Re: [volt-nuts] Oven thermal insulation

2015-07-08 Thread Charles Steinmetz

Chuck wrote:


Bear in mind that the common ordinary styrofoam
cup does just fine when containing boiling water.


Sure, for the 4-5 minutes the water stays above 70C.  But over 5-10 
years 24/7/365


I once broke my office coffee cup and temporarily used a styrofoam 
cup as a replacement.  I brewed tea in it once or twice a day, and in 
just a few weeks it had gone through significant dimensional changes 
(it was a little smaller and somewhat irregularly shaped).


Best regards,

Charles



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[volt-nuts] Oven thermal insulation

2015-07-07 Thread Frank Stellmach


Hi Randy,


80°C and 'highest stability' is simply a contradiction in itself. 
Therefore, if you really go for highest stability, please run your 
voltage reference at  60°C only, best would be 45°C!


In this case, ordinary styrofoam is suitable, higher temperatures 
require poly sulfone, like used on the HP3458A reference board, or the 
VALOX(TM) plastic which is used for the LM399.


Frank



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Re: [volt-nuts] Oven thermal insulation

2015-07-07 Thread David C. Partridge
Not after looking at the price you won't!   Prices around USD300 for an 8' by 
4' sheet for 50mm thick. 

Regards,
David Partridge 
-Original Message-
From: volt-nuts [mailto:volt-nuts-boun...@febo.com] On Behalf Of Tom Miller
Sent: 07 July 2015 03:07
To: Discussion of precise voltage measurement
Subject: Re: [volt-nuts] Oven thermal insulation

You might look at AeroGel. Example here.

http://www.ebay.com/itm/Aspen-Aerogel-SPACELOFT-Insulation-Hydrophobic-Mat-10-x-14-Sample-10mm-/171203844436?pt=LH_DefaultDomain_0hash=item27dc8b5954

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Re: [volt-nuts] Oven thermal insulation

2015-07-07 Thread Randy Evans
Frank,

I don't plan on operating at 80C. I just want an insulation that can
withstand up to 80C so i have a safety margin.  45C is probably too low for
my environment but 50C might be doable.

Thanks,

Randy

On Tue, Jul 7, 2015 at 12:29 AM, Frank Stellmach frank.stellm...@freenet.de
 wrote:


 Hi Randy,


 80°C and 'highest stability' is simply a contradiction in itself.
 Therefore, if you really go for highest stability, please run your voltage
 reference at  60°C only, best would be 45°C!

 In this case, ordinary styrofoam is suitable, higher temperatures require
 poly sulfone, like used on the HP3458A reference board, or the VALOX(TM)
 plastic which is used for the LM399.

 Frank



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Re: [volt-nuts] Oven thermal insulation

2015-07-07 Thread Dallas Smith


Randy, hi again,

My idea sounds crude but it worked very well. The outer box was made out 
of small squares of aluminum drilled and taped with small aluminum angle 
pieces. I have two references in this oven, a fluke circuit based on the 
731b, and one of Doug’s 10 volt references. I run the oven at 45°C. The 
gray board for the inner cover is ‘GATOR Board’ used to mount prints, it 
has a foam core. You should also have a guarded transformer, got mine 
from scrape fluke 510,


Dallas






On 7/6/2015 10:09 PM, Dallas Smith wrote:

Hi Randy,

  


I used a box in a box then shot yellow window or gap fill insulation from your 
hardware store, use minimal expanding type. Fill around the spaces between the 
boxes with the tube but very slowly. You will get this on your hands so use 
your gloves because you will have to hold the boxes in place as it expands. 
After it dries cut the top off with a bread knife. May take a couple of tries 
to get what you want.
  


Dallas

  

  


Date: Mon, 6 Jul 2015 17:43:45 -0700
From: randyevans2...@gmail.com
To: volt-nuts@febo.com
Subject: [volt-nuts] Oven thermal insulation

I am working on a voltage reference deisgn that will go into an oven for
the highest stability. I am looking for a good insulation material that
can stand high temperatures safely (up to 80C). Looking at some HP
frequency standard ovens I see a hard, light-weight insulation material of
some type that looks like it would work really well, but I have no idea
what it is. Does anyone have any suggestions?

Thanks,

Randy Evans AE6YG


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Re: [volt-nuts] Oven thermal insulation

2015-07-07 Thread Dave M

I bought a couple of the sample sheets of Spaceloft Areogel (Ebay #
171328843398) a couple monthas ago.  Cheap enough at $7.99 for a 10x14 piece
with free shipping. It's 5mm thick, and easily cut with scissors.
The datasheet that was supplied with the samples say that its max
temperature is 200°C, so will surely work in a 45°C oven.   R-Value is
advertised to be 10.3 per inch.
I bought it in anticipation of building an oven for a voltage reference, as
you are.  I'm still considering the size  shape of the box for the oven.
Other irons in the fire presently, so not on my front burner.

It certainly is a better insulator than fiberglass or Great Stuff foam.  I
find it rather suspicious that the R-value of Great Stuff doesn't appear in
any of the ads, brochures or data sheets.  I think its value is more in
favor of its use as a sealant trather than as insulation.

Cheers,
Dave M


Randy Evans wrote:

Frank,

I don't plan on operating at 80C. I just want an insulation that can
withstand up to 80C so i have a safety margin.  45C is probably too
low for my environment but 50C might be doable.

Thanks,

Randy

On Tue, Jul 7, 2015 at 12:29 AM, Frank Stellmach
frank.stellm...@freenet.de

wrote:




Hi Randy,


80°C and 'highest stability' is simply a contradiction in itself.
Therefore, if you really go for highest stability, please run your
voltage reference at  60°C only, best would be 45°C!

In this case, ordinary styrofoam is suitable, higher temperatures
require poly sulfone, like used on the HP3458A reference board, or
the VALOX(TM) plastic which is used for the LM399.

Frank



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Re: [volt-nuts] Oven thermal insulation

2015-07-07 Thread Chuck Harris

Bear in mind that the common ordinary styrofoam cup
does just fine when containing boiling water.

Where it has problems is when it is in contact with
the heating elements, and they are allowed to overshoot
the desired temperature greatly.

The answer is to make sure that your heating element is
in good thermal contact with the metal oven, and not in
contact with your insulation... That, and don't get too
aggressive with the delta t component of your PID algorithm.

-Chuck Harris

Randy Evans wrote:

Frank,

I don't plan on operating at 80C. I just want an insulation that can
withstand up to 80C so i have a safety margin.  45C is probably too low for
my environment but 50C might be doable.

Thanks,

Randy

On Tue, Jul 7, 2015 at 12:29 AM, Frank Stellmach frank.stellm...@freenet.de

wrote:




Hi Randy,


80°C and 'highest stability' is simply a contradiction in itself.
Therefore, if you really go for highest stability, please run your voltage
reference at  60°C only, best would be 45°C!

In this case, ordinary styrofoam is suitable, higher temperatures require
poly sulfone, like used on the HP3458A reference board, or the VALOX(TM)
plastic which is used for the LM399.

Frank

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[volt-nuts] Oven thermal insulation

2015-07-06 Thread Randy Evans
I am working on a voltage reference deisgn that will go into an oven for
the highest stability.  I am looking for a good insulation material that
can stand high temperatures safely (up to 80C).  Looking at some HP
frequency standard ovens I see a hard, light-weight insulation material of
some type that looks like it would work really well, but I have no idea
what it is.  Does anyone have any suggestions?

Thanks,

Randy Evans AE6YG
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Re: [volt-nuts] Oven thermal insulation

2015-07-06 Thread Tom Miller

You might look at AeroGel. Example here.

http://www.ebay.com/itm/Aspen-Aerogel-SPACELOFT-Insulation-Hydrophobic-Mat-10-x-14-Sample-10mm-/171203844436?pt=LH_DefaultDomain_0hash=item27dc8b5954




- Original Message - 
From: Randy Evans randyevans2...@gmail.com

To: volt-nuts@febo.com
Sent: Monday, July 06, 2015 8:43 PM
Subject: [volt-nuts] Oven thermal insulation



I am working on a voltage reference deisgn that will go into an oven for
the highest stability.  I am looking for a good insulation material that
can stand high temperatures safely (up to 80C).  Looking at some HP
frequency standard ovens I see a hard, light-weight insulation material of
some type that looks like it would work really well, but I have no idea
what it is.  Does anyone have any suggestions?

Thanks,

Randy Evans AE6YG
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Re: [volt-nuts] Oven thermal insulation

2015-07-06 Thread Charles Steinmetz

Randy wrote:


I am working on a voltage reference deisgn that will go into an oven for
the highest stability.  I am looking for a good insulation material that
can stand high temperatures safely (up to 80C).  Looking at some HP
frequency standard ovens I see a hard, light-weight insulation material of
some type that looks like it would work really well, but I have no idea
what it is.  Does anyone have any suggestions?


I don't know what HP used, but polysulfone is the usual go-to plastic 
for insulation in that temperature range.  It is available in sheets 
and blocks and is machineable.


Do take care not to over-insulate -- the control loop depends on heat 
flow across the insulator to provide the pull-down to 
counterbalance the pull-up of the heater.  Too much insulation 
(thermal resistance) and the controller can raise the temperature 
quickly, but it takes forever to lower it when the controller 
overshoots (and controllers always overshoot some if they are set up 
for a normally-damped response).  This results in long settling 
times, instability, or even thermal runaway.  You want the pull-up 
and the pull-down to be roughly symmetrical (rise in internal oven 
temperature per unit time with heater fully on approximately equal to 
decline in internal oven temperature per unit time with heater off).


Generally, moderate thermal resistance combined with thermal 
capacitance (thermal mass) produce optimum system dynamics.


Best regards,

Charles



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