Public bug reported:

Running 7 disk raid 5 array with the following card:
SCSI storage controller: Marvell Technology Group Ltd. MV88SX6081 8-port SATA 
II PCI-X Controller (rev 09)

file system is XFS.

Trying to do a 'cp' from the system drive (IDE, XFS) to the raid would
constantly lead to the process stalling (state: D+) and leading to a
cold reset. I believe network transfers are also suffering from this.

Hardy wasn't reporting _any_ of these errors in dmesg or
/var/log/messages. Upgraded to Ibex to try and help track down what was
going on and got the following _when_ transferring to the raid.

dmesg:
[11285.918535] ata9.00: exception Emask 0x0 SAct 0x1 SErr 0x0 action 0x6 frozen
[11285.918567] ata9.00: cmd 61/03:00:49:00:00/00:00:00:00:00/40 tag 0 ncq 1536 
out
[11285.918568]          res 40/00:00:00:00:00/00:00:00:00:00/00 Emask 0x4 
(timeout)
[11285.918619] ata9.00: status: { DRDY }
[11285.918635] ata9: hard resetting link
[11286.420039] ata9: SATA link up 3.0 Gbps (SStatus 123 SControl 300)
[11286.460065] ata9.00: max_sectors limited to 256 for NCQ
[11286.520054] ata9.00: max_sectors limited to 256 for NCQ
[11286.520059] ata9.00: configured for UDMA/133
[11286.520077] ata9: EH complete
[11286.520119] sd 8:0:0:0: [sdd] 976773168 512-byte hardware sectors (500108 MB)
[11286.520132] sd 8:0:0:0: [sdd] Write Protect is off
[11286.520134] sd 8:0:0:0: [sdd] Mode Sense: 00 3a 00 00
[11286.520154] sd 8:0:0:0: [sdd] Write cache: enabled, read cache: enabled, 
doesn't support DPO or FUA
[11326.988529] ata8.00: exception Emask 0x0 SAct 0x1 SErr 0x0 action 0x6 frozen
[11326.988554] ata8.00: cmd 61/03:00:49:00:00/00:00:00:00:00/40 tag 0 ncq 1536 
out
[11326.988555]          res 40/00:00:00:00:00/00:00:00:00:00/00 Emask 0x4 
(timeout)
[11326.988606] ata8.00: status: { DRDY }
[11326.988623] ata8: hard resetting link
[11327.500037] ata8: SATA link up 3.0 Gbps (SStatus 123 SControl 300)
[11327.580053] ata8.00: max_sectors limited to 256 for NCQ
[11327.657199] ata8.00: max_sectors limited to 256 for NCQ
[11327.657202] ata8.00: configured for UDMA/133
[11327.657207] ata8: EH complete
[11327.657257] sd 7:0:0:0: [sdc] 976773168 512-byte hardware sectors (500108 MB)
[11327.657272] sd 7:0:0:0: [sdc] Write Protect is off
[11327.657273] sd 7:0:0:0: [sdc] Mode Sense: 00 3a 00 00
[11327.657296] sd 7:0:0:0: [sdc] Write cache: enabled, read cache: enabled, 
doesn't support DPO or FUA
[11377.938532] ata7.00: exception Emask 0x0 SAct 0x1 SErr 0x0 action 0x6 frozen
[11377.938557] ata7.00: cmd 61/03:00:49:00:00/00:00:00:00:00/40 tag 0 ncq 1536 
out
[11377.938558]          res 40/00:00:00:00:00/00:00:00:00:00/00 Emask 0x4 
(timeout)
[11377.938608] ata7.00: status: { DRDY }
[11377.938624] ata7: hard resetting link
[11378.440037] ata7: SATA link up 3.0 Gbps (SStatus 123 SControl 300)
[11378.520056] ata7.00: max_sectors limited to 256 for NCQ
[11378.600065] ata7.00: max_sectors limited to 256 for NCQ
[11378.600068] ata7.00: configured for UDMA/133
[11378.600073] ata7: EH complete
[11378.600120] sd 6:0:0:0: [sdb] 976773168 512-byte hardware sectors (500108 MB)
[11378.600133] sd 6:0:0:0: [sdb] Write Protect is off
[11378.600135] sd 6:0:0:0: [sdb] Mode Sense: 00 3a 00 00
[11378.600155] sd 6:0:0:0: [sdb] Write cache: enabled, read cache: enabled, 
doesn't support DPO or FUA
[11711.718523] ata9.00: exception Emask 0x0 SAct 0x1 SErr 0x0 action 0x6 frozen
[11711.718548] ata9.00: cmd 61/03:00:49:00:00/00:00:00:00:00/40 tag 0 ncq 1536 
out
[11711.718549]          res 40/00:00:00:00:00/00:00:00:00:00/00 Emask 0x4 
(timeout)
[11711.718600] ata9.00: status: { DRDY }
[11711.718616] ata9: hard resetting link
[11712.220041] ata9: SATA link up 3.0 Gbps (SStatus 123 SControl 300)
[11712.260058] ata9.00: max_sectors limited to 256 for NCQ
[11712.320057] ata9.00: max_sectors limited to 256 for NCQ
[11712.320066] ata9.00: configured for UDMA/133
[11712.320072] ata9: EH complete
[11712.320112] sd 8:0:0:0: [sdd] 976773168 512-byte hardware sectors (500108 MB)
[11712.320125] sd 8:0:0:0: [sdd] Write Protect is off
[11712.320127] sd 8:0:0:0: [sdd] Mode Sense: 00 3a 00 00
[11712.320148] sd 8:0:0:0: [sdd] Write cache: enabled, read cache: enabled, 
doesn't support DPO or FUA
[11849.328524] ata7.00: exception Emask 0x0 SAct 0x1 SErr 0x0 action 0x6 frozen
[11849.328549] ata7.00: cmd 61/03:00:49:00:00/00:00:00:00:00/40 tag 0 ncq 1536 
out
[11849.328549]          res 40/00:00:00:00:00/00:00:00:00:00/00 Emask 0x4 
(timeout)
[11849.328600] ata7.00: status: { DRDY }
[11849.328617] ata7: hard resetting link
[11849.830037] ata7: SATA link up 3.0 Gbps (SStatus 123 SControl 300)
[11849.910070] ata7.00: max_sectors limited to 256 for NCQ
[11849.990053] ata7.00: max_sectors limited to 256 for NCQ
[11849.990057] ata7.00: configured for UDMA/133
[11849.990069] ata7: EH complete
[11849.990109] sd 6:0:0:0: [sdb] 976773168 512-byte hardware sectors (500108 MB)
[11849.990123] sd 6:0:0:0: [sdb] Write Protect is off
[11849.990125] sd 6:0:0:0: [sdb] Mode Sense: 00 3a 00 00
[11849.990147] sd 6:0:0:0: [sdb] Write cache: enabled, read cache: enabled, 
doesn't support DPO or FUA
[11909.629773] ata9.00: exception Emask 0x0 SAct 0x1 SErr 0x0 action 0x6 frozen
[11909.629797] ata9.00: cmd 61/03:00:49:00:00/00:00:00:00:00/40 tag 0 ncq 1536 
out
[11909.629798]          res 40/00:00:00:00:00/00:00:00:00:00/00 Emask 0x4 
(timeout)
[11909.629849] ata9.00: status: { DRDY }
[11909.629865] ata9: hard resetting link
[11910.131295] ata9: SATA link up 3.0 Gbps (SStatus 123 SControl 300)
[11910.180068] ata9.00: max_sectors limited to 256 for NCQ
[11910.231316] ata9.00: max_sectors limited to 256 for NCQ
[11910.231319] ata9.00: configured for UDMA/133
[11910.231327] ata9: EH complete
[11910.231381] sd 8:0:0:0: [sdd] 976773168 512-byte hardware sectors (500108 MB)
[11910.231394] sd 8:0:0:0: [sdd] Write Protect is off
[11910.231396] sd 8:0:0:0: [sdd] Mode Sense: 00 3a 00 00
[11910.231417] sd 8:0:0:0: [sdd] Write cache: enabled, read cache: enabled, 
doesn't support DPO or FUA
[11996.729773] ata7.00: exception Emask 0x0 SAct 0x1 SErr 0x0 action 0x6 frozen
[11996.729797] ata7.00: cmd 61/03:00:49:00:00/00:00:00:00:00/40 tag 0 ncq 1536 
out
[11996.729798]          res 40/00:00:00:00:00/00:00:00:00:00/00 Emask 0x4 
(timeout)
[11996.729848] ata7.00: status: { DRDY }
[11996.729865] ata7: hard resetting link
[11997.231291] ata7: SATA link up 3.0 Gbps (SStatus 123 SControl 300)
[11997.311308] ata7.00: max_sectors limited to 256 for NCQ
[11997.391306] ata7.00: max_sectors limited to 256 for NCQ
[11997.391316] ata7.00: configured for UDMA/133
[11997.391322] ata7: EH complete
[11997.391366] sd 6:0:0:0: [sdb] 976773168 512-byte hardware sectors (500108 MB)
[11997.391378] sd 6:0:0:0: [sdb] Write Protect is off
[11997.391380] sd 6:0:0:0: [sdb] Mode Sense: 00 3a 00 00
[11997.391400] sd 6:0:0:0: [sdb] Write cache: enabled, read cache: enabled, 
doesn't support DPO or FU

/var/log/messages:
Aug 30 20:12:43 isis kernel: [11285.918635] ata9: hard resetting link
Aug 30 20:12:43 isis kernel: [11286.420039] ata9: SATA link up 3.0 Gbps 
(SStatus 123 SControl 300)
Aug 30 20:12:43 isis kernel: [11286.460065] ata9.00: max_sectors limited to 256 
for NCQ
Aug 30 20:12:43 isis kernel: [11286.520054] ata9.00: max_sectors limited to 256 
for NCQ
Aug 30 20:12:43 isis kernel: [11286.520059] ata9.00: configured for UDMA/133
Aug 30 20:12:43 isis kernel: [11286.520077] ata9: EH complete
Aug 30 20:12:43 isis kernel: [11286.520119] sd 8:0:0:0: [sdd] 976773168 
512-byte hardware sectors (500108 MB)
Aug 30 20:12:43 isis kernel: [11286.520132] sd 8:0:0:0: [sdd] Write Protect is 
off
Aug 30 20:12:43 isis kernel: [11286.520154] sd 8:0:0:0: [sdd] Write cache: 
enabled, read cache: enabled, doesn't support DPO or FUA
Aug 30 20:13:24 isis kernel: [11326.988623] ata8: hard resetting link
Aug 30 20:13:24 isis kernel: [11327.500037] ata8: SATA link up 3.0 Gbps 
(SStatus 123 SControl 300)
Aug 30 20:13:24 isis kernel: [11327.580053] ata8.00: max_sectors limited to 256 
for NCQ
Aug 30 20:13:24 isis kernel: [11327.657199] ata8.00: max_sectors limited to 256 
for NCQ
Aug 30 20:13:24 isis kernel: [11327.657202] ata8.00: configured for UDMA/133
Aug 30 20:13:24 isis kernel: [11327.657207] ata8: EH complete
Aug 30 20:13:24 isis kernel: [11327.657257] sd 7:0:0:0: [sdc] 976773168 
512-byte hardware sectors (500108 MB)
Aug 30 20:13:24 isis kernel: [11327.657272] sd 7:0:0:0: [sdc] Write Protect is 
off
Aug 30 20:13:24 isis kernel: [11327.657296] sd 7:0:0:0: [sdc] Write cache: 
enabled, read cache: enabled, doesn't support DPO or FUA
Aug 30 20:14:15 isis kernel: [11377.938624] ata7: hard resetting link
Aug 30 20:14:15 isis kernel: [11378.440037] ata7: SATA link up 3.0 Gbps 
(SStatus 123 SControl 300)
Aug 30 20:14:15 isis kernel: [11378.520056] ata7.00: max_sectors limited to 256 
for NCQ
Aug 30 20:14:15 isis kernel: [11378.600065] ata7.00: max_sectors limited to 256 
for NCQ
Aug 30 20:14:15 isis kernel: [11378.600068] ata7.00: configured for UDMA/133
Aug 30 20:14:15 isis kernel: [11378.600073] ata7: EH complete
Aug 30 20:14:15 isis kernel: [11378.600120] sd 6:0:0:0: [sdb] 976773168 
512-byte hardware sectors (500108 MB)
Aug 30 20:14:15 isis kernel: [11378.600133] sd 6:0:0:0: [sdb] Write Protect is 
off
Aug 30 20:14:15 isis kernel: [11378.600155] sd 6:0:0:0: [sdb] Write cache: 
enabled, read cache: enabled, doesn't support DPO or FUA
Aug 30 20:19:48 isis kernel: [11711.718616] ata9: hard resetting link
Aug 30 20:19:49 isis kernel: [11712.220041] ata9: SATA link up 3.0 Gbps 
(SStatus 123 SControl 300)
Aug 30 20:19:49 isis kernel: [11712.260058] ata9.00: max_sectors limited to 256 
for NCQ
Aug 30 20:19:49 isis kernel: [11712.320057] ata9.00: max_sectors limited to 256 
for NCQ
Aug 30 20:19:49 isis kernel: [11712.320066] ata9.00: configured for UDMA/133
Aug 30 20:19:49 isis kernel: [11712.320072] ata9: EH complete
Aug 30 20:19:49 isis kernel: [11712.320112] sd 8:0:0:0: [sdd] 976773168 
512-byte hardware sectors (500108 MB)
Aug 30 20:19:49 isis kernel: [11712.320125] sd 8:0:0:0: [sdd] Write Protect is 
off
Aug 30 20:19:49 isis kernel: [11712.320148] sd 8:0:0:0: [sdd] Write cache: 
enabled, read cache: enabled, doesn't support DPO or FUA
Aug 30 20:22:06 isis kernel: [11849.328617] ata7: hard resetting link
Aug 30 20:22:06 isis kernel: [11849.830037] ata7: SATA link up 3.0 Gbps 
(SStatus 123 SControl 300)
Aug 30 20:22:06 isis kernel: [11849.910070] ata7.00: max_sectors limited to 256 
for NCQ
Aug 30 20:22:07 isis kernel: [11849.990053] ata7.00: max_sectors limited to 256 
for NCQ
Aug 30 20:22:07 isis kernel: [11849.990057] ata7.00: configured for UDMA/133
Aug 30 20:22:07 isis kernel: [11849.990069] ata7: EH complete
Aug 30 20:22:07 isis kernel: [11849.990109] sd 6:0:0:0: [sdb] 976773168 
512-byte hardware sectors (500108 MB)
Aug 30 20:22:07 isis kernel: [11849.990123] sd 6:0:0:0: [sdb] Write Protect is 
off
Aug 30 20:22:07 isis kernel: [11849.990147] sd 6:0:0:0: [sdb] Write cache: 
enabled, read cache: enabled, doesn't support DPO or FUA
Aug 30 20:23:06 isis kernel: [11909.629865] ata9: hard resetting link
Aug 30 20:23:07 isis kernel: [11910.131295] ata9: SATA link up 3.0 Gbps 
(SStatus 123 SControl 300)
Aug 30 20:23:07 isis kernel: [11910.180068] ata9.00: max_sectors limited to 256 
for NCQ
Aug 30 20:23:07 isis kernel: [11910.231316] ata9.00: max_sectors limited to 256 
for NCQ
Aug 30 20:23:07 isis kernel: [11910.231319] ata9.00: configured for UDMA/133
Aug 30 20:23:07 isis kernel: [11910.231327] ata9: EH complete
Aug 30 20:23:07 isis kernel: [11910.231381] sd 8:0:0:0: [sdd] 976773168 
512-byte hardware sectors (500108 MB)
Aug 30 20:23:07 isis kernel: [11910.231394] sd 8:0:0:0: [sdd] Write Protect is 
off
Aug 30 20:23:07 isis kernel: [11910.231417] sd 8:0:0:0: [sdd] Write cache: 
enabled, read cache: enabled, doesn't support DPO or FUA
Aug 30 20:24:33 isis kernel: [11996.729865] ata7: hard resetting link
Aug 30 20:24:34 isis kernel: [11997.231291] ata7: SATA link up 3.0 Gbps 
(SStatus 123 SControl 300)
Aug 30 20:24:34 isis kernel: [11997.311308] ata7.00: max_sectors limited to 256 
for NCQ
Aug 30 20:24:34 isis kernel: [11997.391306] ata7.00: max_sectors limited to 256 
for NCQ
Aug 30 20:24:34 isis kernel: [11997.391316] ata7.00: configured for UDMA/133
Aug 30 20:24:34 isis kernel: [11997.391322] ata7: EH complete
Aug 30 20:24:34 isis kernel: [11997.391366] sd 6:0:0:0: [sdb] 976773168 
512-byte hardware sectors (500108 MB)
Aug 30 20:24:34 isis kernel: [11997.391378] sd 6:0:0:0: [sdb] Write Protect is 
off
Aug 30 20:24:34 isis kernel: [11997.391400] sd 6:0:0:0: [sdb] Write cache: 
enabled, read cache: enabled, doesn't support DPO or FUA


I've replaced the card and cables and i'm still getting the issue.

This card&raid was working on a centos last week (2.6.18 32bit).
Replaced OS (ubuntu 64bit), cpu (core2duo), mobo (asus p5k pro)

other info:
1) ubuntu release: 
Description:    Ubuntu intrepid (development branch)
Release:        8.10
2) package versions:
linux-server:
  Installed: 2.6.27.2.2
mdadm:
  Installed: 2.6.7-3ubuntu4
  Candidate: 2.6.7-3ubuntu4


I'm really at a loss here, not sure what else to do. I stressed the other 
components of the system in windows and they seemed fine. not sure if its the 
card or something with the newer kernels.

also, these issues are not causing my raid to fail.
[EMAIL PROTECTED]:/torrentfiles$ sudo mdadm -D /dev/md1
/dev/md1:
        Version : 01.02
  Creation Time : Sat Jan 19 13:29:40 2008
     Raid Level : raid5
     Array Size : 2930302464 (2794.55 GiB 3000.63 GB)
  Used Dev Size : 976767488 (931.52 GiB 1000.21 GB)
   Raid Devices : 7
  Total Devices : 7
Preferred Minor : 1
    Persistence : Superblock is persistent

  Intent Bitmap : Internal

    Update Time : Sat Aug 30 20:49:05 2008
          State : active
 Active Devices : 7
Working Devices : 7
 Failed Devices : 0
  Spare Devices : 0

         Layout : left-symmetric
     Chunk Size : 128K

           Name : big500raid
           UUID : 51ba59f2:45e85c89:53a81444:b210e1c6
         Events : 46

    Number   Major   Minor   RaidDevice State
       0       8       17        0      active sync   /dev/sdb1
       1       8       33        1      active sync   /dev/sdc1
       2       8       97        2      active sync   /dev/sdg1
       3       8       49        3      active sync   /dev/sdd1
       4       8       81        4      active sync   /dev/sdf1
       5       8       65        5      active sync   /dev/sde1
       7       8      113        6      active sync   /dev/sdh1

** Affects: linux (Ubuntu)
     Importance: Undecided
         Status: New

-- 
hardy / ibex - raid5 - ata#: hard resetting link
https://bugs.launchpad.net/bugs/263160
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