I once tried to do a “worst case” analysis and decided that worst would be 
testing the HDMI output on the product we had designed at the highest 
resolution = highest frequency = biggest problem. I ran all our pre-compliance 
work at this frequency and neglected to check any other resolutions.

 

When we came close to lab time, prompted by my then manager, I checked other 
lower frequency, lower risk (surely?) resolutions and found that the second 
highest frequency was exciting an unintentional resonance in the product and 
the emissions were 6dB higher (just over the limit).

 

However, in our experience of testing a lot of different products, 9 times out 
of 10 it is the more complex configuration that is more likely to have the 
problems, mostly because this has a bigger surface area for risk due to the 
variety of circuits.

 

I like that phrase that “EMC is all about what isn’t on the schematics” i.e. 
the unintended performance. You really don’t know until you test.

 

I would agree with the other voices on here to use pre-compliance testing to 
establish the actual worst case if in any doubt.

 

All the best

James

 

James Pawson

Managing Director & EMC Problem Solver

 

Unit 3 Compliance Ltd

EMC : Environmental & Vibration : Electrical Safety : CE & UKCA : Consultancy

 

 <http://www.unit3compliance.co.uk/> www.unit3compliance.co.uk |  
<mailto:ja...@unit3compliance.co.uk> ja...@unit3compliance.co.uk 

+44(0)1274 911747  |  +44(0)7811 139957

2 Wellington Business Park, New Lane, Bradford, BD4 8AL

Registered in England and Wales # 10574298

 

Office hours:

Every morning my full attention is on consultancy, testing, and troubleshooting 
activities for our customers’ projects. I’m available/contactable between 1300h 
to 1730h Mon/Tue/Thurs/Fri.

For inquiries, bookings, and testing updates please send us an email on 
he...@unit3compliance.co.uk <mailto:he...@unit3compliance.co.uk>  or call 01274 
911747. Our lead times for testing and consultancy are typically 4-5 weeks.

 

 

 

 

From: Gert Gremmen F4LDP <g.grem...@cetest.nl> 
Sent: Saturday, April 6, 2024 3:55 PM
To: EMC-PSTC@LISTSERV.IEEE.ORG
Subject: Re: [PSES] I would like to hear your thoughts please

 

Dear All,

Within the framework of the EMCD, all configurations shall be conform, so if 
you choose to actually test, 
all configurations shall be part of the test. The subject of worse case is a 
"miroir d'alouette"... how will you ever know which
is worst case without carrying out the test ? A pre-scan is informative but the 
radiated emission test contains already a pre-scan (peak) for the final 
QP-measurement.  We already require a EMC risk analysis which is a kind of 
pre-scan too. How many pre-pre-prescans will we need to be sure ?
"to repeat some (which?) test to make sure nothing was broken".... it's another 
discipline, but that is how Boeing lost a door in flight. And that  is not a 
unregulated sector without thorough quality scans (understatement), and still 
it happens. Imagine the costs and effort for Boeing to rebuild their reputation 
? Didn't we all learned the exponential graph of EMC costs versus development 
time ?
If you need proof (for authorities, or for yourself), nothing can replace the 
actual test. 

Gert Gremmen

On 6-4-2024 0:47, Lfresearch wrote:

Hi folks,
 
I would like to advise a client at where to draw the line on what needs 
testing. I would like to solicit opinions besides my own. Otherwise it’s the 
fox urging the chicken coop…
 
So a manufacturer that makes a product of which there will be several variants. 
All use the same board, but have different sections of circuits populated. This 
may require slightly different code to run on the same uP in each case.
 
So.. The burning question is can we perform and analysis that postulates a 
worse case hardware/software combination and test just one configuration? Or, 
do we have to do every combination?
 
Or, are there some guidelines about where we draw the line of what to test and 
what can be claimed as similarity?
 
Off list responses are welcome too.
 
Thanks,
 
Derek Walton
LFResearch/SSCLabs.
 
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