[RCSE] Dyneema, Spectra

2003-07-04 Thread Scobie Puchtler
Dyneema is basically equivalent to Spectra fiber,
and yes, it has largely been rejected as a
material for fabric or linear composite
construction due to lousy bonding properties. It
can be an amazing fiber when used for rigging
(ropes, lines, etc), but even there, it has a
couple potential achilles heels: 1)incredibly
slippery, making many conventional knots
ineffective. 2) very low melting point. If it is
used raw (not protected by a much higher melting
point braided sheath) then another line (of any
kind) dragging across it in one spot can easily
produce enough localized heat from friction to
simply melt through it.
It is no wonder then, that Dyneema and Spectra
have probably found their best niche in the
low-stretch cores of high performance rigging
lines (racing sailboats, etc.) ususally surrounded
by braided, friction resistant sheathing, which
solves both key problems, protecting from friction
burn, and making knots more effective.

Exposed braided spectra has found an interesting
utility niche as control line for maneuverable
multiline sport kites, where it's slippery nature
is actually a gift, since these kites need to
remain maneuverable even when the lines are
twisted around one another from having done one or
more 360deg maneuvers with the kite. This
particular friction is not a problem for
burn-through, because it is spread enough over
length not to concentrate the heat in one spot. A
sport kite with good quality braided spectra line
can easily be turned 10 times in one direction and
still be maneuverable. Try that with almost any
other fiber

Not surprisingly, the ends of the lines that
attach to control bars and to the kite are usually
sleeved for knotting and anti-chafe.

More than you wanted to know,
Lift,
Scobie in Seattle


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Re: [RCSE] Dyneema, Spectra

2003-07-04 Thread Aerofoam


There was a similar fiber available in cloth from a British source,
I think it was called Dynel or something similar.
The home built boat community liked it for the final
layer on the bottom of the boat. It was so abrasion
resistant that you could beach the boats with very little
wear. This would probably be good on the skid area
of slopers..

Mark Mech
www.aerofoam.com


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Re: [RCSE] Dyneema, Spectra

2003-07-04 Thread Don Stackhouse @ DJ Aerotech
Mark Mech writes:

There was a similar fiber available in cloth from a British source,
I think it was called Dynel or something similar.
The home built boat community liked it for the final
layer on the bottom of the boat. It was so abrasion
resistant that you could beach the boats with very little
wear. This would probably be good on the skid area
of slopers..
Dynel was something else, a form of Dacron if I remember correctly. It was 
also a bad idea for primary structure in composite construction, but for an 
entirely different reason.

The basic idea in a fiber composite is to have some strong, stiff fibers to 
carry the loads, and some sort of matrix material to hold the fibers in 
position. The key is that the fibers must be much stiffer than the matrix 
material or else the matrix does all the work and the fibers are along for 
the ride.

For example, consider concrete reinforced with steel rods. The concrete 
holds the rods in position, but the much stiffer steel rods do most of the 
work of carrying the loads.

Now imagine concrete reinforced with rubber rods. Perhaps the rubber rods 
are indeed capable of carrying quite a bit of load, but by the time you 
stretch them far enough to start carrying that load, the concrete has long 
since cracked and crumbled away. The matrix tried to do all the work, the 
fibers didn't do their job, and the matrix (and therefore the structure) 
failed.

This was the problem with Dynel. It's less stiff than epoxy, so the epoxy 
tries to do all the work. It would actually be stronger to use just epoxy 
by itself, at least you'd have a greater amount of epoxy in the same total 
volume. I remember a seminar by Burt Rutan I attended years ago. Someone 
asked him his opinion of the Dynel/epoxy used in the KR-2 homebuilt (which 
fortunately just used the composite for the outer shell for shape, but used 
wood for the primary load-bearing structure). His comment was that The 
Dynel is a great way to hold the epoxy in place while it cures.

Don Stackhouse @ DJ Aerotech
[EMAIL PROTECTED]
http://www.djaerotech.com
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Re: [RCSE] Dyneema, Spectra

2003-07-04 Thread Richard Hallett
Good leading edge material but very hard to cut.

Easiest cutting was with a soldering iron.  Then in today's thin layers you
would probably be left with a bump.  After I stopped using it I found I
should have been cutting all the fabrics at 45 then I probably would have
felt differently about some of the difficult fabrics.

Rick

Richard Hallett Pittsfield ME USA


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