Re: [time-nuts] Restoring GR 1120-AB Frequency Standard

2008-08-23 Thread Peter Putnam
I've posted some General Radio notes and specifications on their Model 
1115-B oscillator, hoping there might be some relevance to the Model 1120.

Product specific information  starts on page 8.

http://www.ni6e.com/genrad/

Regards,
Peter
NI6E


Max Robinson wrote:
 There must have been several different versions of this unit.  The 
 oscillator I have is 5 MHz.  The frequency dividers in the rack I got it out 
 of were discrete transistor construction.  Seems to me the clock used a 25L6 
 although I don't remember how they derived the heater voltage.  There was 
 also a phase locked frequency multiplier with outputs at 10 MHz, 100 MHz and 
 1 GHz.  The frequency divider module had outputs down to 1 PPS.

 After typing that I'm not sure the oscillator frequency is right.  Maybe 
 it's 1 MHz.  I'm sure it's not 100 kHz.

 Regards.

 Max.  K 4 O D S.

   

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Re: [time-nuts] Restoring GR 1120-AB Frequency Standard

2008-08-23 Thread wa3frp
Peter,

Thanks for the posting and the link.

I believe that the 1115-B was the successor to the GR 1113-A that I am 
restoring. It combines a number of the features of the 1113-A and 
1114-A in the same chassis along with a self-contained 24 emergency 
power supply. Note that the crystal oven design was completely 
revamped. No double oven. Lower power requirements.

The 1120 was described in the April 1961 issue of GR Experimenter.

Best Regards,
Russ WA3FRP


-Original Message-
From: Peter Putnam [EMAIL PROTECTED]
To: Discussion of precise time and frequency measurement 
time-nuts@febo.com
Sent: Sat, 23 Aug 2008 6:47 pm
Subject: Re: [time-nuts] Restoring GR 1120-AB Frequency Standard



I've posted some General Radio notes and specifications on their Model
1115-B oscillator, hoping there might be some relevance to the Model 
1120.

Product specific information starts on page 8.

http://www.ni6e.com/genrad/

Regards,
Peter
NI6E


Max Robinson wrote:
 There must have been several different versions of this unit. The
 oscillator I have is 5 MHz. The frequency dividers in the rack I got 
it out
 of were discrete transistor construction. Seems to me the clock used 
a 25L6
 although I don't remember how they derived the heater voltage. There 
was
 also a phase locked frequency multiplier with outputs at 10 MHz, 100 
MHz and
 1 GHz. The frequency divider module had outputs down to 1 PPS.

 After typing that I'm not sure the oscillator frequency is right. 
Maybe
 it's 1 MHz. I'm sure it's not 100 kHz.

 Regards.

 Max. K 4 O D S.



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Re: [time-nuts] Restoring GR 1120-AB Frequency Standard

2008-08-22 Thread Mike Monett

  Bruce Griffiths [EMAIL PROTECTED] wrote:

Max

   A capacitance  bridge  using  a transformer would  be  a  lot more
   stable than merely using the capacitance to vary the  frequency of
   an LC oscillator.

   The advantage of a capacitive sensing technique over a  light beam
   is that it has much simpler and potentially more stable mechanical
   system than when a the mercury colum interrupts a light beam.

   Unless of course on has the Mercury column move a moire grating or
   similar setup  such  as  making the top of  the  mercury  column a
   reflector in an interferometer system.

Bruce

  Very clever! According to this web page, interferometry could give a
  resolution of 0.15 nm, or close to the radius of a silver atom:

  http://www.aerotech.com/products/engref/intexe.html

  This video  shows the basic principle in case you want to  make your
  own:

 
http://www.metacafe.com/watch/1381543/laser_interferometer_homemade_for_20/

  You can  see  from  the   movement   of  the  fringes  how sensitive
  interferometry can  be. This should  give  unprecedented temperature
  control, so maybe someone has already done it. A google search gives
  lots of hits, but it is difficult to distinguish between controlling
  the termperature of something, and the need for accurate  control of
  temperature to get stable fringes!

  Great idea!

  Regards,

  Mike Monett

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Re: [time-nuts] Restoring GR 1120-AB Frequency Standard

2008-08-22 Thread phil
Gentlemen,
Original poster is trying to RESTORE this entire old General Radio 
Standard ( a rack of equipment) to it's original glory.
He simply needs a part, a unique thermoswitch or a way to fix it, not 
retrofit an atomic engine! This is a museum class instrument, 100kc.

May I suggest start a new thread on the better/best merits/design of 
temperature control.
Makes it rather difficult to follow a thread as the subject has changed.
Respectfully
Phil



- Original Message - 
From: Mike Monett [EMAIL PROTECTED]
To: time-nuts@febo.com
Sent: Friday, August 22, 2008 9:20 AM
Subject: Re: [time-nuts] Restoring GR 1120-AB Frequency Standard



  Bruce Griffiths [EMAIL PROTECTED] wrote:

Max

   A capacitance  bridge  using  a transformer would  be  a  lot more
   stable than merely using the capacitance to vary the  frequency of
   an LC oscillator.

   The advantage of a capacitive sensing technique over a  light beam
   is that it has much simpler and potentially more stable mechanical
   system than when a the mercury colum interrupts a light beam.

   Unless of course on has the Mercury column move a moire grating or
   similar setup  such  as  making the top of  the  mercury  column a
   reflector in an interferometer system.

Bruce

  Very clever! According to this web page, interferometry could give a
  resolution of 0.15 nm, or close to the radius of a silver atom:

  http://www.aerotech.com/products/engref/intexe.html

  This video  shows the basic principle in case you want to  make your
  own:


 http://www.metacafe.com/watch/1381543/laser_interferometer_homemade_for_20/

  You can  see  from  the   movement   of  the  fringes  how sensitive
  interferometry can  be. This should  give  unprecedented temperature
  control, so maybe someone has already done it. A google search gives
  lots of hits, but it is difficult to distinguish between controlling
  the termperature of something, and the need for accurate  control of
  temperature to get stable fringes!

  Great idea!

  Regards,

  Mike Monett

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Re: [time-nuts] Restoring GR 1120-AB Frequency Standard

2008-08-22 Thread Magnus Danielson
phil wrote:
 Gentlemen,
 Original poster is trying to RESTORE this entire old General Radio 
 Standard ( a rack of equipment) to it's original glory.
 He simply needs a part, a unique thermoswitch or a way to fix it, not 
 retrofit an atomic engine! This is a museum class instrument, 100kc.
 
 May I suggest start a new thread on the better/best merits/design of 
 temperature control.
 Makes it rather difficult to follow a thread as the subject has changed.

My proposal to use capacitive sensing rather than conductive sensing 
would handle the electrode oxide issue. It is meant as a means to go 
around the sensing issue with parts at hand and only some new electronic 
design of very simple form, not the means to supercalibrate something.

I guess this only shows that time-nuts are time-nuts...

Cheers,
Magnus

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Re: [time-nuts] Restoring GR 1120-AB Frequency Standard

2008-08-22 Thread Max Robinson
Well, I won't cross that bridge until I am forced to.

Regards.

Max.  K 4 O D S.

Email: [EMAIL PROTECTED]

Transistor site http://www.funwithtransistors.net
Vacuum tube site: http://www.funwithtubes.net
Music site: http://www.maxsmusicplace.com

To subscribe to the fun with tubes group send an email to,
[EMAIL PROTECTED]

- Original Message - 
From: Bruce Griffiths [EMAIL PROTECTED]
To: Discussion of precise time and frequency measurement 
time-nuts@febo.com
Sent: Friday, August 22, 2008 12:28 AM
Subject: Re: [time-nuts] Restoring GR 1120-AB Frequency Standard


 Max

 A capacitance bridge using a transformer would be a lot more stable than 
 merely using the capacitance to vary the frequency of an LC oscillator.

 The advantage of a capacitive sensing technique over a light beam is that 
 it has much simpler and potentially more stable mechanical system than 
 when a the mercury colum interrupts a light beam. Unless of course on has 
 the Mercury column move a moire grating or similar setup such as making 
 the top of the mercury column a reflector in an interferometer system.

 Bruce
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Re: [time-nuts] Restoring GR 1120-AB Frequency Standard

2008-08-22 Thread phil

- Original Message - 
From: Magnus Danielson [EMAIL PROTECTED]
To: Discussion of precise time and frequency measurement 
time-nuts@febo.com
Sent: Friday, August 22, 2008 5:25 PM
Subject: Re: [time-nuts] Restoring GR 1120-AB Frequency Standard


 phil wrote:
 Gentlemen,
 Original poster is trying to RESTORE this entire old General Radio
 Standard ( a rack of equipment) to it's original glory.
 He simply needs a part, a unique thermoswitch or a way to fix it, not
 retrofit an atomic engine! This is a museum class instrument, 100kc.

 May I suggest start a new thread on the better/best merits/design of
 temperature control.
 Makes it rather difficult to follow a thread as the subject has changed.

 My proposal to use capacitive sensing rather than conductive sensing
 would handle the electrode oxide issue. It is meant as a means to go
 around the sensing issue with parts at hand and only some new electronic
 design of very simple form, not the means to supercalibrate something.

 I guess this only shows that time-nuts are time-nuts...

 Cheers,
 Magnus


Magnus,
Perhaps this will help understand why I made that comment.

That old primary standard was quite a contraption. This things heyday was 
in the order of 1950's and used up into the 60's and some models into early 
70's. Of course it was all tube equipment.

My unit model was possibly a 620, it predated what Russ has (1100) but was 
quite similar in design. Russ's unit has all the multivibrators in one 
housing where mine was each separate. I think his is a 100kc oscillator and 
mine was 50kc.

As I remember the one I had was in two 7-foot racks, a standard side and 
frequency measuring side. My oscillator was 50KC though about 300 dollars in 
the mid 6o's would have bought a 100kc quartz bar to upgrade it

The unit had each module or circuit in a separate 19 rack space all 
averaging 8 inch high The main components, a power supply, oscillator (about 
20 plus rack inches high by itself), separate multivibrators of 100kc, 10kc, 
1kc, and 100 cycles. Yes they were called multivibrators though all tube. It 
also had a syncronometer at the top of the rack, better known as a clock. 
Apparently the crystal was rich in harmonics and they made use of it in this 
assembly. That clock ran off of the 1 kc output.

The heart of the oscillator, main part of this contraption used a quartz bar 
about 3/8 of an inch square and about 2 inches long suspended on 4 springs. 
If I recall it was a single oven but it's specs called for about .01-degree 
regulation.

I don't remember all the fine details, but it had many other components (all 
seperate rack units), a separate 5kc interpolation oscillator, amplifier, 
and even an 8-inch speaker to zero beat the standard to another unit, 
talking about phase lock!

So as you can see, these vintage units only use/value is that of an antique 
or conversation piece. A 10811 would blow it away performance wise.

Now with an understanding of that old antique, that discussion was like 
putting an electronic ignition in place of the old Ford Model T spark coil. 
You could, but .. You just search for the part.

So it's not a time-nut issue as such other than appreciating the history 
or the evolution of time. I can see from the varied posts this is one heck 
of a super talented group. I guess we all get involved in something 
interesting and easily get carried away, as in the discussion. Granted you 
can do a given task many ways, and bantering ideas around is how things are 
born and perfected. Only problem is, it doesn't locate an original antique 
part, what he stated he wanted!

That old GR stuff does occasionally show up, most free to haul off it's so 
massive. A bunch of the old vintage GR standard parts was listed as a lot on 
ebay some months ago.

Someone asked what happened to my old GR stuff. I disposed of over 100 tons 
of old electronics that had accumulated including this old GR stuff.  One of 
my sidelines was the used equipment business and the sales of tube stuff 
died. I had some 15,000 feet of junk as I call all this stuff.

By the way, according to Bruce, that design of the old thermoswitch 
achieved resolutions as fine as .001 degrees.

It would be hard to build any electronic sensor of any design that is that 
reliable and repeatable (.001 degree) with a one-time factory calibration 
good for a life exceeding 50 years without using a similar sensor design. 
The unit in question with the electrode in mercury design lasted about 50 
years before showing it's age and misbehaving.

Phil



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Re: [time-nuts] Restoring GR 1120-AB Frequency Standard

2008-08-22 Thread Max Robinson

There must have been several different versions of this unit.  The 
oscillator I have is 5 MHz.  The frequency dividers in the rack I got it out 
of were discrete transistor construction.  Seems to me the clock used a 25L6 
although I don't remember how they derived the heater voltage.  There was 
also a phase locked frequency multiplier with outputs at 10 MHz, 100 MHz and 
1 GHz.  The frequency divider module had outputs down to 1 PPS.

After typing that I'm not sure the oscillator frequency is right.  Maybe 
it's 1 MHz.  I'm sure it's not 100 kHz.

Regards.

Max.  K 4 O D S.

Email: [EMAIL PROTECTED]

Transistor site http://www.funwithtransistors.net
Vacuum tube site: http://www.funwithtubes.net
Music site: http://www.maxsmusicplace.com

To subscribe to the fun with tubes group send an email to,
[EMAIL PROTECTED]

- Original Message - 
From: phil [EMAIL PROTECTED]
To: Discussion of precise time and frequency measurement 
time-nuts@febo.com
Sent: Friday, August 22, 2008 10:15 PM
Subject: Re: [time-nuts] Restoring GR 1120-AB Frequency Standard



 - Original Message - 
 From: Magnus Danielson [EMAIL PROTECTED]
 To: Discussion of precise time and frequency measurement
 time-nuts@febo.com
 Sent: Friday, August 22, 2008 5:25 PM
 Subject: Re: [time-nuts] Restoring GR 1120-AB Frequency Standard


 phil wrote:
 Gentlemen,
 Original poster is trying to RESTORE this entire old General Radio
 Standard ( a rack of equipment) to it's original glory.
 He simply needs a part, a unique thermoswitch or a way to fix it, not
 retrofit an atomic engine! This is a museum class instrument, 100kc.

 May I suggest start a new thread on the better/best merits/design of
 temperature control.
 Makes it rather difficult to follow a thread as the subject has changed.

 My proposal to use capacitive sensing rather than conductive sensing
 would handle the electrode oxide issue. It is meant as a means to go
 around the sensing issue with parts at hand and only some new electronic
 design of very simple form, not the means to supercalibrate something.

 I guess this only shows that time-nuts are time-nuts...

 Cheers,
 Magnus


 Magnus,
 Perhaps this will help understand why I made that comment.

 That old primary standard was quite a contraption. This things heyday 
 was
 in the order of 1950's and used up into the 60's and some models into 
 early
 70's. Of course it was all tube equipment.

 My unit model was possibly a 620, it predated what Russ has (1100) but was
 quite similar in design. Russ's unit has all the multivibrators in one
 housing where mine was each separate. I think his is a 100kc oscillator 
 and
 mine was 50kc.

 As I remember the one I had was in two 7-foot racks, a standard side and
 frequency measuring side. My oscillator was 50KC though about 300 dollars 
 in
 the mid 6o's would have bought a 100kc quartz bar to upgrade it

 The unit had each module or circuit in a separate 19 rack space all
 averaging 8 inch high The main components, a power supply, oscillator 
 (about
 20 plus rack inches high by itself), separate multivibrators of 100kc, 
 10kc,
 1kc, and 100 cycles. Yes they were called multivibrators though all tube. 
 It
 also had a syncronometer at the top of the rack, better known as a clock.
 Apparently the crystal was rich in harmonics and they made use of it in 
 this
 assembly. That clock ran off of the 1 kc output.

 The heart of the oscillator, main part of this contraption used a quartz 
 bar
 about 3/8 of an inch square and about 2 inches long suspended on 4 
 springs.
 If I recall it was a single oven but it's specs called for about 
 .01-degree
 regulation.

 I don't remember all the fine details, but it had many other components 
 (all
 seperate rack units), a separate 5kc interpolation oscillator, amplifier,
 and even an 8-inch speaker to zero beat the standard to another unit,
 talking about phase lock!

 So as you can see, these vintage units only use/value is that of an 
 antique
 or conversation piece. A 10811 would blow it away performance wise.

 Now with an understanding of that old antique, that discussion was like
 putting an electronic ignition in place of the old Ford Model T spark 
 coil.
 You could, but .. You just search for the part.

 So it's not a time-nut issue as such other than appreciating the history
 or the evolution of time. I can see from the varied posts this is one heck
 of a super talented group. I guess we all get involved in something
 interesting and easily get carried away, as in the discussion. Granted you
 can do a given task many ways, and bantering ideas around is how things 
 are
 born and perfected. Only problem is, it doesn't locate an original 
 antique
 part, what he stated he wanted!

 That old GR stuff does occasionally show up, most free to haul off it's so
 massive. A bunch of the old vintage GR standard parts was listed as a lot 
 on
 ebay some months ago.

 Someone asked what happened to my old GR stuff. I disposed of over 100

Re: [time-nuts] Restoring GR 1120-AB Frequency Standard

2008-08-21 Thread Magnus Danielson
Mike Monett wrote:
   [EMAIL PROTECTED] wrote:
 
   Phil,
 
I didn't believe that the thermoswitch was the problem,  at first,
chiefly because of the simplicity of operation.  Eventually, after
checking wiring,  a  carbon resistor that is  in  series  with the
thermoswitch, and  components   around   the   inner  oven control
circuitry, I removed the thermoswitch to the bench.
 
After hooking  up to a ohmmeter and using a 60 watt light  bulb as
the heat  source, I found that I could duplicate  the  a pulsating
open /  close  as before. I first focused on  the  bulb  leads and
eventually completely  removed the old leads and rebuilt  each one
and did all new soldering under magnification. The problem remains
the same.
 
I'm ready  to  move on at this point  noting  that  this component
failure has me stumped and that the fault is most  likely internal
to the thermoswitch (as strange as this seems). Years ago,  when I
first saw  how  internal   temperature  worked  using  the mercury
thermometer switch,  I  remarked that it  was  one  component that
would never fail. HA! That statement came back to haunt me.
 
   Best,
 
   Russ
 
   I have been following this thread with some interest, as I expect to
   have similar  equipment  in the future. What is amazing  is  how you
   discovered the problem!
 
   Like you, I would not have believed a mercury switch could fail. But
   a quick  search  showed  the contact can  oxidize, and  gave several
   patents aimed at solving the problem:
 
   1. Reduction of oxides in a fluid-based switch - US  Patent 7071432,
   07/04/2006
 
   Often, oxides  may  form   within   the  switch  and  inhibit proper
   functioning of  the switch. For example, the oxides may  increase or
   decrease the surface tension of the liquid metal, which may increase
   or decrease the energy required for the switch to change state.
 
   Oxides can lead to poor switch performance, and even switch failure,
   because they  lessen  or  prevent  a  switching  fluid  from wetting
   surfaces it is supposed to wet.

Hmm... but capacitive sensing should still work well.

Cheer,
Magnus

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Re: [time-nuts] Restoring GR 1120-AB Frequency Standard

2008-08-21 Thread Max Robinson
When I was at the university I saw and worked on a thermostatic switch that 
used a standard mercury thermometer.  The little thing that clipped on to 
the thermometer was the capacitor in an oscillator.  The detector for 
opening and closing the relay was a high Q tuned circuit.  I saw them 
regularly because I had to keep teaching lab instructors how to tune them up 
before each use.  In a controlled environment it might be possible to 
optimize such a circuit for stable operation and tight control.  My 
intuition tells me that 1 degree is about as fine a control as you could get 
unless you had a very narrow range thermometer with a small capillary.  You 
might be able to convert the existing thermostat to capacitive sensing. 
That is apparently what Magnus is suggesting.

Regards.

Max.  K 4 O D S.

Email: [EMAIL PROTECTED]

Transistor site http://www.funwithtransistors.net
Vacuum tube site: http://www.funwithtubes.net
Music site: http://www.maxsmusicplace.com

To subscribe to the fun with tubes group send an email to,
[EMAIL PROTECTED]

- Original Message - 
From: Magnus Danielson [EMAIL PROTECTED]
To: Discussion of precise time and frequency measurement 
time-nuts@febo.com
Sent: Thursday, August 21, 2008 12:00 PM
Subject: Re: [time-nuts] Restoring GR 1120-AB Frequency Standard


 Mike Monett wrote:
   [EMAIL PROTECTED] wrote:

   Phil,

I didn't believe that the thermoswitch was the problem,  at first,
chiefly because of the simplicity of operation.  Eventually, after
checking wiring,  a  carbon resistor that is  in  series  with the
thermoswitch, and  components   around   the   inner  oven control
circuitry, I removed the thermoswitch to the bench.

After hooking  up to a ohmmeter and using a 60 watt light  bulb as
the heat  source, I found that I could duplicate  the  a pulsating
open /  close  as before. I first focused on  the  bulb  leads and
eventually completely  removed the old leads and rebuilt  each one
and did all new soldering under magnification. The problem remains
the same.

I'm ready  to  move on at this point  noting  that  this component
failure has me stumped and that the fault is most  likely internal
to the thermoswitch (as strange as this seems). Years ago,  when I
first saw  how  internal   temperature  worked  using  the mercury
thermometer switch,  I  remarked that it  was  one  component that
would never fail. HA! That statement came back to haunt me.

   Best,

   Russ

   I have been following this thread with some interest, as I expect to
   have similar  equipment  in the future. What is amazing  is  how you
   discovered the problem!

   Like you, I would not have believed a mercury switch could fail. But
   a quick  search  showed  the contact can  oxidize, and  gave several
   patents aimed at solving the problem:

   1. Reduction of oxides in a fluid-based switch - US  Patent 7071432,
   07/04/2006

   Often, oxides  may  form   within   the  switch  and  inhibit proper
   functioning of  the switch. For example, the oxides may  increase or
   decrease the surface tension of the liquid metal, which may increase
   or decrease the energy required for the switch to change state.

   Oxides can lead to poor switch performance, and even switch failure,
   because they  lessen  or  prevent  a  switching  fluid  from wetting
   surfaces it is supposed to wet.

 Hmm... but capacitive sensing should still work well.

 Cheer,
 Magnus

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Re: [time-nuts] Restoring GR 1120-AB Frequency Standard

2008-08-21 Thread Mike Monett
Max Robinson [EMAIL PROTECTED] wrote:

When I was at the university I saw and worked on a thermostatic switch that 
used a standard mercury thermometer.  The little thing that clipped on to 
the thermometer was the capacitor in an oscillator.  The detector for 
opening and closing the relay was a high Q tuned circuit.  I saw them 
regularly because I had to keep teaching lab instructors how to tune them up 
before each use.  In a controlled environment it might be possible to 
optimize such a circuit for stable operation and tight control.  My 
intuition tells me that 1 degree is about as fine a control as you could get 
unless you had a very narrow range thermometer with a small capillary.  You 
might be able to convert the existing thermostat to capacitive sensing. 
That is apparently what Magnus is suggesting.

Regards.

Max.  K 4 O D S.

Optical might work better. Maybe use the lens and laser from an old CDROM.
It might be fun getting it to focus on the mercury column through a round
glass tube. Or maybe the glass wouldn't even pass the infrared. I got a bad
burn once picking up an empty wine glass that was sitting beside a
fireplace. But I understand new systems use a blue laser, which might work
even better.

I wonder what kind of temperature control it would give, and what the
long-term drift might be. Sounds like a fun project.

Regards,

Mike Monett


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Re: [time-nuts] Restoring GR 1120-AB Frequency Standard

2008-08-21 Thread Max Robinson
Hmmm.  That sounds like something to be stored away for the day when my 
thermostat goes bad.  Sounds like it would work.

Regards.

Max.  K 4 O D S.

Email: [EMAIL PROTECTED]

Transistor site http://www.funwithtransistors.net
Vacuum tube site: http://www.funwithtubes.net
Music site: http://www.maxsmusicplace.com

To subscribe to the fun with tubes group send an email to,
[EMAIL PROTECTED]

- Original Message - 
From: Mike Monett [EMAIL PROTECTED]
To: time-nuts@febo.com
Sent: Thursday, August 21, 2008 2:07 PM
Subject: Re: [time-nuts] Restoring GR 1120-AB Frequency Standard


 Max Robinson [EMAIL PROTECTED] wrote:

When I was at the university I saw and worked on a thermostatic switch 
that
used a standard mercury thermometer.  The little thing that clipped on to
the thermometer was the capacitor in an oscillator.  The detector for
opening and closing the relay was a high Q tuned circuit.  I saw them
regularly because I had to keep teaching lab instructors how to tune them 
up
before each use.  In a controlled environment it might be possible to
optimize such a circuit for stable operation and tight control.  My
intuition tells me that 1 degree is about as fine a control as you could 
get
unless you had a very narrow range thermometer with a small capillary. 
You
might be able to convert the existing thermostat to capacitive sensing.
That is apparently what Magnus is suggesting.

Regards.

Max.  K 4 O D S.

 Optical might work better. Maybe use the lens and laser from an old CDROM.
 It might be fun getting it to focus on the mercury column through a round
 glass tube. Or maybe the glass wouldn't even pass the infrared. I got a 
 bad
 burn once picking up an empty wine glass that was sitting beside a
 fireplace. But I understand new systems use a blue laser, which might work
 even better.

 I wonder what kind of temperature control it would give, and what the
 long-term drift might be. Sounds like a fun project.

 Regards,

 Mike Monett


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Re: [time-nuts] Restoring GR 1120-AB Frequency Standard

2008-08-21 Thread Bruce Griffiths
Max

A capacitance bridge using a transformer would be a lot more stable than merely 
using the capacitance to vary the frequency of an LC oscillator.

The advantage of a capacitive sensing technique over a light beam is that it 
has much simpler and potentially more stable mechanical system than when a the 
mercury colum interrupts a light beam. Unless of course on has the Mercury 
column move a moire grating or similar setup such as making the top of the 
mercury column a reflector in an interferometer system.

Bruce
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Re: [time-nuts] Restoring GR 1120-AB Frequency Standard

2008-08-20 Thread wa3frp
Phil,

The details of the thermoswitch failure are not completely clear. 
Intermittently, the mercury column will pass the 78C point without 
causing circuit closure. Instead, a pulsating open / close with an 
internal resistance of 50K - 300K is observed. Circuit closure 
eventually happens at a temperature above 82C. Once an external 
failure, i.e. lead wiring, was ruled out, I used a borrowed microscope 
to view the internal structure of the thermoswitch. Unfortunately, this 
did not reveal the failure source.

Russ

-Original Message-
From: phil [EMAIL PROTECTED]
To: Discussion of precise time and frequency measurement 
time-nuts@febo.com
Sent: Tue, 19 Aug 2008 9:33 pm
Subject: Re: [time-nuts] Restoring GR 1120-AB Frequency Standard



Neville,
good answer. Perhaps the original poster could supply a photo of his 
switch,
perhaps more suggestions could be made. I think we had an old gr-1100 
at one
time, it was a 100kc unit. Needless to say it was scrapped years ago 
and I'm
sure it's been melted down and sent back to the usa in tin cans or cars 
by
now! I'm curious as to how the switch failed. I'm assuming it was a 
sealed
unit.
Phil

- Original Message -
From: Neville Michie [EMAIL PROTECTED]
To: Discussion of precise time and frequency measurement
time-nuts@febo.com
Sent: Tuesday, August 19, 2008 7:46 PM
Subject: Re: [time-nuts] Restoring GR 1120-AB Frequency Standard


Hi,
this is a second attempt at an answer, the first seemed to evaporate.
Mercury-in -glass thermometers have formed the basis of a system of
thermostats
used constant temperature systems of very high performance.
A major producer of contact thermometers was Jumo (maybe German).
These thermometers had a thin wire that went down the capillary and
contacted the mercury at the set temperature. The system could be
accurate to
0.005 degree. The control algorithm is alien to modern EEs but used a
large thermal mass and a fixed rate of heating to produce a slow
temperature ramp.
Fast response by the thermometer switching kept overshoot down to
millidegrees.
A cycle time of 5 or 10 seconds kept a very low amplitude temperature
ramp running up and down
with mean temperature held quite close.
Locating the thermometer close to the heater caused a little over
control which reduced overshoot and cycle amplitude.
The thermometers had up to 30 mA run through the wire, but more
modern units reduced this to 1mA.
If the tip is corroded on your thermometer contact, maybe a higher
resistance measuring circuit may
still operate reliably.
Good Luck with the unit,
Neville Michie





On 20/08/2008, at 9:17 AM, Mark Sims wrote:


 I suspect the only place you would find a replacement themoswitch
 is in another unit. I also doubt that any current mechanical
 switch will be anywhere near stable and accurate enough.

 I stand by my original comments: Built a solid state functional
 replacement in the same form factor as the original unit. It will
 be hidden inside the oven assembly where only you will know of the
 dastardly deed that you did. If you ever find a replacement
 switch, you can install it and bask in its originality. Until
 then, bask in its solid state patch enabled oscillatude.

 A non-original part that restores a device to operating condition
 is far superior to a dead unit... particularly if the part is not
 visible. There are lots of zillion dollar antique cars winning
 best-of-show with modern internal engine components (not to mention
 bondo and fiberglass under the paint).
 

 _
 Be the filmmaker you always wanted to beearn how to burn a DVD
 with Windows.
 http://clk.atdmt.com/MRT/go/108588797/direct/01/
 ___
 time-nuts mailing list -- time-nuts@febo.com
 To unsubscribe, go to https://www.febo.com/cgi-bin/mailman/listinfo/
 time-nuts
 and follow the instructions there.


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To unsubscribe, go to
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Re: [time-nuts] Restoring GR 1120-AB Frequency Standard

2008-08-20 Thread wa3frp
Hi Neville,

Voltage across the thermoswitch contacts in less than 10VAC.   Current 
is 6-8 mA.  Once in failure mode, the mercury column passes the 78C 
point without causing circuit closure.  Instead, a rapidly pulsating 
open / close with an internal resistance of 50K - 300K is observed. 
Circuit closure eventually happens at a temperature above 82C. After 
this overtemp condition, the thermoswitch will perform normally for 
numerous cycles before going back into failure mode.

Once I detected the intermittent thermoswitch failure, I increased 
voltage and current to see if this would restore reliability.  Failures 
went from minutes and hours to about 12 hours and occasionally days but 
not good enough to declare success. I haven't increased voltage and 
current further as I feel that it better to replace the failing 
component.


Thanks,

Russ


-Original Message-
From: Neville Michie [EMAIL PROTECTED]
To: Discussion of precise time and frequency measurement 
time-nuts@febo.com
Sent: Tue, 19 Aug 2008 7:46 pm
Subject: Re: [time-nuts] Restoring GR 1120-AB Frequency Standard



Hi,
this is a second attempt at an answer, the first seemed to evaporate.
Mercury-in -glass thermometers have formed the basis of a system of
thermostats
used constant temperature systems of very high performance.
A major producer of contact thermometers was Jumo (maybe  German).
These thermometers had a thin wire that went down the capillary and
contacted the mercury at the set temperature. The system could be
accurate to
0.005 degree. The control algorithm is alien to modern EEs but used a
large thermal mass and a fixed rate of heating to produce a slow
temperature ramp.
Fast response by the thermometer switching kept overshoot down to
millidegrees.
A cycle time of 5 or 10 seconds kept a very low amplitude temperature
ramp running up and down
with mean temperature held quite close.
Locating the thermometer close to the heater caused a little over
control which reduced overshoot and cycle amplitude.
The thermometers had up to 30 mA run through the wire, but more
modern units reduced this to 1mA.
If the tip is corroded on your thermometer contact, maybe a higher
resistance measuring circuit may
still operate reliably.
Good Luck with the unit,
Neville Michie





On 20/08/2008, at 9:17 AM, Mark Sims wrote:


 I suspect the only place you would find a replacement themoswitch
 is in another unit.  I also doubt that any current mechanical
 switch will be anywhere near stable and accurate enough.

 I stand by my original comments:  Built a solid state functional
 replacement in the same form factor as the original unit.  It will
 be hidden inside the oven assembly where only you will know of the
 dastardly deed that you did.  If you ever find a replacement
 switch,  you can install it and bask in its originality.  Until
 then,  bask in its solid state patch enabled oscillatude.

 A non-original part that restores a device to operating condition
 is far superior to a dead unit...  particularly if the part is not
 visible.  There are lots of zillion dollar antique cars winning
 best-of-show with modern internal engine components (not to mention
 bondo and fiberglass under the paint).
 

 _
 Be the filmmaker you always wanted to beearn how to burn a DVD
 with Windows.
 http://clk.atdmt.com/MRT/go/108588797/direct/01/
 ___
 time-nuts mailing list -- time-nuts@febo.com
 To unsubscribe, go to https://www.febo.com/cgi-bin/mailman/listinfo/
 time-nuts
 and follow the instructions there.


___
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To unsubscribe, go to 
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and follow the instructions there.


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To unsubscribe, go to https://www.febo.com/cgi-bin/mailman/listinfo/time-nuts
and follow the instructions there.


Re: [time-nuts] Restoring GR 1120-AB Frequency Standard

2008-08-20 Thread phil
Russ,
In other words, you sound like you are not 100% sure it's the switch. A 
shame you couldn't graph voltage and current going to the switch as it 
cycles. Is it possible a cap or something else is intermittently failing in 
the circuit. Again I'm assuming with that resistance there is something 
between it and the heater. Though I had one, I don't think I ever looked 
inside the thing.

I have seen some similar units (I think what you have) that use an almost 
paper thin column of mercury. I would guess that is how they can achieve the 
fine resolution/precision.

Phil


- Original Message - 
From: [EMAIL PROTECTED]
To: time-nuts@febo.com
Cc: [EMAIL PROTECTED]
Sent: Wednesday, August 20, 2008 2:34 AM
Subject: Re: [time-nuts] Restoring GR 1120-AB Frequency Standard


 Phil,

 The details of the thermoswitch failure are not completely clear. 
 Intermittently, the mercury column will pass the 78C point without causing 
 circuit closure. Instead, a pulsating open / close with an internal 
 resistance of 50K - 300K is observed. Circuit closure eventually happens 
 at a temperature above 82C. Once an external failure, i.e. lead wiring, 
 was ruled out, I used a borrowed microscope to view the internal structure 
 of the thermoswitch. Unfortunately, this did not reveal the failure 
 source.

 Russ

 -Original Message-
 From: phil [EMAIL PROTECTED]
 To: Discussion of precise time and frequency measurement 
 time-nuts@febo.com
 Sent: Tue, 19 Aug 2008 9:33 pm
 Subject: Re: [time-nuts] Restoring GR 1120-AB Frequency Standard



 Neville,
 good answer. Perhaps the original poster could supply a photo of his 
 switch,
 perhaps more suggestions could be made. I think we had an old gr-1100 at 
 one
 time, it was a 100kc unit. Needless to say it was scrapped years ago and 
 I'm
 sure it's been melted down and sent back to the usa in tin cans or cars by
 now! I'm curious as to how the switch failed. I'm assuming it was a sealed
 unit.
 Phil

 - Original Message -
 From: Neville Michie [EMAIL PROTECTED]
 To: Discussion of precise time and frequency measurement
 time-nuts@febo.com
 Sent: Tuesday, August 19, 2008 7:46 PM
 Subject: Re: [time-nuts] Restoring GR 1120-AB Frequency Standard


 Hi,
 this is a second attempt at an answer, the first seemed to evaporate.
 Mercury-in -glass thermometers have formed the basis of a system of
 thermostats
 used constant temperature systems of very high performance.
 A major producer of contact thermometers was Jumo (maybe German).
 These thermometers had a thin wire that went down the capillary and
 contacted the mercury at the set temperature. The system could be
 accurate to
 0.005 degree. The control algorithm is alien to modern EEs but used a
 large thermal mass and a fixed rate of heating to produce a slow
 temperature ramp.
 Fast response by the thermometer switching kept overshoot down to
 millidegrees.
 A cycle time of 5 or 10 seconds kept a very low amplitude temperature
 ramp running up and down
 with mean temperature held quite close.
 Locating the thermometer close to the heater caused a little over
 control which reduced overshoot and cycle amplitude.
 The thermometers had up to 30 mA run through the wire, but more
 modern units reduced this to 1mA.
 If the tip is corroded on your thermometer contact, maybe a higher
 resistance measuring circuit may
 still operate reliably.
 Good Luck with the unit,
 Neville Michie





 On 20/08/2008, at 9:17 AM, Mark Sims wrote:


 I suspect the only place you would find a replacement themoswitch
 is in another unit. I also doubt that any current mechanical
 switch will be anywhere near stable and accurate enough.

 I stand by my original comments: Built a solid state functional
 replacement in the same form factor as the original unit. It will
 be hidden inside the oven assembly where only you will know of the
 dastardly deed that you did. If you ever find a replacement
 switch, you can install it and bask in its originality. Until
 then, bask in its solid state patch enabled oscillatude.

 A non-original part that restores a device to operating condition
 is far superior to a dead unit... particularly if the part is not
 visible. There are lots of zillion dollar antique cars winning
 best-of-show with modern internal engine components (not to mention
 bondo and fiberglass under the paint).
 

 _
 Be the filmmaker you always wanted to beearn how to burn a DVD
 with Windows.
 http://clk.atdmt.com/MRT/go/108588797/direct/01/
 ___
 time-nuts mailing list -- time-nuts@febo.com
 To unsubscribe, go to https://www.febo.com/cgi-bin/mailman/listinfo/
 time-nuts
 and follow the instructions there.


 ___
 time-nuts mailing list -- time-nuts@febo.com
 To unsubscribe, go to
 https://www.febo.com/cgi-bin/mailman/listinfo/time-nuts

Re: [time-nuts] Restoring GR 1120-AB Frequency Standard

2008-08-20 Thread phil
Russ,
Also could it be a cold solder joint on the tubes connections, possibly look 
good but have a high resistance. That could account for an intermittent as 
you are describing. Sometimes we overlook the simplest of things.
Phil


- Original Message - 
From: phil [EMAIL PROTECTED]
To: time-nuts@febo.com; [EMAIL PROTECTED]
Sent: Wednesday, August 20, 2008 3:26 AM
Subject: Re: [time-nuts] Restoring GR 1120-AB Frequency Standard


 Russ,
 In other words, you sound like you are not 100% sure it's the switch. A
 shame you couldn't graph voltage and current going to the switch as it
 cycles. Is it possible a cap or something else is intermittently failing 
 in
 the circuit. Again I'm assuming with that resistance there is something
 between it and the heater. Though I had one, I don't think I ever looked
 inside the thing.

 I have seen some similar units (I think what you have) that use an almost
 paper thin column of mercury. I would guess that is how they can achieve 
 the
 fine resolution/precision.

 Phil


 - Original Message - 
 From: [EMAIL PROTECTED]
 To: time-nuts@febo.com
 Cc: [EMAIL PROTECTED]
 Sent: Wednesday, August 20, 2008 2:34 AM
 Subject: Re: [time-nuts] Restoring GR 1120-AB Frequency Standard


 Phil,

 The details of the thermoswitch failure are not completely clear.
 Intermittently, the mercury column will pass the 78C point without 
 causing
 circuit closure. Instead, a pulsating open / close with an internal
 resistance of 50K - 300K is observed. Circuit closure eventually happens
 at a temperature above 82C. Once an external failure, i.e. lead wiring,
 was ruled out, I used a borrowed microscope to view the internal 
 structure
 of the thermoswitch. Unfortunately, this did not reveal the failure
 source.

 Russ

 -Original Message-
 From: phil [EMAIL PROTECTED]
 To: Discussion of precise time and frequency measurement
 time-nuts@febo.com
 Sent: Tue, 19 Aug 2008 9:33 pm
 Subject: Re: [time-nuts] Restoring GR 1120-AB Frequency Standard



 Neville,
 good answer. Perhaps the original poster could supply a photo of his
 switch,
 perhaps more suggestions could be made. I think we had an old gr-1100 at
 one
 time, it was a 100kc unit. Needless to say it was scrapped years ago and
 I'm
 sure it's been melted down and sent back to the usa in tin cans or cars 
 by
 now! I'm curious as to how the switch failed. I'm assuming it was a 
 sealed
 unit.
 Phil

 - Original Message -
 From: Neville Michie [EMAIL PROTECTED]
 To: Discussion of precise time and frequency measurement
 time-nuts@febo.com
 Sent: Tuesday, August 19, 2008 7:46 PM
 Subject: Re: [time-nuts] Restoring GR 1120-AB Frequency Standard


 Hi,
 this is a second attempt at an answer, the first seemed to evaporate.
 Mercury-in -glass thermometers have formed the basis of a system of
 thermostats
 used constant temperature systems of very high performance.
 A major producer of contact thermometers was Jumo (maybe German).
 These thermometers had a thin wire that went down the capillary and
 contacted the mercury at the set temperature. The system could be
 accurate to
 0.005 degree. The control algorithm is alien to modern EEs but used a
 large thermal mass and a fixed rate of heating to produce a slow
 temperature ramp.
 Fast response by the thermometer switching kept overshoot down to
 millidegrees.
 A cycle time of 5 or 10 seconds kept a very low amplitude temperature
 ramp running up and down
 with mean temperature held quite close.
 Locating the thermometer close to the heater caused a little over
 control which reduced overshoot and cycle amplitude.
 The thermometers had up to 30 mA run through the wire, but more
 modern units reduced this to 1mA.
 If the tip is corroded on your thermometer contact, maybe a higher
 resistance measuring circuit may
 still operate reliably.
 Good Luck with the unit,
 Neville Michie





 On 20/08/2008, at 9:17 AM, Mark Sims wrote:


 I suspect the only place you would find a replacement themoswitch
 is in another unit. I also doubt that any current mechanical
 switch will be anywhere near stable and accurate enough.

 I stand by my original comments: Built a solid state functional
 replacement in the same form factor as the original unit. It will
 be hidden inside the oven assembly where only you will know of the
 dastardly deed that you did. If you ever find a replacement
 switch, you can install it and bask in its originality. Until
 then, bask in its solid state patch enabled oscillatude.

 A non-original part that restores a device to operating condition
 is far superior to a dead unit... particularly if the part is not
 visible. There are lots of zillion dollar antique cars winning
 best-of-show with modern internal engine components (not to mention
 bondo and fiberglass under the paint).
 

 _
 Be the filmmaker you always wanted to beearn how to burn a DVD

Re: [time-nuts] Restoring GR 1120-AB Frequency Standard

2008-08-20 Thread wa3frp

Phil,

I didn't believe that the thermoswitch was the problem, at first, 
chiefly because of the simplicity of operation. Eventually, after 
checking wiring, a carbon resistor that is in series with the 
thermoswitch, and components around the inner oven control circuitry, I 
removed the thermoswitch to the bench.

After hooking up to a ohmmeter and using a 60 watt light bulb as the 
heat source, I found that I could duplicate the
a pulsating open / close as before. I first focused on the bulb leads 
and eventually completely removed the old leads and rebuilt each one 
and did all new soldering under magnification. The problem remains the 
same.

I'm ready to move on at this point noting that this component failure 
has me stumped and that the fault is most likely internal to the 
thermoswitch (as strange as this seems). Years ago, when I first saw 
how internal temperature worked using the mercury thermometer switch, I 
remarked that it was one component that would never fail. HA! That 
statement came back to haunt me.

Best,

Russ


-Original Message-
From: phil [EMAIL PROTECTED]
To: Discussion of precise time and frequency measurement 
time-nuts@febo.com
Sent: Wed, 20 Aug 2008 3:45 am
Subject: Re: [time-nuts] Restoring GR 1120-AB Frequency Standard



Russ,
Also could it be a cold solder joint on the tubes connections, possibly 
look
good but have a high resistance. That could account for an intermittent 
as
you are describing. Sometimes we overlook the simplest of things.
Phil


- Original Message -
From: phil [EMAIL PROTECTED]
To: time-nuts@febo.com; [EMAIL PROTECTED]
Sent: Wednesday, August 20, 2008 3:26 AM
Subject: Re: [time-nuts] Restoring GR 1120-AB Frequency Standard


 Russ,
 In other words, you sound like you are not 100% sure it's the switch. 
A
 shame you couldn't graph voltage and current going to the switch as it
 cycles. Is it possible a cap or something else is intermittently 
failing
 in
 the circuit. Again I'm assuming with that resistance there is 
something
 between it and the heater. Though I had one, I don't think I ever 
looked
 inside the thing.

 I have seen some similar units (I think what you have) that use an 
almost
 paper thin column of mercury. I would guess that is how they can 
achieve
 the
 fine resolution/precision.

 Phil


 - Original Message -
 From: [EMAIL PROTECTED]
 To: time-nuts@febo.com
 Cc: [EMAIL PROTECTED]
 Sent: Wednesday, August 20, 2008 2:34 AM
 Subject: Re: [time-nuts] Restoring GR 1120-AB Frequency Standard


 Phil,

 The details of the thermoswitch failure are not completely clear.
 Intermittently, the mercury column will pass the 78C point without
 causing
 circuit closure. Instead, a pulsating open / close with an internal
 resistance of 50K - 300K is observed. Circuit closure eventually 
happens
 at a temperature above 82C. Once an external failure, i.e. lead 
wiring,
 was ruled out, I used a borrowed microscope to view the internal
 structure
 of the thermoswitch. Unfortunately, this did not reveal the failure
 source.

 Russ

 -Original Message-
 From: phil [EMAIL PROTECTED]
 To: Discussion of precise time and frequency measurement
 time-nuts@febo.com
 Sent: Tue, 19 Aug 2008 9:33 pm
 Subject: Re: [time-nuts] Restoring GR 1120-AB Frequency Standard



 Neville,
 good answer. Perhaps the original poster could supply a photo of his
 switch,
 perhaps more suggestions could be made. I think we had an old 
gr-1100 at
 one
 time, it was a 100kc unit. Needless to say it was scrapped years ago 
and
 I'm
 sure it's been melted down and sent back to the usa in tin cans or 
cars
 by
 now! I'm curious as to how the switch failed. I'm assuming it was a
 sealed
 unit.
 Phil

 - Original Message -
 From: Neville Michie [EMAIL PROTECTED]
 To: Discussion of precise time and frequency measurement
 time-nuts@febo.com
 Sent: Tuesday, August 19, 2008 7:46 PM
 Subject: Re: [time-nuts] Restoring GR 1120-AB Frequency Standard


 Hi,
 this is a second attempt at an answer, the first seemed to evaporate.
 Mercury-in -glass thermometers have formed the basis of a system of
 thermostats
 used constant temperature systems of very high performance.
 A major producer of contact thermometers was Jumo (maybe German).
 These thermometers had a thin wire that went down the capillary and
 contacted the mercury at the set temperature. The system could be
 accurate to
 0.005 degree. The control algorithm is alien to modern EEs but used a
 large thermal mass and a fixed rate of heating to produce a slow
 temperature ramp.
 Fast response by the thermometer switching kept overshoot down to
 millidegrees.
 A cycle time of 5 or 10 seconds kept a very low amplitude temperature
 ramp running up and down
 with mean temperature held quite close.
 Locating the thermometer close to the heater caused a little over
 control which reduced overshoot and cycle amplitude.
 The thermometers had up to 30 mA run through the wire, but more
 modern units reduced

Re: [time-nuts] Restoring GR 1120-AB Frequency Standard

2008-08-20 Thread Mike Monett
  [EMAIL PROTECTED] wrote:

  Phil,

   I didn't believe that the thermoswitch was the problem,  at first,
   chiefly because of the simplicity of operation.  Eventually, after
   checking wiring,  a  carbon resistor that is  in  series  with the
   thermoswitch, and  components   around   the   inner  oven control
   circuitry, I removed the thermoswitch to the bench.

   After hooking  up to a ohmmeter and using a 60 watt light  bulb as
   the heat  source, I found that I could duplicate  the  a pulsating
   open /  close  as before. I first focused on  the  bulb  leads and
   eventually completely  removed the old leads and rebuilt  each one
   and did all new soldering under magnification. The problem remains
   the same.

   I'm ready  to  move on at this point  noting  that  this component
   failure has me stumped and that the fault is most  likely internal
   to the thermoswitch (as strange as this seems). Years ago,  when I
   first saw  how  internal   temperature  worked  using  the mercury
   thermometer switch,  I  remarked that it  was  one  component that
   would never fail. HA! That statement came back to haunt me.

  Best,

  Russ

  I have been following this thread with some interest, as I expect to
  have similar  equipment  in the future. What is amazing  is  how you
  discovered the problem!

  Like you, I would not have believed a mercury switch could fail. But
  a quick  search  showed  the contact can  oxidize, and  gave several
  patents aimed at solving the problem:

  1. Reduction of oxides in a fluid-based switch - US  Patent 7071432,
  07/04/2006

  Often, oxides  may  form   within   the  switch  and  inhibit proper
  functioning of  the switch. For example, the oxides may  increase or
  decrease the surface tension of the liquid metal, which may increase
  or decrease the energy required for the switch to change state.

  Oxides can lead to poor switch performance, and even switch failure,
  because they  lessen  or  prevent  a  switching  fluid  from wetting
  surfaces it is supposed to wet.

  2. Preventing corrosion degradation in a fluid-based switch - United
  States Patent 6781074, 08/24/2004

  Liquid metal switches rely on the cleanness of the liquid  metal for
  good performance.  If  the liquid metal forms oxide  films  or other
  types of  corrosion  product buildup within the  switch,  the proper
  functioning or  performance  of   the   switch   may  degrade  or be
  inhibited.

  For example, the oxide film or other corrosion products may increase
  the surface  tension  of the liquid metal,  which  may  increase the
  energy required  for the switch to change state. Films of  oxide and
  other corrosion  products may increase the tendency  for  the liquid
  metal to  wet  to  the substrate  between  switch  contacts, thereby
  increasing undesirable  short circuits in  the  switching operation.
  Build up of oxide and other corrosion products may also  degrade the
  ability of  the  liquid  metal to wet to  the  switch  contacts, and
  thereby may increase the probability of undesirable open circuits in
  the switching operation.

  This is very interesting. Thanks for posting your experience.

  Best Regards,

  Mike Monett

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Re: [time-nuts] Restoring GR 1120-AB Frequency Standard

2008-08-20 Thread phil
Russ
Do you have a photo, would it be possible to build? I have a few flasks of
mercury and a few 10's of thousands of mercury wetted relays that some could
be cannibalized for electrodes. The trick here is how thin is that column of
mercury. My guess the thinner the column, the finer the resolution or the
more it will travel with a small temp swing. Better yet, possible to cut
that thing open and fix it.
I know that's more time than it's worth.

Another thought, if the contacts have corroded in the mercury, perhaps from
contamination, would it be possible to burn the contamination off.
Thinking of excessive voltage/current. Perhaps making it arc internally.
Trick would be to limit current not to explode the thing, perhaps using a
charged capacitor. Just a thought.

Oh, do you have the whole rack, all dividers and the clock? I bet the old
clock alone is worth a thousand bucks today. Seems like it was driven by 1
KC. My old standard was complete, a 5 or 6 foot rack and came out of an old
Hamerland Radio plant.

phil


- Original Message - 
From: [EMAIL PROTECTED]
To: time-nuts@febo.com
Cc: [EMAIL PROTECTED]
Sent: Wednesday, August 20, 2008 4:16 AM
Subject: Re: [time-nuts] Restoring GR 1120-AB Frequency Standard



 Phil,

 I didn't believe that the thermoswitch was the problem, at first, chiefly 
 because of the simplicity of operation. Eventually, after checking wiring, 
 a carbon resistor that is in series with the thermoswitch, and components 
 around the inner oven control circuitry, I removed the thermoswitch to the 
 bench.

 After hooking up to a ohmmeter and using a 60 watt light bulb as the heat 
 source, I found that I could duplicate the
 a pulsating open / close as before. I first focused on the bulb leads and 
 eventually completely removed the old leads and rebuilt each one and did 
 all new soldering under magnification. The problem remains the same.

 I'm ready to move on at this point noting that this component failure has 
 me stumped and that the fault is most likely internal to the thermoswitch 
 (as strange as this seems). Years ago, when I first saw how internal 
 temperature worked using the mercury thermometer switch, I remarked that 
 it was one component that would never fail. HA! That statement came back 
 to haunt me.

 Best,

 Russ


 -Original Message-
 From: phil [EMAIL PROTECTED]
 To: Discussion of precise time and frequency measurement 
 time-nuts@febo.com
 Sent: Wed, 20 Aug 2008 3:45 am
 Subject: Re: [time-nuts] Restoring GR 1120-AB Frequency Standard



 Russ,
 Also could it be a cold solder joint on the tubes connections, possibly 
 look
 good but have a high resistance. That could account for an intermittent as
 you are describing. Sometimes we overlook the simplest of things.
 Phil


 - Original Message -
 From: phil [EMAIL PROTECTED]
 To: time-nuts@febo.com; [EMAIL PROTECTED]
 Sent: Wednesday, August 20, 2008 3:26 AM
 Subject: Re: [time-nuts] Restoring GR 1120-AB Frequency Standard


 Russ,
 In other words, you sound like you are not 100% sure it's the switch.
 A
 shame you couldn't graph voltage and current going to the switch as it
 cycles. Is it possible a cap or something else is intermittently
 failing
 in
 the circuit. Again I'm assuming with that resistance there is
 something
 between it and the heater. Though I had one, I don't think I ever
 looked
 inside the thing.

 I have seen some similar units (I think what you have) that use an
 almost
 paper thin column of mercury. I would guess that is how they can
 achieve
 the
 fine resolution/precision.

 Phil


 - Original Message -
 From: [EMAIL PROTECTED]
 To: time-nuts@febo.com
 Cc: [EMAIL PROTECTED]
 Sent: Wednesday, August 20, 2008 2:34 AM
 Subject: Re: [time-nuts] Restoring GR 1120-AB Frequency Standard


 Phil,

 The details of the thermoswitch failure are not completely clear.
 Intermittently, the mercury column will pass the 78C point without
 causing
 circuit closure. Instead, a pulsating open / close with an internal
 resistance of 50K - 300K is observed. Circuit closure eventually
 happens
 at a temperature above 82C. Once an external failure, i.e. lead
 wiring,
 was ruled out, I used a borrowed microscope to view the internal
 structure
 of the thermoswitch. Unfortunately, this did not reveal the failure
 source.

 Russ

 -Original Message-
 From: phil [EMAIL PROTECTED]
 To: Discussion of precise time and frequency measurement
 time-nuts@febo.com
 Sent: Tue, 19 Aug 2008 9:33 pm
 Subject: Re: [time-nuts] Restoring GR 1120-AB Frequency Standard



 Neville,
 good answer. Perhaps the original poster could supply a photo of his
 switch,
 perhaps more suggestions could be made. I think we had an old
 gr-1100 at
 one
 time, it was a 100kc unit. Needless to say it was scrapped years ago
 and
 I'm
 sure it's been melted down and sent back to the usa in tin cans or
 cars
 by
 now! I'm curious as to how the switch failed. I'm assuming it was a
 sealed
 unit.
 Phil

Re: [time-nuts] Restoring GR 1120-AB Frequency Standard

2008-08-20 Thread Bruce Griffiths
phil wrote:
 Russ
 Do you have a photo, would it be possible to build? I have a few flasks of
 mercury and a few 10's of thousands of mercury wetted relays that some could
 be cannibalized for electrodes. The trick here is how thin is that column of
 mercury. My guess the thinner the column, the finer the resolution or the
 more it will travel with a small temp swing. Better yet, possible to cut
 that thing open and fix it.
 I know that's more time than it's worth.

 Another thought, if the contacts have corroded in the mercury, perhaps from
 contamination, would it be possible to burn the contamination off.
 Thinking of excessive voltage/current. Perhaps making it arc internally.
 Trick would be to limit current not to explode the thing, perhaps using a
 charged capacitor. Just a thought.

 Oh, do you have the whole rack, all dividers and the clock? I bet the old
 clock alone is worth a thousand bucks today. Seems like it was driven by 1
 KC. My old standard was complete, a 5 or 6 foot rack and came out of an old
 Hamerland Radio plant.

 phil


   
Phil

NBS used platinum wires in their mercury toluene thermoregulators.
These were constructed from pyrex as it proved more stable than 
stainless steel.
These themoregulators had a sensitivity of about 0.001C and were used to 
regulate the temperature of oil baths,

Bruce

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Re: [time-nuts] Restoring GR 1120-AB Frequency Standard

2008-08-20 Thread Bruce Griffiths
phil wrote:
 Bruce, what was the diameter or how was the column situated to give those 
 resolutions.



   
Phil

The thermoregulator consisted of a horizontal ring tube filled with 
toluene connected to a 13 long J -tube filled with mercury and 
containing a capillary section at the top.
The top contact consisted of platinum wire within and parallel to the 
capillary section, the mercury entered the capillary section and made 
contact with the tip of the vertical platinum wire therein.
The other contact was made via a piece of platinum wire sealed through 
the side of the glass tube below the capillary section.
Thus the top contact platinum wire  fine enough to fit within the 
capillary section of the J tube and to a first approximation the 
diameter has no effect on the sensitivity which is due to the relatively 
high thermal expansion of the (highly flammable and somewhat toxic) 
toluene.

Platinum and iron have the advantage that they do not directly form 
amalgams on contact with mercury and are thus not embrittled by 
amalgamation.
However amalgams of platinum and iron can be formed electrochemically.

I have a couple of illustrations of such thermoregulators which I can 
scan if you wish.

Bruce

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Re: [time-nuts] Restoring GR 1120-AB Frequency Standard

2008-08-20 Thread phil
Bruce,
nuf said, in that case it's the expansion of toluene, not the mercury. Can 
easily see how that would work, actually rather ingenious. As always, more 
than one way to do something.
Thanks, Phil


- Original Message - 
From: Bruce Griffiths [EMAIL PROTECTED]
To: Discussion of precise time and frequency measurement 
time-nuts@febo.com
Sent: Wednesday, August 20, 2008 7:05 AM
Subject: Re: [time-nuts] Restoring GR 1120-AB Frequency Standard


 phil wrote:
 Bruce, what was the diameter or how was the column situated to give those
 resolutions.




 Phil

 The thermoregulator consisted of a horizontal ring tube filled with
 toluene connected to a 13 long J -tube filled with mercury and
 containing a capillary section at the top.
 The top contact consisted of platinum wire within and parallel to the
 capillary section, the mercury entered the capillary section and made
 contact with the tip of the vertical platinum wire therein.
 The other contact was made via a piece of platinum wire sealed through
 the side of the glass tube below the capillary section.
 Thus the top contact platinum wire  fine enough to fit within the
 capillary section of the J tube and to a first approximation the
 diameter has no effect on the sensitivity which is due to the relatively
 high thermal expansion of the (highly flammable and somewhat toxic)
 toluene.

 Platinum and iron have the advantage that they do not directly form
 amalgams on contact with mercury and are thus not embrittled by
 amalgamation.
 However amalgams of platinum and iron can be formed electrochemically.

 I have a couple of illustrations of such thermoregulators which I can
 scan if you wish.

 Bruce

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Re: [time-nuts] Restoring GR 1120-AB Frequency Standard

2008-08-20 Thread wa3frp
Hi Mike,

Yes I feel that you have nailed the root cause of the failure.  That 
explains the failures observed here.

Thanks and Best Regards,

Russ


-Original Message-
From: Mike Monett [EMAIL PROTECTED]
To: time-nuts@febo.com
Sent: Wed, 20 Aug 2008 5:14 am
Subject: Re: [time-nuts] Restoring GR 1120-AB Frequency Standard



  [EMAIL PROTECTED] wrote:

  Phil,

   I didn't believe that the thermoswitch was the problem,  at first,
   chiefly because of the simplicity of operation.  Eventually, after
   checking wiring,  a  carbon resistor that is  in  series  with the
   thermoswitch, and  components   around   the   inner  oven control
   circuitry, I removed the thermoswitch to the bench.

   After hooking  up to a ohmmeter and using a 60 watt light  bulb as
   the heat  source, I found that I could duplicate  the  a pulsating
   open /  close  as before. I first focused on  the  bulb  leads and
   eventually completely  removed the old leads and rebuilt  each one
   and did all new soldering under magnification. The problem remains
   the same.

   I'm ready  to  move on at this point  noting  that  this component
   failure has me stumped and that the fault is most  likely internal
   to the thermoswitch (as strange as this seems). Years ago,  when I
   first saw  how  internal   temperature  worked  using  the mercury
   thermometer switch,  I  remarked that it  was  one  component that
   would never fail. HA! That statement came back to haunt me.

  Best,

  Russ

  I have been following this thread with some interest, as I expect to
  have similar  equipment  in the future. What is amazing  is  how you
  discovered the problem!

  Like you, I would not have believed a mercury switch could fail. But
  a quick  search  showed  the contact can  oxidize, and  gave several
  patents aimed at solving the problem:

  1. Reduction of oxides in a fluid-based switch - US  Patent 7071432,
  07/04/2006

  Often, oxides  may  form   within   the  switch  and  inhibit proper
  functioning of  the switch. For example, the oxides may  increase or
  decrease the surface tension of the liquid metal, which may increase
  or decrease the energy required for the switch to change state.

  Oxides can lead to poor switch performance, and even switch failure,
  because they  lessen  or  prevent  a  switching  fluid  from wetting
  surfaces it is supposed to wet.

  2. Preventing corrosion degradation in a fluid-based switch - United
  States Patent 6781074, 08/24/2004

  Liquid metal switches rely on the cleanness of the liquid  metal for
  good performance.  If  the liquid metal forms oxide  films  or other
  types of  corrosion  product buildup within the  switch,  the proper
  functioning or  performance  of   the   switch   may  degrade  or be
  inhibited.

  For example, the oxide film or other corrosion products may increase
  the surface  tension  of the liquid metal,  which  may  increase the
  energy required  for the switch to change state. Films of  oxide and
  other corrosion  products may increase the tendency  for  the liquid
  metal to  wet  to  the substrate  between  switch  contacts, thereby
  increasing undesirable  short circuits in  the  switching operation.
  Build up of oxide and other corrosion products may also  degrade the
  ability of  the  liquid  metal to wet to  the  switch  contacts, and
  thereby may increase the probability of undesirable open circuits in
  the switching operation.

  This is very interesting. Thanks for posting your experience.

  Best Regards,

  Mike Monett

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[time-nuts] Restoring GR 1120-AB Frequency Standard - Need assist...

2008-08-19 Thread wa3frp

I am in the last stage of restoring a 1964 General Radio Frequency 
Standard Model 1120-AB.

I'm having trouble getting the inner oven to work propoerly and the 
problem has been traced to a defective thermostat in the inner oven.  
In checking, the thermostat is a thermoswitch manufactured by Princo 
and is no longer available.

My options appear to be:

1. locate a working GR Standard Frequency Oscillator (1113-A) and 
replace the entire chassis.

2. locate a non-working GR Frequency Oscillator and part it out as 
needed

3. find a suitable replacement for the original thermoswitch (78 C - 
closes circuit when temperature is reached)


I was wondering if anyone on this list has any sources or leads for #1 
and #2 and any opinions on a source for #3.

Thanks
Russ WA3FRP 

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Re: [time-nuts] Restoring GR 1120-AB Frequency Standard - Need assist...

2008-08-19 Thread WB6BNQ
   Hello Russ,

   Well, depending upon the size requirement of the thermal switch, I
   would consider trying to retro-fit.  One company that makes such things
   is TEMPCO [ [1]http://www.tempco.com ].  They have several different
   kinds and even one model that is adjustable.  There is a nice pictorial
   short-form PDF catalog that gives a clear picture of their temperature
   switches.  Here is the URL for that :
   [2]http://www.tempco.com/Intro2008small.pdf  See the 31st page.

   No doubt there are other manufacturers but this is the only one that
   comes to mind at the moment.  As for #1 or #2 questions, I would think
   of those as a last ditch effort.

   BillWB6BNQ

   [EMAIL PROTECTED] wrote:

 I am in the last stage of restoring a 1964 General Radio Frequency
 Standard Model 1120-AB.

 I'm having trouble getting the inner oven to work propoerly and the
 problem has been traced to a defective thermostat in the inner oven.
 In checking, the thermostat is a thermoswitch manufactured by Princo
 and is no longer available.

 My options appear to be:

 1. locate a working GR Standard Frequency Oscillator (1113-A) and
 replace the entire chassis.

 2. locate a non-working GR Frequency Oscillator and part it out as
 needed

 3. find a suitable replacement for the original thermoswitch (78 C -
 closes circuit when temperature is reached)

 I was wondering if anyone on this list has any sources or leads for
 #1
 and #2 and any opinions on a source for #3.

 Thanks
 Russ WA3FRP

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References

   1. http://www.tempco.com/
   2. http://www.tempco.com/Intro2008small.pdf
   3. https://www.febo.com/cgi-bin/mailman/listinfo/time-nuts
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[time-nuts] Restoring GR 1120-AB Frequency Standard - Need

2008-08-19 Thread Mark Sims

The original thermoswitch sounds like is is a mechanical switch,  so it can't 
be all that accurate or stable.

I would use something like one of those TO-92 temperature sensor chips.  I 
would probably use a 8 pin micro with an A/D to read it and drive a reed relay 
(or transistor).  Analog people would use a comparator and voltage reference 
chip/pot.


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Re: [time-nuts] Restoring GR 1120-AB Frequency Standard - Need

2008-08-19 Thread wa3frp
Sorry for missing enough detail on the original thermoswitch.

The original thermoswitch was a unique design that I have not seen 
elsewhere.  The Princo thermoswitch was a modified mercury thermometer 
with two electrodes installed.  When the temperature rises, the column 
of mercury comes into contact with both electrodes and completes the 
electric circuit.  The inner oven stays within  +/-0.05 degree C of 78C.

Since the design involved a mercury thermometer, the form factor is 
0.25 by 4.25 inches.




-Original Message-
From: Mark Sims [EMAIL PROTECTED]
To: time-nuts@febo.com
Sent: Tue, 19 Aug 2008 1:54 pm
Subject: [time-nuts] Restoring GR 1120-AB Frequency Standard - Need



The original thermoswitch sounds like is is a mechanical switch,  so it 
can't be
all that accurate or stable.

I would use something like one of those TO-92 temperature sensor chips. 
 I would
probably use a 8 pin micro with an A/D to read it and drive a reed 
relay (or
transistor).  Analog people would use a comparator and voltage 
reference
chip/pot.


_
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posts.
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Re: [time-nuts] Restoring GR 1120-AB Frequency Standard - Needassist...

2008-08-19 Thread wa3frp

Hi Bill,

The Tempco units look great. My original Google search came up with 
similar Fenwal units that are a bit larger sizewise.  The size of the 
Tempco units appears to be a fit into the space reserved for the 
original thermoswitch.

Thanks for the assist!

73
Russ WA3FRP






-Original Message-
From: WB6BNQ [EMAIL PROTECTED]
To: Discussion of precise time and frequency measurement 
time-nuts@febo.com
Sent: Tue, 19 Aug 2008 2:06 pm
Subject: Re: [time-nuts] Restoring GR 1120-AB Frequency Standard - 
Needassist...



   Russ,

   Here is the actual catalog PDF page

[1]http://www.tempco.com/Catalog/Section%2013-pdf/Surface_Mount_Thermos
   tats.pdf

Their site sucks for navigation and is very unclear, at first blush, 
on
how to get to the meat.  But I finally did find it.  The above link 
has
   all the data on the variable model and the one I was thinking of
   (second item) which is the surface mount model.

   BillWB6BNQ

   Bill

   WB6BNQ wrote:

Hello Russ,

Well, depending upon the size requirement of the thermal switch,
 I
would consider trying to retro-fit.  One company that makes such
 things
is TEMPCO [ [1][2]http://www.tempco.com ].  They have several
 different
kinds and even one model that is adjustable.  There is a nice
 pictorial
short-form PDF catalog that gives a clear picture of their
 temperature
switches.  Here is the URL for that :
[2][3]http://www.tempco.com/Intro2008small.pdf  See the 31st
 page.

No doubt there are other manufacturers but this is the only one
 that
comes to mind at the moment.  As for #1 or #2 questions, I would
 think
of those as a last ditch effort.

BillWB6BNQ

[EMAIL PROTECTED] wrote:

  I am in the last stage of restoring a 1964 General Radio
 Frequency
  Standard Model 1120-AB.

   I'm having trouble getting the inner oven to work propoerly 
and
 the
  problem has been traced to a defective thermostat in the inner
 oven.
  In checking, the thermostat is a thermoswitch manufactured by
 Princo
  and is no longer available.

  My options appear to be:

  1. locate a working GR Standard Frequency Oscillator (1113-A)
 and
  replace the entire chassis.

   2. locate a non-working GR Frequency Oscillator and part it 
out
 as
  needed

  3. find a suitable replacement for the original thermoswitch
 (78 C -
  closes circuit when temperature is reached)

   I was wondering if anyone on this list has any sources or 
leads
 for
  #1
  and #2 and any opinions on a source for #3.

  Thanks
  Russ WA3FRP

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  To unsubscribe, go to
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 References

1. [5]http://www.tempco.com/
2. [6]http://www.tempco.com/Intro2008small.pdf
3. [7]https://www.febo.com/cgi-bin/mailman/listinfo/time-nuts
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References

1. 
http://www.tempco.com/Catalog/Section%2013-pdf/Surface_Mount_Thermostats.pdf
   2. http://www.tempco.com/
   3. http://www.tempco.com/Intro2008small.pdf
   4. https://www.febo.com/cgi-bin/mailman/listinfo/time-nuts
   5. http://www.tempco.com/
   6. http://www.tempco.com/Intro2008small.pdf
   7. https://www.febo.com/cgi-bin/mailman/listinfo/time-nuts
   8. https://www.febo.com/cgi-bin/mailman/listinfo/time-nuts
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