Re: [volt-nuts] HP 3456A -3 Fault

2014-12-28 Thread ed breya
I agree these caps are the most failure-prone parts in the 3456A, and 
also the 3455A. Sometimes they also cause damage to other parts like 
the associated three-terminal regulators. Don't be surprised if 
there's still more to fix after cap replacement - but usually easy to find.


I had one where an LM339 status comparator was shot - I suspected 
over-voltage or reversal of an input polarity during the cap failure, 
even though it wasn't obvious how it could have done that. The 
diagnostics instructions in the manual worked very well and led 
quickly to the faulty part.


Ed

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Re: [volt-nuts] HP 3456A -3 Fault - re-cap info

2014-12-27 Thread Christopher Brown

No problem, I just remember how much time I wasted trying to diag
intermittent fail 3, 4 and IIRC 10 or always fail but alternates which
test fails, etc before I noticed a bulging cap and ran across a posting
over in hp_agilent_equipment that set me on the re-capping path.

Then I was frustrated by being able to find all the value/spec info for
all of the caps but not being able to find original data sheets with
lifespan, dimensions and lead spacing...

Ended up pulling all the caps from one and measuring while taking notes
on available space.


Then sat down and spent the evening browsing mouser looking for approp
caps from the same series all long life high temp low esr type.


A good de-soldering station or gun (I have Hakko gun) and a temp
controlled iron will make re-capping easy.

I am in the habit of cleaning with isopropal after removal and again
after install of new caps.  Local grocery pharma section usually has 99%
iso in hermetically sealed pint bottles on sale for 99cents every 90
days or so, and I keep a liter of 99.999% anhydrous lab grade for final
rinse of high impedance circuits.

Not exactly a big deal in a PS, but leftover flux can be corrosive and
often absorbs moisture.

The PS voltages can be checked in place, and you do really need a scope
for ripple.

Remember you have + and - supplies, pay very close attention and check
voltage/ripple before and after.

Make sure to check the large caps as well

A10C5 4000uf +100/-10 15vdc  (Fat stubby large can on mail supply board)

A3C6 12,000uf +75/-10 16vdc (Large axial Sprauge over on A3 5v board)


Both of these in all 6 of mine were good, but is worth checking.

Outside of a regulator fail with burnt parts involved I have never head
of the glass sealed Ta caps (little silver axials) failing.

Another common issue is dirty/intermittant on the guard and front/back
switches.

With top/bottom panels and the adjust panel on is easy to deal with.

Dripping iso through switch while slowly cycling switch (cases off unit
up on end so drips out) followed by re-lube with deoxit D5 seems to work
well.  (Deoxit D5 and D10 are 5%/10% deoxit 95%/90% iso).  I have small
bottle of D100 and mix with iso when needed, generally about 98% iso.
Makes application easier, cause I can just apply 10ish drops to switches
like the gaurd and 20ish to the larger F/R switch while cycling to make
sure to fully penetrate and reach all contacts, but 98% evaps leaving
only a very light lube film.




On 12/27/14, 15:56, David Smith wrote:
> Wow Christopher, Thank You! I'm blown away by your kindness!
> I will get two sets of these caps ordered on Monday and see if I can get 
> these two 3456's back in operation.
> Thanks again!
> 
> Dave - W6TE
> 
>> Date: Sat, 27 Dec 2014 15:08:04 -0900
>> From: cbr...@woods.net
>> To: volt-nuts@febo.com
>> Subject: Re: [volt-nuts] HP 3456A -3 Fault
>>
>>
>> First suspect is always the small electrolytics on A10, followed by the
>> large one on A10, and large one on A3, but those last 2 are large/high
>> qual and seem to last much better.
>>
>>
>> All 6 of my 3456As had or developed issues with one or more of the small
>> caps.
>>
>> All 6 have been re-capped with
>>
>> 
>> 
>> 
>>
>> A10C7
>> 0180-300947uf ±20 50vdc Al
>> Nichicon UPM1J680MPD6
>>
>> A10C8
>> 0180-2803100uf +50/-10 50vdc Al
>> Nichicon UPM1J331MHD6
>>
>> A10C13/A10C15
>> 0180-26351000uf +50/-10 35vdc Al
>> Nichicon UPM1V152MHD6
>>
>> A10C16
>> 0180-3014330uf ±20 50vdc Al
>> Nichicon UPM1J391MHD6
>>
>> A10C19
>> 0180-3008470uf +50/-10 35vdc Al
>> Nichicon UPM1V681MHD6
>>
>>
>> These are all direct match for lead spacing/etc except C8, where the
>> replacement is wider leads _but_ has a thick slotted base so you can
>> dog-leg the leads to match the original spacing.
>>
>> All are long-life ± 20% parts, all are larger but fall within the
>> original range spec except C8, where going from 150uf (originally
>> selected part) to 330uf reduced p-p ripple from .45v to < .2v
>>
>>
>> DO check voltage and ripple, but if it comes down to it, the re-cap
>> takes about 20 minutes, including removing A10, pre and post recap
>> cleaning and re-install.
>>
>>
>> On 12/26/14, 14:34, David Smith wrote:
>>> Hello Friends,
>>> I have two HP 3456A's that have the same "-3" fault in the "test" mode. 
>>> Both DVM's started exhibiting this same fault about the same time. I've 
>>> troubleshot one of the DVM's to a failure in the Isolation Logic 
>>> &qu

Re: [volt-nuts] HP 3456A -3 Fault

2014-12-27 Thread David Smith
Wow Christopher, Thank You! I'm blown away by your kindness!
I will get two sets of these caps ordered on Monday and see if I can get these 
two 3456's back in operation.
Thanks again!

Dave - W6TE

> Date: Sat, 27 Dec 2014 15:08:04 -0900
> From: cbr...@woods.net
> To: volt-nuts@febo.com
> Subject: Re: [volt-nuts] HP 3456A -3 Fault
> 
> 
> First suspect is always the small electrolytics on A10, followed by the
> large one on A10, and large one on A3, but those last 2 are large/high
> qual and seem to last much better.
> 
> 
> All 6 of my 3456As had or developed issues with one or more of the small
> caps.
> 
> All 6 have been re-capped with
> 
> 
> 
> 
> 
> A10C7
> 0180-3009 47uf ±20 50vdc Al
> Nichicon  UPM1J680MPD6
> 
> A10C8
> 0180-2803 100uf +50/-10 50vdc Al
> Nichicon  UPM1J331MHD6
> 
> A10C13/A10C15
> 0180-2635 1000uf +50/-10 35vdc Al
> Nichicon  UPM1V152MHD6
> 
> A10C16
> 0180-3014 330uf ±20 50vdc Al
> Nichicon  UPM1J391MHD6
> 
> A10C19
> 0180-3008 470uf +50/-10 35vdc Al
> Nichicon  UPM1V681MHD6
> 
> 
> These are all direct match for lead spacing/etc except C8, where the
> replacement is wider leads _but_ has a thick slotted base so you can
> dog-leg the leads to match the original spacing.
> 
> All are long-life ± 20% parts, all are larger but fall within the
> original range spec except C8, where going from 150uf (originally
> selected part) to 330uf reduced p-p ripple from .45v to < .2v
> 
> 
> DO check voltage and ripple, but if it comes down to it, the re-cap
> takes about 20 minutes, including removing A10, pre and post recap
> cleaning and re-install.
> 
> 
> On 12/26/14, 14:34, David Smith wrote:
> > Hello Friends,
> > I have two HP 3456A's that have the same "-3" fault in the "test" mode. 
> > Both DVM's started exhibiting this same fault about the same time. I've 
> > troubleshot one of the DVM's to a failure in the Isolation Logic 
> > "Transmitter." I have no waveform at the output of A3T1.
> > Before I continue with troubleshooting I thought I'd ask a question of the 
> > group.  Is there a common mode failure of these DVM? Is there something in 
> > particular or area that I should be looking at/for?
> > It's probably coincidental that they would both fail at about the same time 
> > with the same -3 fault.
> > Your input is greatly appreciated.
> > Best regards,
> > 
> > Dave - W6TE   
> > ___
> > volt-nuts mailing list -- volt-nuts@febo.com
> > To unsubscribe, go to 
> > https://www.febo.com/cgi-bin/mailman/listinfo/volt-nuts
> > and follow the instructions there.
> > 
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Re: [volt-nuts] HP 3456A -3 Fault

2014-12-27 Thread Christopher Brown

First suspect is always the small electrolytics on A10, followed by the
large one on A10, and large one on A3, but those last 2 are large/high
qual and seem to last much better.


All 6 of my 3456As had or developed issues with one or more of the small
caps.

All 6 have been re-capped with





A10C7
0180-3009   47uf ±20 50vdc Al
NichiconUPM1J680MPD6

A10C8
0180-2803   100uf +50/-10 50vdc Al
NichiconUPM1J331MHD6

A10C13/A10C15
0180-2635   1000uf +50/-10 35vdc Al
NichiconUPM1V152MHD6

A10C16
0180-3014   330uf ±20 50vdc Al
NichiconUPM1J391MHD6

A10C19
0180-3008   470uf +50/-10 35vdc Al
NichiconUPM1V681MHD6


These are all direct match for lead spacing/etc except C8, where the
replacement is wider leads _but_ has a thick slotted base so you can
dog-leg the leads to match the original spacing.

All are long-life ± 20% parts, all are larger but fall within the
original range spec except C8, where going from 150uf (originally
selected part) to 330uf reduced p-p ripple from .45v to < .2v


DO check voltage and ripple, but if it comes down to it, the re-cap
takes about 20 minutes, including removing A10, pre and post recap
cleaning and re-install.


On 12/26/14, 14:34, David Smith wrote:
> Hello Friends,
> I have two HP 3456A's that have the same "-3" fault in the "test" mode. Both 
> DVM's started exhibiting this same fault about the same time. I've 
> troubleshot one of the DVM's to a failure in the Isolation Logic 
> "Transmitter." I have no waveform at the output of A3T1.
> Before I continue with troubleshooting I thought I'd ask a question of the 
> group.  Is there a common mode failure of these DVM? Is there something in 
> particular or area that I should be looking at/for?
> It's probably coincidental that they would both fail at about the same time 
> with the same -3 fault.
> Your input is greatly appreciated.
> Best regards,
> 
> Dave - W6TE 
> ___
> volt-nuts mailing list -- volt-nuts@febo.com
> To unsubscribe, go to https://www.febo.com/cgi-bin/mailman/listinfo/volt-nuts
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> 
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Re: [volt-nuts] HP 3456A -3 Fault

2014-12-26 Thread David Smith
Thank you Bill,
I'll start looking at the power supplies.
Dave - W6TE

> From: wpgold3...@att.net
> To: volt-nuts@febo.com
> Date: Fri, 26 Dec 2014 16:36:00 -0800
> Subject: Re: [volt-nuts] HP 3456A -3 Fault
> 
> Dave:
> 
> These things are NOTORIOUS for filter cap failures in the power
> supplies.  Check both the voltages and the RIPPLE on the various power
> supplies.  It is not sufficent to just check the voltages.  You must check
> the ripple with an o'scope.  At least this is the first step before looking
> for anything else.
> 
> Good luck,
> 
> Bill
> 
> - Original Message - 
> From: "David Smith" 
> To: 
> Sent: Friday, December 26, 2014 3:34 PM
> Subject: [volt-nuts] HP 3456A -3 Fault
> 
> 
> > Hello Friends,
> > I have two HP 3456A's that have the same "-3" fault in the "test" mode.
> Both DVM's started exhibiting this same fault about the same time. I've
> troubleshot one of the DVM's to a failure in the Isolation Logic
> "Transmitter." I have no waveform at the output of A3T1.
> > Before I continue with troubleshooting I thought I'd ask a question of the
> group.  Is there a common mode failure of these DVM? Is there something in
> particular or area that I should be looking at/for?
> > It's probably coincidental that they would both fail at about the same
> time with the same -3 fault.
> > Your input is greatly appreciated.
> > Best regards,
> >
> > Dave - W6TE
> > ___
> > volt-nuts mailing list -- volt-nuts@febo.com
> > To unsubscribe, go to
> https://www.febo.com/cgi-bin/mailman/listinfo/volt-nuts
> > and follow the instructions there.
> 
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Re: [volt-nuts] HP 3456A -3 Fault

2014-12-26 Thread Bill Gold
Dave:

These things are NOTORIOUS for filter cap failures in the power
supplies.  Check both the voltages and the RIPPLE on the various power
supplies.  It is not sufficent to just check the voltages.  You must check
the ripple with an o'scope.  At least this is the first step before looking
for anything else.

Good luck,

Bill

- Original Message - 
From: "David Smith" 
To: 
Sent: Friday, December 26, 2014 3:34 PM
Subject: [volt-nuts] HP 3456A -3 Fault


> Hello Friends,
> I have two HP 3456A's that have the same "-3" fault in the "test" mode.
Both DVM's started exhibiting this same fault about the same time. I've
troubleshot one of the DVM's to a failure in the Isolation Logic
"Transmitter." I have no waveform at the output of A3T1.
> Before I continue with troubleshooting I thought I'd ask a question of the
group.  Is there a common mode failure of these DVM? Is there something in
particular or area that I should be looking at/for?
> It's probably coincidental that they would both fail at about the same
time with the same -3 fault.
> Your input is greatly appreciated.
> Best regards,
>
> Dave - W6TE
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> volt-nuts mailing list -- volt-nuts@febo.com
> To unsubscribe, go to
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[volt-nuts] HP 3456A -3 Fault

2014-12-26 Thread David Smith
Hello Friends,
I have two HP 3456A's that have the same "-3" fault in the "test" mode. Both 
DVM's started exhibiting this same fault about the same time. I've troubleshot 
one of the DVM's to a failure in the Isolation Logic "Transmitter." I have no 
waveform at the output of A3T1.
Before I continue with troubleshooting I thought I'd ask a question of the 
group.  Is there a common mode failure of these DVM? Is there something in 
particular or area that I should be looking at/for?
It's probably coincidental that they would both fail at about the same time 
with the same -3 fault.
Your input is greatly appreciated.
Best regards,

Dave - W6TE   
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