Re: [time-nuts] Test equipment / work benches...

2010-01-25 Thread Steve Rooke
My lab/workshop is my dining room (it's great being single) and I just
went out and bought a very sturdy workbench that was on our auction
site from a person just across town. The top was pretty poor and
grubby so I just skimmed it with a sheet of plywood and it came up
nice. I had to assemble the trestles and the top in the room as it was
in pieces as there was no way I could get it through the door, and two
of us could hardly lift the heavy top. I recon it could easily support
a small car or a couple of truck engines so all the heavy gear I have
on it now is well within it's limits. I certainly wanted something
strong and deep enough to hold the sort of gear we use plus have room
at the front and back of the instruments and found most of the modern
workbences were too weak and far too narrow for me.

My advice is to make sure you have ample depth in any work bench so
you can have power distribution and cables at the back plus space at
the front to hold devices under test. Also make sure it is strong
enough so you can pile it full of gear and be able to stand on it so
you can lean over the back to plug things in and out. I discovered
this at my last place of work where we had some benches that started
to sag badly so one of my collages designed the bench from hell. It
was the sort of over engineered construction that come an earthquake
or bomb you rush over to it and hid underneath as that one could
probably hold up a truck :-)

The bad thing is that they want to replace the carpet in my house so
heaven knows how I'm going to shift this thing :-)

Steve
-- 
Steve Rooke - ZL3TUV  G8KVD
A man with one clock knows what time it is;
A man with two clocks is never quite sure.

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Re: [time-nuts] Test equipment / work benches...

2010-01-25 Thread Steve Rooke
Solid concrete floors here. I wouldn't have trusted my bench and all
the kit I have on it (and under it) on floorboards alone, I'd probably
have laid down a thick piece of ply to cover the area under the bench
and therefore spread the weight or at least put some pieces under each
4x2 leg.

Steve

2010/1/26 Mike Naruta AA8K a...@comcast.net:

 If the top is a two-person lift, and you are
 putting all your heavy equipment on it, and
 you are not on a concrete floor, you may want
 to align the bench legs with the floor joists
 or use plates to distribute the weight.  :)


 My shop bench is made from wood from our family's
 barn.  The legs are 6 by 6 inch (15 cm) and
 the long dimension framing is 2 by 12 inch
 (5 by 30 cm) and leg brace/foot rests are 2 by 2
 inch (5 cm).  I had to use threaded rod because
 the local hardware stores did not have bolts long
 enough.  This wood was old when we purchased
 the farm in 1953.  I built it as a tribute to
 our old barn.  I mounted my father-in-law's big
 metal vise/vice on it.  It is 11.5 inches (30 cm)
 high and 29 inches (74 cm) from front to back
 when closed.  The screw handle is 7/8 inch (2 cm)
 in diameter and 16.75 inches (43 cm) long.  I
 was barely able to lift the vise to the bench
 top to mount it.

 I also have my father's half-century old Sears
 vise mounted on the bench.  It is 17 inches (43 cm)
 long (closed) and 11.5 inches (29 cm) high.  The
 vise is in remarkably good condition, especially
 considering all the projects we used it for.


 The attached photo shows the bench with the
 appropriate number of projects on it.


 Mike - AA8K


 Steve Rooke wrote:

 My lab/workshop is my dining room (it's great being single) and I just
 went out and bought a very sturdy workbench that was on our auction


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-- 
Steve Rooke - ZL3TUV  G8KVD
A man with one clock knows what time it is;
A man with two clocks is never quite sure.

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Re: [time-nuts] Test equipment / work benches...

2010-01-24 Thread John Ackermann N8UR
Oh, and I also put up 4x8 sheets of white perfboard all around my 
workspace instead of drywall, and have various metal hooks to hang 
cables from.  That's been *really* handy.


John

John Ackermann N8UR said the following on 01/24/2010 01:19 PM:
An idea I really like, but haven't had room to implement at my current 
house, is one that a friend used.  Rather than standard 19 inch racks, 
he used the heavy duty 24 inch deep, 48 inch wide, 60 inch tall shelf 
units available at home improvement stores -- the ones with the heavy 
metal frame and particle board shelves that are well supported around 
all four sides.


He had three of these units holding his test gear, with a workbench in 
front.  The shelves were arranged so that the one lined up directly with 
the workbench with the higher shelves spaced for either a single heavy 
piece or a stack of lighter stuff.  The beauty part is that he had 
enough room to get around and behind the shelves to work on the rear 
cabling.  Using shelves rather than bolting the gear into racks makes it 
much easier to rearrange the pieces when the mood strikes.


As for myself, I have a couple of racks, a 30x60 metal office table as a 
workbench, and several wooden equipment carts with casters that a 
woodworker friend built for me.  A picture of one of the carts (with a 
second partially visible behind) is attached.  They are made of 
heavy-duty plywood with metal frames for the shelves and metal cross 
braces for stabilization.  The top shelf is tilted to allow a better 
viewing angle.  These have worked really well in my fairly small space.


John






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Re: [time-nuts] Test equipment / work benches...

2010-01-24 Thread Keith Payea
Here's a couple of items from the Make Magazine site:

Re-purposing IKEA furniture to hold rack mount gear:
http://wiki.eth-0.nl/index.php/LackRack 

A workshop to dream about:

http://blog.makezine.com/archive/2010/01/dream_workshop.html

How many hours did that person work to make everything look good for the
cameras, and what does it look like in mid project?

In my own lab I didn't use Ikea furniture, but I did build a two bay wooden
rack.  90% of the gear is on slides or sliding shelves (using drawer
hardware), so the wood is not a drawback.  The sides and intermediate
upright are 2x4 frames with OSB panels glued into dados for strength.

Cheers,

Keith

-Original Message-
From: John Ackermann N8UR [mailto:j...@febo.com] 
Sent: Sunday, January 24, 2010 10:19 AM
To: Discussion of precise time and frequency measurement
Subject: Re: [time-nuts] Test equipment / work benches...

An idea I really like, but haven't had room to implement at my current
house, is one that a friend used.  Rather than standard 19 inch racks, he
used the heavy duty 24 inch deep, 48 inch wide, 60 inch tall shelf units
available at home improvement stores -- the ones with the heavy metal frame
and particle board shelves that are well supported around all four sides.

He had three of these units holding his test gear, with a workbench in
front.  The shelves were arranged so that the one lined up directly with the
workbench with the higher shelves spaced for either a single heavy piece or
a stack of lighter stuff.  The beauty part is that he had enough room to get
around and behind the shelves to work on the rear cabling.  Using shelves
rather than bolting the gear into racks makes it much easier to rearrange
the pieces when the mood strikes.

As for myself, I have a couple of racks, a 30x60 metal office table as a
workbench, and several wooden equipment carts with casters that a woodworker
friend built for me.  A picture of one of the carts (with a second partially
visible behind) is attached.  They are made of heavy-duty plywood with metal
frames for the shelves and metal cross braces for stabilization.  The top
shelf is tilted to allow a better viewing angle.  These have worked really
well in my fairly small space.

John


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Re: [time-nuts] Test equipment / work benches...

2010-01-24 Thread Lux, Jim (337C)



On 1/24/10 10:43 AM, Keith Payea kpa...@bryantlabs.net wrote:

 Here's a couple of items from the Make Magazine site:
 
 Re-purposing IKEA furniture to hold rack mount gear:
 http://wiki.eth-0.nl/index.php/LackRack
 
 A workshop to dream about:
 
 http://blog.makezine.com/archive/2010/01/dream_workshop.html
 
 How many hours did that person work to make everything look good for the
 cameras, and what does it look like in mid project?
 
Where I used to work (a mechanical special effects shop), we used to think
about a scheme where you'd have a bench base that supported a removable
bench top. The bench top had raised edges on sides and back (so stuff
doesn't roll off), and a removable front edge. Then, you'd have a big
motorized storage rack for the benchtops.  Each project then gets it's own
bench top.  Work on project 1 for a few hours,then, stow it, and pull out
benchtop 2 for the next project.

It lets you do things like tape, fasten, or clamp parts to the bench (say,
while waiting for the glue to dry or resin to cure).  After all, for most
projects, the vertical extent on the bench is not very much (maybe a foot or
two) but the horizontal extent is great, and preferably not disturbed.  What
we want in that ideal shop is always lots of benches and tables so you
can spread out. 


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Re: [time-nuts] Test equipment / work benches...

2010-01-24 Thread Hal Murray

james.p@jpl.nasa.gov said:
 Where I used to work (a mechanical special effects shop), we used to
 think about a scheme where you'd have a bench base that supported a
 removable bench top. The bench top had raised edges on sides and back
 (so stuff doesn't roll off), and a removable front edge. Then, you'd
 have a big motorized storage rack for the benchtops.  Each project
 then gets it's own bench top.  Work on project 1 for a few hours,then,
 stow it, and pull out benchtop 2 for the next project. 

What do you do when the storage rack is full of cluttered bench tops?


-- 
These are my opinions, not necessarily my employer's.  I hate spam.




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Re: [time-nuts] Test equipment / work benches...

2010-01-24 Thread Bob Camp
Hi

You get one of those high rise rotating storage gizmos that will store 200 
bench tops in an area 40' wide x 30' deep x 600' tall.

Bob


On Jan 24, 2010, at 2:34 PM, Hal Murray wrote:

 
 james.p@jpl.nasa.gov said:
 Where I used to work (a mechanical special effects shop), we used to
 think about a scheme where you'd have a bench base that supported a
 removable bench top. The bench top had raised edges on sides and back
 (so stuff doesn't roll off), and a removable front edge. Then, you'd
 have a big motorized storage rack for the benchtops.  Each project
 then gets it's own bench top.  Work on project 1 for a few hours,then,
 stow it, and pull out benchtop 2 for the next project. 
 
 What do you do when the storage rack is full of cluttered bench tops?
 
 
 -- 
 These are my opinions, not necessarily my employer's.  I hate spam.
 
 
 
 
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Re: [time-nuts] Test equipment / work benches...

2010-01-24 Thread Magnus Danielson

Hal Murray wrote:

james.p@jpl.nasa.gov said:

Where I used to work (a mechanical special effects shop), we used to
think about a scheme where you'd have a bench base that supported a
removable bench top. The bench top had raised edges on sides and back
(so stuff doesn't roll off), and a removable front edge. Then, you'd
have a big motorized storage rack for the benchtops.  Each project
then gets it's own bench top.  Work on project 1 for a few hours,then,
stow it, and pull out benchtop 2 for the next project. 


What do you do when the storage rack is full of cluttered bench tops?


Finally finish a project sounds like a good thing. Or maybe just merge 
two benchtops not in need of the full space.


Work on the low-haning fruit and get satisfaction from completeing 
something. :)


Cheers,
Magnus

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Re: [time-nuts] Test equipment / work benches...

2010-01-24 Thread Bob Camp
Hi

Complete something !! Yikes what a terrible idea. That would involve actually 
doing all the un-fun things that I've been putting off once the fun stuff was 
all done.

Bob

On Jan 24, 2010, at 4:51 PM, Magnus Danielson wrote:

 Hal Murray wrote:
 james.p@jpl.nasa.gov said:
 Where I used to work (a mechanical special effects shop), we used to
 think about a scheme where you'd have a bench base that supported a
 removable bench top. The bench top had raised edges on sides and back
 (so stuff doesn't roll off), and a removable front edge. Then, you'd
 have a big motorized storage rack for the benchtops.  Each project
 then gets it's own bench top.  Work on project 1 for a few hours,then,
 stow it, and pull out benchtop 2 for the next project. 
 What do you do when the storage rack is full of cluttered bench tops?
 
 Finally finish a project sounds like a good thing. Or maybe just merge two 
 benchtops not in need of the full space.
 
 Work on the low-haning fruit and get satisfaction from completeing something. 
 :)
 
 Cheers,
 Magnus
 
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Re: [time-nuts] Test equipment / work benches...

2010-01-24 Thread Magnus Danielson

Bob Camp wrote:

Hi

Complete something !! Yikes what a terrible idea. That would involve actually 
doing all the un-fun things that I've been putting off once the fun stuff was 
all done.


Well, it may be a provoking idea to some, but there is a joy in actually 
having done those other things as well and have a working something. At 
least, that is what I've heard from friends who say they know someone 
that had an uncle that did it... maybe I'll try it myself some day.


Cheers,
Magnus

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Re: [time-nuts] Test equipment / work benches...

2010-01-24 Thread Lux, Jim (337C)



On 1/24/10 2:06 PM, Bob Camp li...@cq.nu wrote:

 Hi
 
 Complete something !! Yikes what a terrible idea. That would involve actually
 doing all the un-fun things that I've been putting off once the fun stuff was
 all done.
 
 Bob


Well, even though we had a fair amount of time to tinker with ideas that
might pan out, most of the work was actually for a client and had a defined
delivery date (usually in a couple weeks from starting the job).

And, of course, it's just like running out of room in the garage.  Do you
just buy a bigger garage?


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Re: [time-nuts] Test equipment / work benches...

2010-01-24 Thread Bob Camp
Hi

 rent a bigger storage locker  guilty 

Bob


On Jan 24, 2010, at 6:48 PM, Lux, Jim (337C) wrote:

 
 
 
 On 1/24/10 2:06 PM, Bob Camp li...@cq.nu wrote:
 
 Hi
 
 Complete something !! Yikes what a terrible idea. That would involve actually
 doing all the un-fun things that I've been putting off once the fun stuff was
 all done.
 
 Bob
 
 
 Well, even though we had a fair amount of time to tinker with ideas that
 might pan out, most of the work was actually for a client and had a defined
 delivery date (usually in a couple weeks from starting the job).
 
 And, of course, it's just like running out of room in the garage.  Do you
 just buy a bigger garage?
 
 
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