[time-nuts] Re: Should a double oven XO be thermally isolated or just draft protected?

2022-07-01 Thread Hal Murray via time-nuts


Dr. David Kirkby said:
> I removed an HP 10811A OCXO from a 5370B time interval counter the other day
> and put it into a HP 5352B 40 GHz frequency counter. One thing that really
> struck me is that in the 5370B there was a shroud around the OCXO, which is
> around 5 mm away from the sides of the OCXO. It's made of aluminium. But
> there's nothing like that in the frequency counter.

I think the 5370B has a fan so a shroud to keep the air currents away from the 
OCXO seems like a good idea.

Is there a fan in the 5352B?

-- 
These are my opinions.  I hate spam.


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[time-nuts] Re: Should a double oven XO be thermally isolated or just draft protected?

2022-07-01 Thread Dr. David Kirkby via time-nuts
On Fri, 1 Jul 2022 at 22:49, Hal Murray  wrote:

>
> I think the 5370B has a fan so a shroud to keep the air currents away from
> the
> OCXO seems like a good idea.
>
> Is there a fan in the 5352B?
>
> Yes there is.  But the 5352B runs a lot quieter and cooler than a 5370B,
which would suggest that not as much air is being blown around inside the
frequency counter. There’s not even a heatsink on the back of the frequency
counter

I see your other comment about drafts. It got me thinking that my HP GPS
frequency standard is probably located in about the worst possible place
for drafts - right below the air conditioning unit. I will look at moving
 that.

Dave.
-- 
Dr. David Kirkby,
Kirkby Microwave Ltd,
drkir...@kirkbymicrowave.co.uk
https://www.kirkbymicrowave.co.uk/
Telephone 01621-680100./ +44 1621 680100

Registered in England & Wales, company number 08914892.
Registered office:
Stokes Hall Lodge, Burnham Rd, Althorne, Chelmsford, Essex, CM3 6DT, United
Kingdom
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[time-nuts] Re: Should a double oven XO be thermally isolated or just draft protected?

2022-07-01 Thread Bob kb8tq via time-nuts
Hi

If you tear into *lots* of HP devices with OCXO’s in them (not just the 10811 
version),
the most typical place for the OCXO is right. next to the power supply. That 
puts it inline
with the output of the fan. 

Why? The OCXO gets hot. Heat buildup in the instrument is not a good thing. 
They put
it there to get the heat out of the box as quickly as they can. Since the 
“draft” is a constant
(and not a puff puff puff) it’s not as big a deal as you might think. What it 
does do is to
move the changes in the *outside* environment over to the OCXO more quickly.  
If there
is an impact, it is from your lab ….

Bob

> On Jul 1, 2022, at 12:31 PM, Dr. David Kirkby via time-nuts 
>  wrote:
> 
> On Fri, 1 Jul 2022 at 20:11, Erik Kaashoek via time-nuts <
> time-nuts@lists.febo.com> wrote:
> 
>> I'm trying to build a stable reference for a phase noise meter project
>> and have acquired a double oven XO that boosts high short term stability
>> (below 1e-12/s). But the spec also states that, even with the double
>> oven, there is still substantial impact of environmental temperature
>> changes (below 1e-8 changes over the normal operating temperature range)
>> so I was wandering if its good practice to try to thermally isolate the
>> DOCXO or do you run the risk of overheating as it always may burn some
>> power and its better to only shield it from draft?
>> 
> 
> I removed an HP 10811A OCXO from a 5370B time interval counter the other
> day and put it into a HP 5352B 40 GHz frequency counter. One thing that
> really struck me is that in the 5370B there was a shroud around the OCXO,
> which is around 5 mm away from the sides of the OCXO. It's made of
> aluminium. But there's nothing like that in the frequency counter. The two
> attached photographs show a significant difference. I took the photograph
> from inside the 5352B frequency counter. The photo of the 5370B was one I
> just found on the EEV blog site, as I did not want to have to mess around
> taking another photograph.
> 
> I see Magnus respond to you.
> 
> My gut feeling is the designers of the 5370B were likely to have more
> knowledge about the behaviour of oscillators than the frequency counter
> designers, which makes me wonder if adding something around the oscillator
> in the frequency counter, like in the 5370B time-interval counter, might be
> a good idea.
> 
> Unfortunately I suspect it would be very time-consuming to evaluate the
> difference a shield would make in the frequency counter, I have another HP
> frequency counter where the fan blows over the oven, which does not seem a
> very good idea.
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[time-nuts] Re: Should a double oven XO be thermally isolated or just draft protected?

2022-07-01 Thread Magnus Danielson via time-nuts

Hi David,

We did a fairly simple measurement setup at work.

We had the oscillator sitting on a small test-board and measured the 
frequency from start. Then a few seconds in we shifted the direction of 
a fan at some distance onto the oscillator. We then did this with a 
variation of simple shields, and concluded that a fairly simple wind 
shield achieved most of the gains we where after. We then reapplied this 
in various incarnations since, and it has not provided us with any 
reasons to do things differently, but rather once the lesson was 
learned, it was shown effective in many places, as forces convection is 
an unfortunate needed thing in our products.


As most oscillators have a metal can, they conduct heat well and if 
there is no direct forced air convection onto it, it allows the 
radiation and still air conduction to be fairly well evened out and 
those provide less temperature gradients to the oscillator.


I've also seen the 5370A/B shield. It works and solves the problem, but 
often you can use simpler setups with good results too.


So, it comes down to not really shielding it from long-term temperature 
variations, but just not make the situation much worse than it needs to be.


If one has a box with relatively low power consumption per unit volume, 
forced air is not needed, and need for shielding can be relaxed. Just 
putting the oscillator of from heat sources and in particular heat 
sources that vary over time come far. The important part is that it is 
in a thermally quiet corner, which include air and air-flows.


We had a pair of students doing work during summer vacation. They where 
measuring the phase stability of one of our boxes. Three hours into the 
measurements the variations seemed to go away. They where completely 
puzzled. It was showing clear variations and then the systematic died 
away. So I just asked them when they started the measurement. "Around 
15:00", well that was all I needed. I informed them that the building AC 
turned off at 18:00, and what they was measuring was variations in 
ambient air condition. They where flabbergasted and wondered how it 
could have such an effect. So I pulled the board out of the chassi and 
showed them the oscillator location and showed them how the side-wise 
blowing air hit the can. I then found them some foam tape and advised 
them to apply it to the oscillator and redo the measurement. It was much 
flatter naturally. However, for that product it was good enough without 
the shielding, but we changed modus operandi for all our products since. 
For this very good reason.


Cheers,
Magnus

On 2022-07-01 22:31, Dr. David Kirkby via time-nuts wrote:

On Fri, 1 Jul 2022 at 20:11, Erik Kaashoek via time-nuts <
time-nuts@lists.febo.com> wrote:


I'm trying to build a stable reference for a phase noise meter project
and have acquired a double oven XO that boosts high short term stability
(below 1e-12/s). But the spec also states that, even with the double
oven, there is still substantial impact of environmental temperature
changes (below 1e-8 changes over the normal operating temperature range)
so I was wandering if its good practice to try to thermally isolate the
DOCXO or do you run the risk of overheating as it always may burn some
power and its better to only shield it from draft?


I removed an HP 10811A OCXO from a 5370B time interval counter the other
day and put it into a HP 5352B 40 GHz frequency counter. One thing that
really struck me is that in the 5370B there was a shroud around the OCXO,
which is around 5 mm away from the sides of the OCXO. It's made of
aluminium. But there's nothing like that in the frequency counter. The two
attached photographs show a significant difference. I took the photograph
from inside the 5352B frequency counter. The photo of the 5370B was one I
just found on the EEV blog site, as I did not want to have to mess around
taking another photograph.

I see Magnus respond to you.

My gut feeling is the designers of the 5370B were likely to have more
knowledge about the behaviour of oscillators than the frequency counter
designers, which makes me wonder if adding something around the oscillator
in the frequency counter, like in the 5370B time-interval counter, might be
a good idea.

Unfortunately I suspect it would be very time-consuming to evaluate the
difference a shield would make in the frequency counter, I have another HP
frequency counter where the fan blows over the oven, which does not seem a
very good idea.

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[time-nuts] Insulating OCXO

2022-07-01 Thread W Private via time-nuts
Hi Eric
I have done both over insulating and under. I noticed in an HP unit the 
optional OCXO was near the fan and was affected by the draft. It worked much 
better just putting in a baffle of thin Styrofoam to redirect the air path away 
from the OCXO.. It was more stable.The Cardboard suggestion seems good also.In 
general these things are meant to be inside a chassis and not in a draft but 
not surrounded by another layer of insulation.However you can always try a 
little box of thin foam and see if it makes any difference while watching the 
output on a good monitor. Spectrum Analyzer or really good counter etcif 
you have something that would see a small deviation.

Wally KC9INK
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[time-nuts] Re: Should a double oven XO be thermally isolated or just draft protected?

2022-07-01 Thread Bob kb8tq via time-nuts
Hi

Modern OCXO’s are set up based on temperature run data. 
They play with set point (and possibly electrical gain) to optimize
the TC contribution of the crystal *and* the rest of the parts in
the device. This is true of single and double ovens. 

One not so obvious point is that these runs are done in a very
specific temperature environment. Forced air is normally part of 
a test chamber. It also is often part of the OEM installation that 
the OCXO goes into. 

Change the “air pattern” to much and you change the gain of the
oven ( more insulation increases the gain). This can upset the careful
balance done when optimizing the TC of the device. 

One can debate just how stable all of the “stuff” in an OCXO is over
the years. Is a set ( or screening ) done on a production line a decade
ago still relevant today? Random bits of evidence suggest that the TC
optimization holds pretty well, but there isn’t a lot of data. 

A typical double oven should be < 5x10^-10 over 0 to 70C. Indeed 
many manufacturers will sell you examples that are spec’d tighter 
than that. Some offer single ovens with spec’s below 1 ppb over 0 to
70. 1x10^-8 is a very typical single oven spec. 

How well does this or that example do? It is not uncommon to see 
1x10^-8 level single ovens rolling off the production line at <2x10^-9.
On some designs > 80% of the units do this. Counting on any and 
every OCXO to be 5X better than spec …. maybe not, but many designs
do. 

How to “manage” an OCXO? 

First step it to get a good one in the first place. If eBay is your source of 
supply ( it is for me ….) what you get likely is not going to be 100% perfect. 
Some level of testing and sorting will be involved. That needs to be done 
before a lot of additional effort is put in. 

Next up is to plan on keeping it on power all the time. OCXO’s don’t like
to be cycled. Sorry about that. If this bugs you, don’t head down this 
road. There are good reasons for this to bug you so do think about it.

Drafts and abrupt temperature changes are to be avoided. Opening the 
lab window next to your reference standard … not a great idea. Something
as simple as a towel or a cardboard box tossed over the device can do
wonders. Exotic enclosures are probably better, but simple gets you a 
long way. Thermal mass might help as well. 

Just as a note, things like Rb standards (and Masers) also are said to 
benefit from fairly simple “draft protection” enclosures. 

Most folks are pretty obsessive about regulated supplies. If anything they
go a bit overboard in terms of noise for an OCXO supply. What might get
overlooked is the need for a fairly substantial ( = low voltage drop) supply
wiring setup (along with good ground practices). If you plan some sort
of battery backup, consider the regulation impact as it cuts in and out. 

Loading on the output of an OCXO does matter. How much is a “design 
feature”. It is not uncommon to see a few minutes of disruption for a 
significant load change. Simple answer here is not to play with moving 
things around a lot :) 

Many OCXO’s are tuned via an EFC. Feeding this input in a stable fashion
can get a bit crazy. Do try to run the EFC circuit ground straight back to
the OCXO. Oven current induced drops are not great for EFC stability ….

Fun !!!

Bob

> On Jul 1, 2022, at 6:40 AM, Erik Kaashoek via time-nuts 
>  wrote:
> 
> I'm trying to build a stable reference for a phase noise meter project and 
> have acquired a double oven XO that boosts high short term stability (below 
> 1e-12/s). But the spec also states that, even with the double oven, there is 
> still substantial impact of environmental temperature changes (below 1e-8 
> changes over the normal operating temperature range) so I was wandering if 
> its good practice to try to thermally isolate the DOCXO or do you run the 
> risk of overheating as it always may burn some power and its better to only 
> shield it from draft?
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[time-nuts] Re: Should a double oven XO be thermally isolated or just draft protected?

2022-07-01 Thread Magnus Danielson via time-nuts

Hi Eric,

On 2022-07-01 16:40, Erik Kaashoek via time-nuts wrote:
I'm trying to build a stable reference for a phase noise meter project 
and have acquired a double oven XO that boosts high short term 
stability (below 1e-12/s). But the spec also states that, even with 
the double oven, there is still substantial impact of environmental 
temperature changes (below 1e-8 changes over the normal operating 
temperature range) so I was wandering if its good practice to try to 
thermally isolate the DOCXO or do you run the risk of overheating as 
it always may burn some power and its better to only shield it from 
draft?


You should be careful to isolate it too much.

OK, let's get the basics. The oven aims to maintain a certain 
temperature by running a heater continuously and balance the heating to 
the cooling of the surrounding, as it dissapates heat. This is equally 
true for double and tripple ovens, they just have different temperature 
settings.


Now, if you over-isolate any oven, the heat transfer will be too low so 
the heater will overshoot the heating. When this happens, the heater 
turn fully off and the oven will coast down unregulated until low enough 
temperature. What you then end up with is a bang-bang regulator causing 
a saw-tooth like heating profile. This is then worse situation than before.


Naturally, this all depends on the design of the oven, and how it's 
setpoints is done, but the ambient temperature specification gives the 
clue of how far you can go. You need to remain the thermal loading to 
maintain that minimum heat conduction out of the oven. For passive you 
need to respect the highest ambient temperature (of the oven) for all 
ambient temperature conditions of the device you build. Isolation needs 
to be done carefully, and passive stability is hard. Active measures 
naturally can help but you then need to handle cooling.


Rather than thinking isolation, you should rather avoid direct 
variations of forces convection air path. Essentially, put the OCXO in a 
draft-free corner. Essentially wind-shielding it but really not doing 
any actual isolation to maintain heat conduction away from the OCXO 
works really well. Either just a few metal walls or a plastic cap around 
it will suffice to cause much of the effect without excess danger of 
over-isolation.


For test-purposes, you find that I often put oscillators inside a 
cardboard box with some antistatic bubble-wrap around it. Not enough 
thermal mass for long-term things, but good enough to remove much of the 
quicker fluctuations. There is usually an ADEV bump at 500-1500 s 
traceable to the heating/AC. Similarly a beach towel have surved the 
purpose for larger things.


Cheers,
Magnus


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[time-nuts] Should a double oven XO be thermally isolated or just draft protected?

2022-07-01 Thread Erik Kaashoek via time-nuts
I'm trying to build a stable reference for a phase noise meter project 
and have acquired a double oven XO that boosts high short term stability 
(below 1e-12/s). But the spec also states that, even with the double 
oven, there is still substantial impact of environmental temperature 
changes (below 1e-8 changes over the normal operating temperature range) 
so I was wandering if its good practice to try to thermally isolate the 
DOCXO or do you run the risk of overheating as it always may burn some 
power and its better to only shield it from draft?

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