[time-nuts] WG mounting h/w (2)

2010-09-20 Thread Kit Scally

Hi,


Well, still not strictly, strictly true !  
In Ku  K  band earth stations I've worked in, I've never seen shoulder screws 
used, although the equipment used was mainnly from the USA.  
Next to you precision adaptors, SMA torque wrenches etc in your personal goodie 
box are sets of tapered pins, about 35-40mm long - that fit various diameter WG 
mounting holes (the old metric vvs Imperial issue again).

You insert a pair of pins on diagonal corners then add bog-standard SS hardware 
to the opposite diagonals  tighten.  The tapered pins are then removed and 
replaced with another pair of screws/nuts.  This ensures absolute (?) internal 
WG slot alignment.  There are a few variations on this theme if you must have 
absolutely minimum RL within that section of guide or if one guide face is 
threaded.  Hex-headed bolts are usually used.

That may explain why shouldered bolts are seldom seen.

Tapered WG pins fall into the 99.% unobtainium class of materials.


Kit
VK2LL

--

Message: 6
Date: Sun, 19 Sep 2010 10:15:17 + (GMT)
From: Robert Atkinson robert8...@yahoo.co.uk
Subject: Re: [time-nuts] Semi-OT: Hardware for WR-90 waveguide
sections?
To: Discussion of precise time and frequency measurement
time-nuts@febo.com
Message-ID: 414785.76181...@web27102.mail.ukl.yahoo.com
Content-Type: text/plain; charset=iso-8859-1

Hi,
Not strictly true. Material is not important apart from environmental 
(corrosion) issues, but that is not the only concern. WG-16 (British) / WR 90 
flanges are not dowelled. They rely on the fastners for alignment. The correct 
fastners are 5/32 shoulder screws (0.1557 dia 6-32 thread).
snip
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Re: [time-nuts] WG mounting h/w (2)

2010-09-20 Thread k6rtm
Another mystery solved! 

My (late) father-in-law spent most of his career at Varian-Eimac, mostly 
working on TWTs, BWOs, and the occasional magnetron. In one batch of his 
goodies, along with the HS SMA torque wrench, was a little box with some 
tapered metal pins! I've wondered what those were for, and now I know! 

He was very happy when his daughter brought home someone who knew what vacuum 
tubes were, even if he did think that the RF work I did as a ham, even the 144 
and 440 MHz stuff, was still practically DC... 

Bob K6RTM 
-- 

Message: 2 
Date: Mon, 20 Sep 2010 08:19:25 + 
From: Kit Scally ksca...@bytecan.com.au 
Subject: [time-nuts] WG mounting h/w (2) 
To: time-nuts@febo.com time-nuts@febo.com 
Message-ID: 
2ab674d4b0c99d4ca524e8530ba1b87c08dc5...@msg02nsw.bytecan.com.au 
Content-Type: text/plain; charset=us-ascii 


Hi, 


Well, still not strictly, strictly true ! 
In Ku  K band earth stations I've worked in, I've never seen shoulder screws 
used, although the equipment used was mainnly from the USA. 
Next to you precision adaptors, SMA torque wrenches etc in your personal goodie 
box are sets of tapered pins, about 35-40mm long - that fit various diameter WG 
mounting holes (the old metric vvs Imperial issue again). 

You insert a pair of pins on diagonal corners then add bog-standard SS hardware 
to the opposite diagonals  tighten. The tapered pins are then removed and 
replaced with another pair of screws/nuts. This ensures absolute (?) internal 
WG slot alignment. There are a few variations on this theme if you must have 
absolutely minimum RL within that section of guide or if one guide face is 
threaded. Hex-headed bolts are usually used. 

That may explain why shouldered bolts are seldom seen. 

Tapered WG pins fall into the 99.% unobtainium class of materials. 


Kit 
VK2LL 

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Re: [time-nuts] WG mounting h/w (2)

2010-09-20 Thread J. Forster
I'm not so sure the alignment pins are unobtanium. I think they are just
common Taper Pins:

http://www.reidsupply.com/GrpResults.aspx?st=TAPER+PINpid=0aitm=GLH-503apid=0bi=

-John

==




 Another mystery solved!

 My (late) father-in-law spent most of his career at Varian-Eimac, mostly
 working on TWTs, BWOs, and the occasional magnetron. In one batch of his
 goodies, along with the HS SMA torque wrench, was a little box with some
 tapered metal pins! I've wondered what those were for, and now I know!

 He was very happy when his daughter brought home someone who knew what
 vacuum tubes were, even if he did think that the RF work I did as a ham,
 even the 144 and 440 MHz stuff, was still practically DC...

 Bob K6RTM
 --

 Message: 2
 Date: Mon, 20 Sep 2010 08:19:25 +
 From: Kit Scally ksca...@bytecan.com.au
 Subject: [time-nuts] WG mounting h/w (2)
 To: time-nuts@febo.com time-nuts@febo.com
 Message-ID:
 2ab674d4b0c99d4ca524e8530ba1b87c08dc5...@msg02nsw.bytecan.com.au
 Content-Type: text/plain; charset=us-ascii


 Hi,


 Well, still not strictly, strictly true !
 In Ku  K band earth stations I've worked in, I've never seen shoulder
 screws used, although the equipment used was mainnly from the USA.
 Next to you precision adaptors, SMA torque wrenches etc in your personal
 goodie box are sets of tapered pins, about 35-40mm long - that fit various
 diameter WG mounting holes (the old metric vvs Imperial issue again).

 You insert a pair of pins on diagonal corners then add bog-standard SS
 hardware to the opposite diagonals  tighten. The tapered pins are then
 removed and replaced with another pair of screws/nuts. This ensures
 absolute (?) internal WG slot alignment. There are a few variations on
 this theme if you must have absolutely minimum RL within that section of
 guide or if one guide face is threaded. Hex-headed bolts are usually used.

 That may explain why shouldered bolts are seldom seen.

 Tapered WG pins fall into the 99.% unobtainium class of materials.


 Kit
 VK2LL

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Re: [time-nuts] WG mounting h/w (2)

2010-09-20 Thread Robert Atkinson
I think you are a snip too soon. My original post said If you have to use 
screws, at least align two diagonal holes with 5/32 dowels while nipping up 
the  first two screws. Taper pins are also OK of the taper is slight and 
flanges are not too thick. Don't tighten the first two screws too tight at 
first to aviod warping the flange. In aircraft installations I've designed have 
used shoulder screws because they were specified by the equipment manufacturer.
 
Robert G8RPI.


--- On Mon, 20/9/10, Kit Scally ksca...@bytecan.com.au wrote:


From: Kit Scally ksca...@bytecan.com.au
Subject: [time-nuts] WG mounting h/w (2)
To: time-nuts@febo.com time-nuts@febo.com
Date: Monday, 20 September, 2010, 9:19



Hi,


Well, still not strictly, strictly true !  
In Ku  K  band earth stations I've worked in, I've never seen shoulder screws 
used, although the equipment used was mainnly from the USA.  
Next to you precision adaptors, SMA torque wrenches etc in your personal goodie 
box are sets of tapered pins, about 35-40mm long - that fit various diameter WG 
mounting holes (the old metric vvs Imperial issue again).

You insert a pair of pins on diagonal corners then add bog-standard SS hardware 
to the opposite diagonals  tighten.  The tapered pins are then removed and 
replaced with another pair of screws/nuts.  This ensures absolute (?) internal 
WG slot alignment.  There are a few variations on this theme if you must have 
absolutely minimum RL within that section of guide or if one guide face is 
threaded.  Hex-headed bolts are usually used.

That may explain why shouldered bolts are seldom seen.

Tapered WG pins fall into the 99.% unobtainium class of materials.


Kit
VK2LL

--

Message: 6
Date: Sun, 19 Sep 2010 10:15:17 + (GMT)
From: Robert Atkinson robert8...@yahoo.co.uk
Subject: Re: [time-nuts] Semi-OT: Hardware for WR-90 waveguide
    sections?
To: Discussion of precise time and frequency measurement
    time-nuts@febo.com
Message-ID: 414785.76181...@web27102.mail.ukl.yahoo.com
Content-Type: text/plain; charset=iso-8859-1

Hi,
Not strictly true. Material is not important apart from environmental 
(corrosion) issues, but that is not the only concern. WG-16 (British) / WR 90 
flanges are not dowelled. They rely on the fastners for alignment. The correct 
fastners are 5/32 shoulder screws (0.1557 dia 6-32 thread).
snip
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