hand me down batteries' (of different
makes and models pulled from use). Some would only last two months before
losing a cell and becoming useless. A friend of mine made a comment once
about Optima batteries (which I have not verified) is that when an Optima is
depleted, and re-charged, it will never fully recover. One must never let
Optima batteries get below a specific voltage.

So all in all, if you really want your equipment to actually work when all
else fails . . . .
Don't chance it, buy new, and choose wisely.
Sure it will be expensive, but your buying a piece of mind. How much is that
worth to you?

As another note . . . 
Please do not tie a back-up battery directly across the main output
terminals of a power supply (which provides no current limiting to the
battery while re-charging). I have found this actually done at a hill top
site. What had happened was that AC power to a repeater had been off for
three days or so. The repeater was running exclusively off the battery for 3
days and finally depleted it. Well, when AC power was restored, the battery
started pulling an enormous amount of amperes from the power supply (since
it was now depleted). I was there at the time the AC was restored, and
within a matter of a minute of the power being restored, I smelled something
burning. After sniffing out it's point of origin in the room, I found that
the power supply tied to the battery was too hot to touch, and that the
wires connecting it to the battery were just about melting the insulation
off. What a fire hazard. I disconnected that battery right then and there
and notified the owner of the repeater. So please don't burn down our
repeater sites. It's hard enough trying to get into commercial sites as it
is. Many radio sites will never again accept an Amateur Radio station due to
previous experiences with hams. Please don't add to that. 

Have Fun !

Paul Metzger - K6EH
DVARA





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[Repeater-Builder] Zetron Gurus?

2009-12-03 Thread Cort Buffington
Zetron Gurus:

Does anyone out there know if the difference between a Model 38 and a Model 38A 
is software only, or was there a hardware change (beyond EPROM, RAM -- stuff 
involving the software) also?

73 DE N0MJS

--
Cort Buffington
H: +1-785-838-3034
M: +1-785-865-7206






RE: [Repeater-Builder] Re: battery

2009-12-03 Thread Gary Schafer
Paul has some good points about batteries.

Here are a few more: 
A so called marine deep cycle/starting battery is nothing more than a little
heavier starting battery.
A true deep cycle battery has much larger plates than a starting battery. 

A starting battery has thinner plates which allows it to release energy
faster than batteries with thick plates. The thin plate batteries can
release very high currents in a short time but too much and it will warp the
plates.

A true deep cycle battery with heavy plates can not supply current as fast
as a regular battery but it can be discharged to a lower point without harm.

A regular starting battery should not be discharged below around 80% and
should be immediately recharged after the draw down.

A deep cycle battery should not be discharged below 50% and should be
immediately recharged after use.

Every discharge will shorten the life a battery. Leaving it in the
discharged state for a few days is sure death of the battery.

Proper charging of batteries needs to be controlled. Too much charging
current will warp the plates just like too much discharge current and ruin
the battery. 
Batteries need to be overcharged a little so that there is some gassing or
they will never reach full charge. 

Batteries also need to be floated at the proper voltage to maintain their
life. 13.6 volts is about right for most deep cycle batteries and some
regular automotive types. It depends on the material used in the plates. In
most cases 13.8 float voltage will kill these batteries over time. 
A tenth of a volt or so is critical with the float voltage. AGM batteries
require a different float voltage. Ask the manufacturer what it should be.

A battery that is designed to be floated at 13.6 volts will never reach full
charge at 13.6 volts after a discharge. It will take at least 14 volts to
charge it properly with current limiting.

There are a lot of old 13.8 volt chargers out there that have been around
for years. These were used a lot on boats. They were big heavy beasts that
could supply lots of current when needed. Most were the fero-resonant
regulated type. 13.8 was a compromise between charge and float voltage. They
are responsible for more battery sales than any other cause. 13.8 will not
fully charge the battery but at the same time it will allow it to gas and
boil off the water over time which exposes the plates and kills the battery.
If the batteries were floated at 13.6 they would last a long time but will
not fully charge at this voltage unless they were first charged at a higher
voltage.

Just because you have a 140 AH battery doesn't mean that you can draw that
much power from it in an hour. That is usually a 10 or 20 hour ratting. That
means that you could draw 14 amp from it for 10 hours. Then it would be
dead. Since you don't want to go below 50% for a deep cycle battery that
means that it would only last around 5 hours.
Note that a 10 hour verses a 20 hour curve is different. You can't just half
or double one to get the other. They are not linear.

The 10.5 volt rate for a dead battery is with no load. A starting battery
will drop down to 7 or 8 volts sometimes under starter load. It all depends
upon the internal resistance of the battery. As they get old the internal
resistance goes up as the plates become sulfated and they are not able to
supply as much current without a large voltage drop.

Think of it this way: If you need large amounts of current for a short time
then a regular starting battery is best. If you need moderate amounts of
current for a long time then a deep cycle battery is what to use.

Find out what the recommended discharge rate is for the batteries that you
are going to use for backup and match that against the current draw of your
equipment. You can't just arbitrarily throw batteries in and expect good
results.

AGM batteries are not all they are cracked up to be. They are really just a
regular flooded cell type battery but with a gel rather than liquid
electrolyte. They have matting to hold the gel to the plates. Some may have
a different plate material makeup. The big advantage is the no vent
requirement.

The best bang for the buck in deep cycle batteries are gulf cart batteries.
Usually they come as 6 volt batteries. They are very tough, can withstand
lots of vibration and abuse. Very good life if properly managed.

You do need to vent liquid filled batteries to outside air. On boats when
the batteries are mounted in the engine compartment they have natural
venting from engine air vents. You don't want them in a sealed box.
Placing these type batteries in an equipment cabinet may be fine for a long
time as long as they are just being floated. But when the equipment goes
down and a heavy draw is place on the batteries they will gas. Also during
charging they will gas, sometimes heavily. If there is not much air movement
for the gas to escape the cabinet an arc from a relay can set it off.
Same reason that you always want to turn off a 

[Repeater-Builder] Happy with Red Tops.

2009-12-03 Thread Facility 406 DM09
In 1999, after some research and finding that most small fleet vehicles in
Alaska use the Optima red top, I bought one.  Temperatures vary from -22 to
+123 here, so I figured I'd have better luck with a battery which decline
ratings in a year excede the capabilities of a typical starting battery
within a month of little use.  It lasted nine years for starting the truck
and running a 100W HF rig daily, a lot of it while the engine is off.  At
roughly the nine-year point, the voltage would drop to around 10, causing my
rig to reset when starting the truck.  I bought a blue top to replace it, no
problems yet.

I now have a new truck.  I bought a left-side factory battery tray for a
Diesel model and will run two Optima red-tops just for starting.  The engine
in this truck is nearly triple the size of the old one and the battery is
almost 40% smaller, go figure.  It really grunts trying to start in the
single digits.

For the radio equipment, I will have a third Optima red top in a steel box
under the body of the truck.

As for red, blue, yellow, tops, check the capacity and ratings, they are
almost identical under all conditions, as per the Optima website.

Kurt



[Repeater-Builder] Re: Zetron Gurus?

2009-12-03 Thread motarolla_doctor
Yes there were firmware and hardware circuit modifications and these are 
documented in the manuals.

--- In Repeater-Builder@yahoogroups.com, Cort Buffington c...@... wrote:

 Zetron Gurus:
 
 Does anyone out there know if the difference between a Model 38 and a Model 
 38A is software only, or was there a hardware change (beyond EPROM, RAM -- 
 stuff involving the software) also?
 
 73 DE N0MJS
 
 --
 Cort Buffington
 H: +1-785-838-3034
 M: +1-785-865-7206