Re: RE: [Repeater-Builder] Re: antenna mounting hardware

2008-07-13 Thread Ron Wright
Eric,

Thanks for the tip on the supplier.  I would prefer the galvanized and fixed 
hardware for this, but might consider the all-threaded stock.  Probably half 
dozen/six of the other.

73, ron, n9ee/r



From: Eric Lemmon [EMAIL PROTECTED]
Date: 2008/07/13 Sun PM 12:56:00 EDT
To: Repeater-Builder@yahoogroups.com
Subject: RE: [Repeater-Builder] Re: antenna mounting hardware


Al and Ron,

I would prefer to use stainless steel threaded rod. washers, and nuts for
this application.  Such materials are readily available from McMaster-Carr
and other industrial suppliers.  For example, a six-foot length of 5/8-11
all-thread made of 316 stainless steel costs about $82, and shorter lengths
are available.  McMaster-Carr also sells both round-end and square-end
stainless-steel U-bolts.  You won't find this stuff at your local hardware
store.  More info here:
www.mcmaster.com

73, Eric Lemmon WB6FLY
 

-Original Message-
From: Repeater-Builder@yahoogroups.com
[mailto:[EMAIL PROTECTED] On Behalf Of Al Wolfe
Sent: Saturday, July 12, 2008 10:59 PM
To: Repeater-Builder@yahoogroups.com
Subject: [Repeater-Builder] Re: antenna mounting hardware

Ron,
I've often used All-Thread for U bolts and V bolts, you know, the 
continuously threaded rod often found at the local hardware store. The 
all-thread is easily wrapped around a piece of pipe or angle by putting one 
end into a vise and inserting the other end part way into a short section of

3/4 pipe or conduit and bent into shape around a mandrel. One might need to

apply some heat to the rod if the bending angle is really sharp, but I've 
never had to with the ones I've delt with.

The all-thread comes in many sizes and lengths and is easily cut to size 
with a hacksaw. (Do this only after it is bent to shape and some nuts 
screwed on before cutting!) The V shaped grooves of the all-thread bite into

the tower leg and don't slip.

Last year I disassembled an AM broadcast skirt antenna that I installed 
in 1975 using hardware held together with the all-thead U bolts I made back 
then. This was on a tower with four inch diameter legs. The tower was 
rusting from the inside of the legs and needed to be replaced but the 1/2 
all-thread was still in perfect shape more than thirty years later.

It goes without saying that these bolts need to be kept painted as they 
are bare steel. I used Rustoleum for this. After the first coat they got 
repainted every time we had the tower painted.

Good luck,
Al, K9SI

 Does anyone know of a source or V-clamps or the like
 for 5.25 legs???

 This has to be hardware that will last 20 years and not
 hose clamps which I have.
 73, ron, n9ee/r

   
 


Ron Wright, N9EE
727-376-6575
MICRO COMPUTER CONCEPTS
Owner 146.64 repeater Tampa Bay, FL
No tone, all are welcome.




RE: RE: [Repeater-Builder] Re: antenna mounting hardware

2008-07-13 Thread Eric Lemmon
Ron,

Sure, I would go with galvanized all-thread and other hardware, but only if
they were hot-dip galvanized which is the standard for hardware used by
electrical utilities.  Hot-dip galvanized threaded rod is actually threaded
undersize and then galvanized- the zinc coating increases the diameter by a
small amount.  Ordinary galvanized all-thread rod is the more common version
found in some hardware stores and home centers, and has the threading done
after galvanizing.  Such rods are extremely prone to corrosion cracks in the
valleys of the thread, since they are bare metal at that location.

Major communications supply houses like Tessco, Talley, and Hutton carry
mounting hardware for tower applications.

73, Eric Lemmon WB6FLY
 

-Original Message-
From: Repeater-Builder@yahoogroups.com
[mailto:[EMAIL PROTECTED] On Behalf Of Ron Wright
Sent: Sunday, July 13, 2008 11:15 AM
To: Repeater-Builder@yahoogroups.com
Subject: Re: RE: [Repeater-Builder] Re: antenna mounting hardware

Eric,

Thanks for the tip on the supplier. I would prefer the galvanized and fixed
hardware for this, but might consider the all-threaded stock. Probably half
dozen/six of the other.

73, ron, n9ee/r

From: Eric Lemmon [EMAIL PROTECTED] mailto:wb6fly%40verizon.net 
Date: 2008/07/13 Sun PM 12:56:00 EDT
To: Repeater-Builder@yahoogroups.com
mailto:Repeater-Builder%40yahoogroups.com 
Subject: RE: [Repeater-Builder] Re: antenna mounting hardware

 
Al and Ron,

I would prefer to use stainless steel threaded rod. washers, and nuts for
this application. Such materials are readily available from McMaster-Carr
and other industrial suppliers. For example, a six-foot length of 5/8-11
all-thread made of 316 stainless steel costs about $82, and shorter lengths
are available. McMaster-Carr also sells both round-end and square-end
stainless-steel U-bolts. You won't find this stuff at your local hardware
store. More info here:
www.mcmaster.com

73, Eric Lemmon WB6FLY
 

-Original Message-
From: Repeater-Builder@yahoogroups.com
mailto:Repeater-Builder%40yahoogroups.com 
[mailto:Repeater-Builder@yahoogroups.com
mailto:Repeater-Builder%40yahoogroups.com ] On Behalf Of Al Wolfe
Sent: Saturday, July 12, 2008 10:59 PM
To: Repeater-Builder@yahoogroups.com
mailto:Repeater-Builder%40yahoogroups.com 
Subject: [Repeater-Builder] Re: antenna mounting hardware

Ron,
I've often used All-Thread for U bolts and V bolts, you know, the 
continuously threaded rod often found at the local hardware store. The 
all-thread is easily wrapped around a piece of pipe or angle by putting one

end into a vise and inserting the other end part way into a short section
of

3/4 pipe or conduit and bent into shape around a mandrel. One might need
to

apply some heat to the rod if the bending angle is really sharp, but I've 
never had to with the ones I've delt with.

The all-thread comes in many sizes and lengths and is easily cut to size 
with a hacksaw. (Do this only after it is bent to shape and some nuts 
screwed on before cutting!) The V shaped grooves of the all-thread bite
into

the tower leg and don't slip.

Last year I disassembled an AM broadcast skirt antenna that I installed 
in 1975 using hardware held together with the all-thead U bolts I made back

then. This was on a tower with four inch diameter legs. The tower was 
rusting from the inside of the legs and needed to be replaced but the 1/2 
all-thread was still in perfect shape more than thirty years later.

It goes without saying that these bolts need to be kept painted as they 
are bare steel. I used Rustoleum for this. After the first coat they got 
repainted every time we had the tower painted.

Good luck,
Al, K9SI

 Does anyone know of a source or V-clamps or the like
 for 5.25 legs???

 This has to be hardware that will last 20 years and not
 hose clamps which I have.
 73, ron, n9ee/r

 

Ron Wright, N9EE
727-376-6575
MICRO COMPUTER CONCEPTS
Owner 146.64 repeater Tampa Bay, FL
No tone, all are welcome.



 



Re: RE: RE: [Repeater-Builder] Re: antenna mounting hardware

2008-07-13 Thread Ron Wright
Eric,

I went to McMaster-Carr and found U-bolts I needed.  I tried Tessco and a few 
others, but they did not have large enough for my needs.  McMaster-Carr had 
some nice ones and just what I needed.

I did notice a big price difference in the Stainless-Steel and Hot-Dip 
Galvanized; 3:1 at the same sites for same item.  I am sure for a good reason.

I was also in need of a plate for mounting a top mount pipe to the tower.  
Found nice big one at SitePro1.  Even though the pipe is only 1-5/8 the tower 
leg of 5.25 makes all the hardware expensive.

Thanks for the info and site for the U-bolts.

73, ron, n9ee/r




From: Eric Lemmon [EMAIL PROTECTED]
Date: 2008/07/13 Sun PM 02:29:12 EDT
To: Repeater-Builder@yahoogroups.com
Subject: RE: RE: [Repeater-Builder] Re: antenna mounting hardware


Ron,

Sure, I would go with galvanized all-thread and other hardware, but only if
they were hot-dip galvanized which is the standard for hardware used by
electrical utilities.  Hot-dip galvanized threaded rod is actually threaded
undersize and then galvanized- the zinc coating increases the diameter by a
small amount.  Ordinary galvanized all-thread rod is the more common version
found in some hardware stores and home centers, and has the threading done
after galvanizing.  Such rods are extremely prone to corrosion cracks in the
valleys of the thread, since they are bare metal at that location.

Major communications supply houses like Tessco, Talley, and Hutton carry
mounting hardware for tower applications.

73, Eric Lemmon WB6FLY
 

-Original Message-
From: Repeater-Builder@yahoogroups.com
[mailto:[EMAIL PROTECTED] On Behalf Of Ron Wright
Sent: Sunday, July 13, 2008 11:15 AM
To: Repeater-Builder@yahoogroups.com
Subject: Re: RE: [Repeater-Builder] Re: antenna mounting hardware

Eric,

Thanks for the tip on the supplier. I would prefer the galvanized and fixed
hardware for this, but might consider the all-threaded stock. Probably half
dozen/six of the other.

73, ron, n9ee/r

From: Eric Lemmon [EMAIL PROTECTED] mailto:wb6fly%40verizon.net 
Date: 2008/07/13 Sun PM 12:56:00 EDT
To: Repeater-Builder@yahoogroups.com
mailto:Repeater-Builder%40yahoogroups.com 
Subject: RE: [Repeater-Builder] Re: antenna mounting hardware

 
Al and Ron,

I would prefer to use stainless steel threaded rod. washers, and nuts for
this application. Such materials are readily available from McMaster-Carr
and other industrial suppliers. For example, a six-foot length of 5/8-11
all-thread made of 316 stainless steel costs about $82, and shorter lengths
are available. McMaster-Carr also sells both round-end and square-end
stainless-steel U-bolts. You won't find this stuff at your local hardware
store. More info here:
www.mcmaster.com

73, Eric Lemmon WB6FLY
 

-Original Message-
From: Repeater-Builder@yahoogroups.com
mailto:Repeater-Builder%40yahoogroups.com 
[mailto:Repeater-Builder@yahoogroups.com
mailto:Repeater-Builder%40yahoogroups.com ] On Behalf Of Al Wolfe
Sent: Saturday, July 12, 2008 10:59 PM
To: Repeater-Builder@yahoogroups.com
mailto:Repeater-Builder%40yahoogroups.com 
Subject: [Repeater-Builder] Re: antenna mounting hardware

Ron,
I've often used All-Thread for U bolts and V bolts, you know, the 
continuously threaded rod often found at the local hardware store. The 
all-thread is easily wrapped around a piece of pipe or angle by putting one

end into a vise and inserting the other end part way into a short section
of

3/4 pipe or conduit and bent into shape around a mandrel. One might need
to

apply some heat to the rod if the bending angle is really sharp, but I've 
never had to with the ones I've delt with.

The all-thread comes in many sizes and lengths and is easily cut to size 
with a hacksaw. (Do this only after it is bent to shape and some nuts 
screwed on before cutting!) The V shaped grooves of the all-thread bite
into

the tower leg and don't slip.

Last year I disassembled an AM broadcast skirt antenna that I installed 
in 1975 using hardware held together with the all-thead U bolts I made back

then. This was on a tower with four inch diameter legs. The tower was 
rusting from the inside of the legs and needed to be replaced but the 1/2 
all-thread was still in perfect shape more than thirty years later.

It goes without saying that these bolts need to be kept painted as they 
are bare steel. I used Rustoleum for this. After the first coat they got 
repainted every time we had the tower painted.

Good luck,
Al, K9SI

 Does anyone know of a source or V-clamps or the like
 for 5.25 legs???

 This has to be hardware that will last 20 years and not
 hose clamps which I have.
 73, ron, n9ee/r

 

Ron Wright, N9EE
727-376-6575
MICRO COMPUTER CONCEPTS
Owner 146.64 repeater Tampa Bay, FL
No tone, all are welcome.

   
 


Ron Wright, N9EE
727-376-6575
MICRO COMPUTER CONCEPTS
Owner 146.64 repeater Tampa Bay, FL
No tone