Re: [Biofuel] Fwd: [Bioenergy] Part 2 - Biogas from starch and sugar

2005-04-06 Thread Keith Addison



details of purchase / plans be accessed?
- Les.


It's a forward from another list, as it says. You'll find Dr Karve's 
address at the beginning of Part 1. He's in Inida.


Inida??? Aarghhh! Sorry, it should be India, of course.

:-(

Keith


Keith



- Original Message -
From: Keith Addison
To: [EMAIL PROTECTED]
Sent: Tuesday, April 05, 2005 1:59 PM
Subject: [Biofuel] Fwd: [Bioenergy] Part 2 - Biogas from starch and sugar


>From: "Robert Deutsch" <[EMAIL PROTECTED]>
>To: <[EMAIL PROTECTED]>
>Date: Mon, 4 Apr 2005 00:12:35 +0700
>Subject: [Bioenergy] Part 2 - Biogas from starch and sugar
>
>PART 2 (this message has been cut to conform to the file size
>requirements of the listserv)





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Re: [Biofuel] Fwd: [Bioenergy] Part 2 - Biogas from starch and sugar

2005-04-06 Thread Pannir P.V

On Apr 6, 2005 5:28 AM, Keith Addison <[EMAIL PROTECTED]> wrote:
> >Very interested in your process, in N.A. applications.  How can
> >details of purchase / plans be accessed?
> >- Les.
> 
> It's a forward from another list, as it says. You'll find Dr Karve's
> address at the beginning of Part 1. He's in Inida.
> 
> Keith
> 
> 
> >  - Original Message -
> >  From: Keith Addison
> >  To: [EMAIL PROTECTED]
> >  Sent: Tuesday, April 05, 2005 1:59 PM
> >  Subject: [Biofuel] Fwd: [Bioenergy] Part 2 - Biogas from starch and sugar
> >
> >
> >  >From: "Robert Deutsch" <[EMAIL PROTECTED]>
> >  >To: <[EMAIL PROTECTED]>
> >  >Date: Mon, 4 Apr 2005 00:12:35 +0700
> >  >Subject: [Bioenergy] Part 2 - Biogas from starch and sugar
> >  >
> >  >PART 2 (this message has been cut to conform to the file size
> >  >requirements of the listserv)
> 
> 
> 
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> 
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> http://infoarchive.net/sgroup/biofuel/
> 


-- 
 Pagandai V Pannirselvam
Universidade Federal do Rio Grande do Norte - UFRN
Departamento de Engenharia Qu’mica - DEQ
Centro de Tecnologia - CT
Programa de P—s Gradua‹o em Engenharia Qu’mica - PPGEQ
Grupo de Pesquisa em Engenharia de Custos - GPEC

Av. Senador Salgado Filho, Campus Universit‡rio
CEP 59.072-970 , Natal/RN - Brasil

Residence :
Av  Odilon gome de lima, 2951,
   Q6/Bl.G/Apt 102
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2171557
Telefone(fax) ( 84 ) 215-3770 Ramal20
 2171557
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Re: [Biofuel] Fwd: [Bioenergy] Part 2 - Biogas from starch and sugar

2005-04-06 Thread Keith Addison



details of purchase / plans be accessed?
- Les.


It's a forward from another list, as it says. You'll find Dr Karve's 
address at the beginning of Part 1. He's in Inida.


Keith



 - Original Message -
 From: Keith Addison
 To: [EMAIL PROTECTED]
 Sent: Tuesday, April 05, 2005 1:59 PM
 Subject: [Biofuel] Fwd: [Bioenergy] Part 2 - Biogas from starch and sugar


 >From: "Robert Deutsch" <[EMAIL PROTECTED]>
 >To: <[EMAIL PROTECTED]>
 >Date: Mon, 4 Apr 2005 00:12:35 +0700
 >Subject: [Bioenergy] Part 2 - Biogas from starch and sugar
 >
 >PART 2 (this message has been cut to conform to the file size
 >requirements of the listserv)




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Re: [Biofuel] Fwd: [Bioenergy] Part 2 - Biogas from starch and sugar

2005-04-06 Thread Pannir P.V

On Apr 6, 2005 1:20 AM, Leslie  Young <[EMAIL PROTECTED]> wrote:
> Very interested in your process, in N.A. applications.  How can details of 
> purchase / plans be accessed?
> - Les.
>   - Original Message -
>   From: Keith Addison
>   To: [EMAIL PROTECTED]
>   Sent: Tuesday, April 05, 2005 1:59 PM
>   Subject: [Biofuel] Fwd: [Bioenergy] Part 2 - Biogas from starch and sugar
> 
>   >From: "Robert Deutsch" <[EMAIL PROTECTED]>
>   >To: <[EMAIL PROTECTED]>
>   >Date: Mon, 4 Apr 2005 00:12:35 +0700
>   >Subject: [Bioenergy] Part 2 - Biogas from starch and sugar
>   >
>   >PART 2 (this message has been cut to conform to the file size
>   >requirements of the listserv)
>   >
>   >Production
>   >This system uses starchy or sugary material as feedstock. 1kg of
>   >sugar or starch yields about 400 litres of methane, within a period
>   >of 6 to 8 hours. This quantity is enough for cooking one meal for 5
>   >to 6 persons. The biogas produced by this system contains
>   >theoretically about equal volumes of carbondioxide and methane, but
>   >in reality, it turned out to have less than 5% carbondioxide. This
>   >phenomenon is explained by the fact that carbon dioxide dissolves in
>   >the water in the fermenter vessel and diffuses out of it through the
>   >1 cm gap between the fermenter and the gas holder.
>   >
>   >We are getting about 250 g of methane per kg of flour. The values
>   >are approximations based on the volume of the gas and the crude
>   >analysis that was done in a chemistry lab. We are making
>   >arrangements with a government certified analytical lab for getting
>   >both the gas and the slurry analysed, and hope to come out with more
>   >reliable figures. The grain flour contains almost 10% protein and
>   >about half a percent of seed coat material, along with small
>   >quantities of fat in the embryo.
>   >
>   >Mr. Malar wanted to know the production potential of oilcake to
>   >methane. The biodigester working on oilcake of Madhuka indica
>   >actually uses 30 to 32 kg of oilcake (and not 16) to produce about
>   >15 cubic meters of methane. The time taken by this reaction is just
>   >24 hours. The weight of methane produced would be about 5.5 kg,
>   >having a clorific value of roughly 10,000 KCal/kg.
>   >
>   >[ From Nandu] Because of the residual oil and the high protein
>   >content of the oilcake, its calorific value is much greater than
>   >that of starch from cereal grains, rhizomes or tubers. As a result,
>   >this particular system is 1600 times as efficient as the
>   >conventional biogas plants. Another person, with whom we are
>   >collaborating, has a biogas plant producing daily 40 cubic meters of
>   >gas. He used to feed it daily with 1000kg dung, but now he is using
>   >daily a mixture of 200 kg cattle dung and 15 kg sorghum grain flour.
>   >He is reluctant to switch over completely to sorghum, as he feels
>   >that the bacteria may go on strike if they did not get their daily
>   >dose of dung. In his case, he replaces 800 kg dung by 15 kg flour
>   >and reduces the reaction time from 40 days to one day. He thus gets
>   >an efficiency that is 2000 times that of the traditional system. In
>   >the moving dome reactors that we use, the gas holder telescopes into
>   >the fermenter. Therefore, the total volume of the system is twice
>   >that of the volume of the gas that you expect to get from it.
>   >
>   >Starch, sugar, powdered oilcake, grain flour or powdered seed of any
>   >plant, take about the same time to digest and also produce the same
>   >amount of gas. It is likely that our high methane content is a
>   >result of a reaction 4H2 + CO2 = CH4 + 2H2O. Because very little
>   >work has been done by scientists on use of high calorie feedstocks,
>   >there is quite a lot of speculation about the high methane content
>   >that we are getting.
>   >
>   >Under our temperature and pressure, 1 cubic meter of biogas produced
>   >by a typical dung based biogas plant (50% each of CO2 and CH4)
>   >weighs about a kg. CH4 is about a third as heavy as CO2., therefore,
>   >in this case, 500 litres of CH4 would weigh about 250 g and the
>   >remaining 500 litres of CO2 would weigh about 750 g. I our case, we
>   >get almost pure methane, and it takes about 1 kg of flour to produce
>   >500 litres of it. Therefore we came to the conclusion that our
>   >biogas plant gives 250 g of methane per kg of feedstock. We haven't
>   >found much difference in different species of grain
>   >

Re: [Biofuel] Fwd: [Bioenergy] Part 2 - Biogas from starch and sugar

2005-04-06 Thread Leslie Young

Very interested in your process, in N.A. applications.  How can details of 
purchase / plans be accessed?
- Les.
  - Original Message - 
  From: Keith Addison 
  To: [EMAIL PROTECTED] 
  Sent: Tuesday, April 05, 2005 1:59 PM
  Subject: [Biofuel] Fwd: [Bioenergy] Part 2 - Biogas from starch and sugar


  >From: "Robert Deutsch" <[EMAIL PROTECTED]>
  >To: <[EMAIL PROTECTED]>
  >Date: Mon, 4 Apr 2005 00:12:35 +0700
  >Subject: [Bioenergy] Part 2 - Biogas from starch and sugar
  >
  >PART 2 (this message has been cut to conform to the file size 
  >requirements of the listserv)
  >
  >Production
  >This system uses starchy or sugary material as feedstock. 1kg of 
  >sugar or starch yields about 400 litres of methane, within a period 
  >of 6 to 8 hours. This quantity is enough for cooking one meal for 5 
  >to 6 persons. The biogas produced by this system contains 
  >theoretically about equal volumes of carbondioxide and methane, but 
  >in reality, it turned out to have less than 5% carbondioxide. This 
  >phenomenon is explained by the fact that carbon dioxide dissolves in 
  >the water in the fermenter vessel and diffuses out of it through the 
  >1 cm gap between the fermenter and the gas holder. 
  >
  >We are getting about 250 g of methane per kg of flour. The values 
  >are approximations based on the volume of the gas and the crude 
  >analysis that was done in a chemistry lab. We are making 
  >arrangements with a government certified analytical lab for getting 
  >both the gas and the slurry analysed, and hope to come out with more 
  >reliable figures. The grain flour contains almost 10% protein and 
  >about half a percent of seed coat material, along with small 
  >quantities of fat in the embryo.
  >
  >Mr. Malar wanted to know the production potential of oilcake to 
  >methane. The biodigester working on oilcake of Madhuka indica 
  >actually uses 30 to 32 kg of oilcake (and not 16) to produce about 
  >15 cubic meters of methane. The time taken by this reaction is just 
  >24 hours. The weight of methane produced would be about 5.5 kg, 
  >having a clorific value of roughly 10,000 KCal/kg.
  >
  >[ From Nandu] Because of the residual oil and the high protein 
  >content of the oilcake, its calorific value is much greater than 
  >that of starch from cereal grains, rhizomes or tubers. As a result, 
  >this particular system is 1600 times as efficient as the 
  >conventional biogas plants. Another person, with whom we are 
  >collaborating, has a biogas plant producing daily 40 cubic meters of 
  >gas. He used to feed it daily with 1000kg dung, but now he is using 
  >daily a mixture of 200 kg cattle dung and 15 kg sorghum grain flour. 
  >He is reluctant to switch over completely to sorghum, as he feels 
  >that the bacteria may go on strike if they did not get their daily 
  >dose of dung. In his case, he replaces 800 kg dung by 15 kg flour 
  >and reduces the reaction time from 40 days to one day. He thus gets 
  >an efficiency that is 2000 times that of the traditional system. In 
  >the moving dome reactors that we use, the gas holder telescopes into 
  >the fermenter. Therefore, the total volume of the system is twice 
  >that of the volume of the gas that you expect to get from it.
  >
  >Starch, sugar, powdered oilcake, grain flour or powdered seed of any 
  >plant, take about the same time to digest and also produce the same 
  >amount of gas. It is likely that our high methane content is a 
  >result of a reaction 4H2 + CO2 = CH4 + 2H2O. Because very little 
  >work has been done by scientists on use of high calorie feedstocks, 
  >there is quite a lot of speculation about the high methane content 
  >that we are getting.
  >
  >Under our temperature and pressure, 1 cubic meter of biogas produced 
  >by a typical dung based biogas plant (50% each of CO2 and CH4) 
  >weighs about a kg. CH4 is about a third as heavy as CO2., therefore, 
  >in this case, 500 litres of CH4 would weigh about 250 g and the 
  >remaining 500 litres of CO2 would weigh about 750 g. I our case, we 
  >get almost pure methane, and it takes about 1 kg of flour to produce 
  >500 litres of it. Therefore we came to the conclusion that our 
  >biogas plant gives 250 g of methane per kg of feedstock. We haven't 
  >found much difference in different species of grain
  >
  >I wish to correct the figures of oilcake used and biogas generated. 
  >It takes daily about 30 kg oilcake to produce 15 cubic meters of 
  >gas. But this gas consists of almost pure methane. It is not a case 
  >of co-generation, but direct fermentation. Cattle dung was used only 
  >initially as a source of bacteria, but for more than a month, they 
  >are using only oilcake.
  >
 

[Biofuel] Fwd: [Bioenergy] Part 2 - Biogas from starch and sugar

2005-04-05 Thread Keith Addison



To: <[EMAIL PROTECTED]>
Date: Mon, 4 Apr 2005 00:12:35 +0700
Subject: [Bioenergy] Part 2 - Biogas from starch and sugar

PART 2 (this message has been cut to conform to the file size 
requirements of the listserv)


Production
This system uses starchy or sugary material as feedstock. 1kg of 
sugar or starch yields about 400 litres of methane, within a period 
of 6 to 8 hours. This quantity is enough for cooking one meal for 5 
to 6 persons. The biogas produced by this system contains 
theoretically about equal volumes of carbondioxide and methane, but 
in reality, it turned out to have less than 5% carbondioxide. This 
phenomenon is explained by the fact that carbon dioxide dissolves in 
the water in the fermenter vessel and diffuses out of it through the 
1 cm gap between the fermenter and the gas holder. 

We are getting about 250 g of methane per kg of flour. The values 
are approximations based on the volume of the gas and the crude 
analysis that was done in a chemistry lab. We are making 
arrangements with a government certified analytical lab for getting 
both the gas and the slurry analysed, and hope to come out with more 
reliable figures. The grain flour contains almost 10% protein and 
about half a percent of seed coat material, along with small 
quantities of fat in the embryo.


Mr. Malar wanted to know the production potential of oilcake to 
methane. The biodigester working on oilcake of Madhuka indica 
actually uses 30 to 32 kg of oilcake (and not 16) to produce about 
15 cubic meters of methane. The time taken by this reaction is just 
24 hours. The weight of methane produced would be about 5.5 kg, 
having a clorific value of roughly 10,000 KCal/kg.


[ From Nandu] Because of the residual oil and the high protein 
content of the oilcake, its calorific value is much greater than 
that of starch from cereal grains, rhizomes or tubers. As a result, 
this particular system is 1600 times as efficient as the 
conventional biogas plants. Another person, with whom we are 
collaborating, has a biogas plant producing daily 40 cubic meters of 
gas. He used to feed it daily with 1000kg dung, but now he is using 
daily a mixture of 200 kg cattle dung and 15 kg sorghum grain flour. 
He is reluctant to switch over completely to sorghum, as he feels 
that the bacteria may go on strike if they did not get their daily 
dose of dung. In his case, he replaces 800 kg dung by 15 kg flour 
and reduces the reaction time from 40 days to one day. He thus gets 
an efficiency that is 2000 times that of the traditional system. In 
the moving dome reactors that we use, the gas holder telescopes into 
the fermenter. Therefore, the total volume of the system is twice 
that of the volume of the gas that you expect to get from it.


Starch, sugar, powdered oilcake, grain flour or powdered seed of any 
plant, take about the same time to digest and also produce the same 
amount of gas. It is likely that our high methane content is a 
result of a reaction 4H2 + CO2 = CH4 + 2H2O. Because very little 
work has been done by scientists on use of high calorie feedstocks, 
there is quite a lot of speculation about the high methane content 
that we are getting.


Under our temperature and pressure, 1 cubic meter of biogas produced 
by a typical dung based biogas plant (50% each of CO2 and CH4) 
weighs about a kg. CH4 is about a third as heavy as CO2., therefore, 
in this case, 500 litres of CH4 would weigh about 250 g and the 
remaining 500 litres of CO2 would weigh about 750 g. I our case, we 
get almost pure methane, and it takes about 1 kg of flour to produce 
500 litres of it. Therefore we came to the conclusion that our 
biogas plant gives 250 g of methane per kg of feedstock. We haven't 
found much difference in different species of grain


I wish to correct the figures of oilcake used and biogas generated. 
It takes daily about 30 kg oilcake to produce 15 cubic meters of 
gas. But this gas consists of almost pure methane. It is not a case 
of co-generation, but direct fermentation. Cattle dung was used only 
initially as a source of bacteria, but for more than a month, they 
are using only oilcake.


I had never heard of the digestion accelerator, but would love to 
have it, if it is genuine. In any case, our biogas plant uses waste 
starch or sugar in any form. Thus spoilt bananas, oilcake of 
nonedible oilseed (e.g.castor or Jatropha), mango kernels, seed of 
practically any plant, rain damaged grain, etc. all work beautifully 
as feedstock. The material must be pulped or powdered. These 
substances are highly digestible and the methane production starts 
within a few hours after their introduction into the biogas plant. 
About 2 kg of dry matter in any of the above forms would yield about 
500 g of pure methane in about 8 hours. This period can be halved by 
heating the biogas plant.


Advantages
The short retention time and the small feedstock quantity enabled us 
to reduce the size of the gas plant. Our biogas plants h