Toyota overcomes its own recalcitrance on EVs

http://www.motoring.com.au/reviews/2013/medium-4x4/toyota/rav4/toyota-rav4-ev-2013-quick-spin-35556
[image] Toyota RAV4 EV 2013: Quick Spin
by Jeremy Bass  16 Mar 2013

[image  
http://liveimages.motoring.com.au/motoring/general/editorial/ge4699790538091487321.jpg
]

Toyota overcomes its own recalcitrance on EVs to serve up one of the best
yet

Toyota RAV4 EV

Quick Spin
Los Angeles, USA

What we liked:
>>Big muscles
>>Decent range by EV standards
>>No compromise to donor vehicle space and practicality

Not so much:
>>Big money
>>Feather-touch controls
>>They don’t really want to build it

Remarkably, it took Toyota just 22 months to take its RAV4 EV from a blank
sheet of paper to the finished product you see here. And despite the haste,
it’s come up with one of the better engineered and more compelling
expressions of 21st century electric car values.

This might seem odd, given the years the Japanese giant has spent extolling
the advantages of the Hybrid Synergy Drive technology it uses in its Priuses
over battery electric power. But there’s a reason for it.

Toyota would have preferred not to build this car. It’s doing so only in the
name of compliance with California’s ever tightening zero-emissions vehicle
(ZEV) mandate, which is pushing the US auto industry towards a 15 per cent
ZEV quotient among new car sales by 2025.

This isn’t the first RAV4 EV, either. The electric compact SUV actually
pre-dates the Prius, with the first iteration rolled out in 1997. Developed
and built it in Japan, it was Toyota’s first response after California
passed the mandate in 1991. About 1500 examples were made, for lease and
later purchase in California only, between 1997 and 2003.

By the time the new RAV4 was launched in mid-late 2012, almost 500 of the
originals were reportedly still on the roads, many with 150,000 miles
(240,000km) and more on the clock without an overhaul.

On its debut in mid-late 2012, this second effort at a commercially
available EV faced one immediately evident problem: built on the
third-generation RAV platform, it arrived just in time for Toyota to
announce the new, improved fourth-generation RAV. And at twice the price – a
$50,610  sticker (plus on-roads) in a place you can get a very well spec’ed
petrol RAV for not much over $30,000. Mind you, that’s before federal and
state EV rebates cut in, bringing the car down closer to a still hefty $40K.

No matter. While the old one bore little visual differentiation from its
donor car on the outside and this one retains basic RAV exterior lines,
Toyota has put a lot more work into pitching this car as standalone product.
On the outside, they’ve given it a front bumper, grille, side mirrors and
added a rear spoiler. The underbelly has been smoothed as well. All this
gives the EV not just a distinctive look, but a drag coefficient of 0.30Cd,
a figure Toyota claims as the best in the SUV segment.

This RAV4 EV came to pass very differently to its predecessor. This time,
Toyota looked to Silicon Valley EV whiz Tesla for a drivetrain. That’s got a
lot to do with what makes it one of the better examples of the breed.

It shares a number of components with Tesla’s Model S, but brings the entire
drivetrain up front – the single 115kW electric motor, inverter, power
management unit and the single-speed transmission driving the front wheels
all sit under the bonnet.

True to the Tesla formula, the RAV has its battery sitting like a concrete
slab beneath the cabin. At 41.8kWh, it’s big in every way – by comparison,
Nissan uses a 24kWh battery in its LEAF. Physically, that translates into a
bulky 1876mm x 1454mm x 270mm, yet the EV loses nothing of the donor car's
cargo space, which extends up to 2067 litres with the rear seats down.

At 383kg, the battery takes the car’s kerb weight to 1829kg – a 168kg
premium on the now defunct RAV4 V6 petrol.

What’s it like to drive?

Climbing in reveals a donor-car cockpit with heavy modification; gone is the
stock analogue instrument cluster; in its place is a TFT screen with a large
digital speedo flanked by charge and energy meters to the left, ancillaries
to the right.

Atop the centre stack is a 200mm touchscreen for audio, navigation,
communications and vehicle settings. Beneath it sit the HVAC controls. The
donor car’s conventional knobs have been replaced by feather-touch controls
of the same kind GM uses in the Volt. High-tech they may be, but they’re
ergonomically way inferior to their tactile counterparts, especially when
there’s no rotary volume knob. That’s just annoying. The gear selector is a
remap of the Prius one – Drive, Reverse, Neutral, Brake re-gen – moved with
the park-brake button down to the console.

The seats are upholstered in eco-friendly fabric, by which we presume they
mean it’s fashioned from recycled materials (our spokespeople couldn’t
confirm). To help minimise energy demands on the HVAC system, the front
seats are heated, with cabin temperature sensors helping automate their
activation. The air-conditioning has an Eco mode designed to conserve energy
by being quite adequate in most conditions this side of a Death Valley
summer.

To get going, press the big Power button and you’re met with no noise; the
Ready light appears above the speedo almost immediately. In Normal mode, to
which the power unit defaults at start-up, putting your foot down gets you
off the mark at a decent pace, although you can sense the motor is feeling
the weight. The 295Nm of torque on tap is enough to get the RAV4 EV from
zero to 100km/h in about 8.7 seconds, quite acceptable on urban roads and
highways.

Hit the Sport button on the centre stack and up rears the Tesla beast
within, complete with Honda-style change in dash lighting from blue to red.
Torque rises instantly to 370Nm, cutting the standing 100-kay sprint to just
over seven seconds – a quarter better than the 3.5-litre V6. Despite the
weight, channelling all that twist to the front wheels alone means it’s easy
to get some shriek out of the rubber on take-off. But it keeps torque steer
well under control.

Even though the pedal feels soft and squishy underfoot, response is brisk
across the range, and accompanied by no more than a low whine. This is a
powerful car, but it’s also tightly governed. Sport mode lets it off the
leash up high, taking top speed from 135 to 160 km/h.

True to Tesla form, the is feel bottom-heavy. Going from flat into even the
gentle uphill runs in central Los Angeles, there’s a sensation of slight
delay as the suspension pushes the floor-weight up. But the ride is supple
and pleasant. The electric steering doesn’t carve the sharpest line around
corners, but it’s up the better end of the SUV market, and the car stays
flat when it’s pushed through corners. While road noise doesn’t match the
near silence under the bonnet, it’s commendably low.

The RAV4 EV gets its anchors direct from the Prius, meaning the brake pedal
functions more as an on/off switch for the re-gen systems than a progressive
stopper wholly dependent on human input. It feels a bit wood-on-stone, but
one of the company’s reps told motoring.com.au it was the company’s
intention to carry over the feel of the Prius brakes because that’s what a
fair number of RAV4 EV buyers will be used to. Most importantly, they work,
even in the wet under the extra weight.

Finally, to the matter of range. About an hour round the streets of Los
Angeles doesn’t offer sufficient experience for informed opinion on the
issue. While Toyota claims about 93 miles (150km) on a standard charge, our
spokesman happily added that while Sport mode is fun, it will eat
“significantly” into the car’s energy supplies.

On the mpg-equivalent fuel efficiency scale, it’s officially rated at 76
mpge – some way short of the 2013 LEAF’s estimated 115 (it’s not officially
confirmed yet, but Nissan is expecting a 15 per cent improvement on the 2012
model’s 99 mpge.)

Toyota claims about five hours for a normal charge, about six for an
extended charge, which pushes its claimed range to about 113 miles (180km).
But those figures are on a US 240V/40A outlet. On a standard 110V domestic
outlet, a normal charge from flat can take – wait for it – more than 40
hours. (Note: Australia might use 240V, but we use a lot less of the
all-important amperes, just 10A for a standard domestic outlet.) This should
be enough to convince most buyers to drop an extra $US1500 for a home
fast-charge unit.

In short, by US EV standards the RAV4 EV is costly, but it boasts superior
range and performance to many of its counterparts, and with no incursion on
the normal RAV’s interior space and practicality.

It’s also nothing if not exclusive, with sales restricted not merely to
California but to Sacramento, San Francisco, Los Angeles and San Diego.
Toyota plans to mint just 2600 examples of it over a maximum three years. If
it catches on, and sells out before that time’s up, they’ll look then at
what to do next.
[© 2013 carsales.com Limited  All rights reserved]
...
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