[Repeater-Builder] Re: Hamtronics PLL exciter

2006-01-30 Thread skipp025

Was the original final transistor heat sink only anchored 
to the transistor case by a pressure fit?  

Did you try to firmly anchor the original heat sink with 
some type of insulated mounting hardware?  

skipp 

 Bryan Fields [EMAIL PROTECTED] wrote:

 As we have had many issues with our 220 PLL exciter with
microphonics and 
 other noise, most of this was traced down to the final amp stage. 
This stage 
 uses a Phillips to-38 style transistor which has the collector
commen to the 
 case, and Hamtronics puts a big heatsink on the case!  Needless to
say this 
 creates a bunch of noise on the final signal due to RF being on the
heatsink.  
 We have been able to get about 3.0W out of it  starting out ice
cold, but 
 after it heats up, it goes as low as 900mW.
 
 I replaced it with a NTE341 (MRF237 equiv), which has the emitter
commen to 
 the case and is designed to have the case soldered to the ground
plane of the 
 board for heatsinking.  To make it fit it needs to be mounted
backwards so 
 i had to drill a hole for the base pin to go through an remove the
green 
 solder mask on the ground plane.  I did not do any math on the
circuits so my 
 matching is probably not optimal, the only thing done was to change
out the 
 input and out put matching cap's with variable units that we had on
hand. 
 
 After this was done, I was able to get 2.30W out (@13.8V)of the
exciter with 
 no drop off due to heat, and 95% of all microphonics were eliminated!
 
 The output was checked after 1 hour and it was still at 2.28 watts
output, so 
 it looks like it was a success.
 
 I would think we could get more output if the matching networks were
redone, 
 but I did not feel like screwing with the coils for the backup repeater.
 I may do that in the future, and also try the real Motorola mrf237
in the 
 circuit and see how it compairs to the NTE part.
 
 -- 
 Bryan Fields, KB9MCI
 
  22:58:17 up 15 min,  1 user,  load average: 1.31, 0.93, 0.73
  
 You will be surprised by a loud noise.









 
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[Repeater-Builder] Re: Hamtronics PLL exciter

2006-01-30 Thread Dave VanHorn
--- In Repeater-Builder@yahoogroups.com, skipp025 [EMAIL PROTECTED] 
wrote:

 
 Was the original final transistor heat sink only anchored 
 to the transistor case by a pressure fit?  
 
 Did you try to firmly anchor the original heat sink with 
 some type of insulated mounting hardware?  

You'd still get significant capacitive coupling to the heat sink. 
The emitter-case transistor is a much better solution. 








 
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[Repeater-Builder] Re: Hamtronics PLL exciter

2006-01-30 Thread skipp025
Well, yes and no... you are right to think along 
the lines of the isolated or emitter-case (the 
emitter lead grounded) transistor being a better 
solution. 

One could use a Delrin, Teflon, G4 or G10 material 
to firmly secure the original heat sink. The added 
capacitance should be minimal if you were carefull. 

Also note the original transistor had more output, 
so one would have to also take that into consideration. 

There's always a better mouse trap... 

cheers, 
skipp 


 Dave VanHorn [EMAIL PROTECTED] wrote:
 You'd still get significant capacitive coupling 
 to the heat sink. The emitter-case transistor 
 is a much better solution.


  skipp025 [EMAIL PROTECTED]  wrote:
  Was the original final transistor heat sink only 
  anchored  to the transistor case by a pressure fit?  
  
  Did you try to firmly anchor the original heat sink  
  with some type of insulated mounting hardware?  








 
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Re: [Repeater-Builder] Re: Hamtronics PLL exciter

2006-01-30 Thread Bryan Fields
On Monday 30 January 2006 04:21 pm, skipp025 wrote:
 Also note the original transistor had more output,
 so one would have to also take that into consideration
No, it would drop off to just under a watt after 10 min.  The replacement does 
2.3 watts after 1 one hour, so it's got more output as far as I see.
-- 
Bryan Fields, KB9MCI

 17:38:52 up 44 min,  2 users,  load average: 0.36, 0.43, 0.36
 
When you live in a sick society, just about everything you do is wrong.




 
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