Re: [EVDL] Hybrid Mustang: motorcycle drivetrain?

2014-09-18 Thread George Tyler via EV
: Re: [EVDL] Hybrid Mustang: motorcycle drivetrain? EVDL Administrator via EV wrote: Ben, autos stopped using chain or belt drives 80 years ago ... Well, lots of cars still have timing chains. They last longer than belts. :-) -- We cannot waste time. We can only waste ourselves

Re: [EVDL] Hybrid Mustang: motorcycle drivetrain?

2014-08-06 Thread Ben Goren via EV
On Aug 5, 2014, at 3:26 PM, Roger Stockton via EV ev@lists.evdl.org wrote: Ben Goren wrote: The AC-51s use 6207-2RS bearings; my main job is to research their side loading capacity. However, Bill says there're a number of side-loaded AC- 35s out there, and that he thinks I'm probably okay

Re: [EVDL] Hybrid Mustang: motorcycle drivetrain?

2014-08-06 Thread Dennis Miles via EV
-boun...@lists.evdl.org] On Behalf Of Dennis Miles via EV Sent: Tuesday, August 05, 2014 7:58 PM To: Lee Hart; Electric Vehicle Discussion List Subject: Re: [EVDL] Hybrid Mustang: motorcycle drivetrain? Lee, I must be too young to have seen those, or else I did not have one fail because

Re: [EVDL] Hybrid Mustang: motorcycle drivetrain?

2014-08-06 Thread Pestka, Dennis J via EV
] Hybrid Mustang: motorcycle drivetrain? David, and others, the most fragile part, of a series DC motor, is the commutator. And that is, because the copper segments are glued to an insulating core. When the current is flowing, the segments heat up and soften the glue, then they are subjecting

Re: [EVDL] Hybrid Mustang: motorcycle drivetrain?

2014-08-06 Thread Pestka, Dennis J via EV
  -Original Message- From: EV [mailto:ev-boun...@lists.evdl.org] On Behalf Of Pestka, Dennis J via EV Sent: Wednesday, August 06, 2014 6:52 AM To: Dennis Miles; Electric Vehicle Discussion List; EVDL Administrator Subject: Re: [EVDL] Hybrid Mustang: motorcycle drivetrain? Dennis; The motor

Re: [EVDL] Hybrid Mustang: motorcycle drivetrain?

2014-08-06 Thread Roger Stockton via EV
Dennis Miles wrote: {Ben, autos stopped using chain or belt drives 80 years ago, I like using the 4WD transfer case with the 2::1 low range for in town and 1::1 on highway coupled with the stock 3.0::1 in the rear axle differential. I realise it isn't quite what you meant, and I don't

Re: [EVDL] Hybrid Mustang: motorcycle drivetrain?

2014-08-06 Thread EVDL Administrator via EV
On 6 Aug 2014 at 3:37, Dennis Miles via EV wrote: Ben, autos stopped using chain or belt drives 80 years ago ... Thank goodness! Imagine having to crawl under your car to clean and lube the chain every month or so. That's something to think about for this Mustang hybrid conversion - how

Re: [EVDL] Hybrid Mustang: motorcycle drivetrain?

2014-08-06 Thread Roger Stockton via EV
Ben Goren wrote: Very interesting! That exact design won't work, as I'm keeping the V8 -- but the basic geometry is very similar to what I have in mind. Understood; I was thinking that it might be easier to modify the combiner output shaft to be double-ended so that one side attaches to the

Re: [EVDL] Hybrid Mustang: motorcycle drivetrain?

2014-08-06 Thread Ben Goren via EV
On Aug 6, 2014, at 9:02 AM, EVDL Administrator via EV ev@lists.evdl.org wrote: On 6 Aug 2014 at 3:37, Dennis Miles via EV wrote: Ben, autos stopped using chain or belt drives 80 years ago ... Thank goodness! Imagine having to crawl under your car to clean and lube the chain every month

Re: [EVDL] Hybrid Mustang: motorcycle drivetrain?

2014-08-06 Thread Ben Goren via EV
On Aug 6, 2014, at 9:06 AM, Roger Stockton via EV ev@lists.evdl.org wrote: Ben Goren wrote: Very interesting! That exact design won't work, as I'm keeping the V8 -- but the basic geometry is very similar to what I have in mind. Understood; I was thinking that it might be easier to modify

Re: [EVDL] Hybrid Mustang: motorcycle drivetrain?

2014-08-06 Thread Ben Goren via EV
On Aug 6, 2014, at 12:37 AM, Dennis Miles via EV ev@lists.evdl.org wrote: With the gearing Ben could avoid the second electric motor, and buy more batteries. But it is your decision, Ben. I do like the idea from a mechanical elegance perspective...but the second motor also gives more oomph

Re: [EVDL] Hybrid Mustang: motorcycle drivetrain?

2014-08-06 Thread Lee Hart via EV
EVDL Administrator via EV wrote: Ben, autos stopped using chain or belt drives 80 years ago ... Well, lots of cars still have timing chains. They last longer than belts. :-) -- We cannot waste time. We can only waste ourselves. -- George Matthew Adams -- Lee Hart's EV projects are

Re: [EVDL] Hybrid Mustang: motorcycle drivetrain?

2014-08-06 Thread Roger Stockton via EV
Ben Goren wrote: I suspect that it is not just the static load of the belt tension, but the tension added to one side of the belt/chain when the motor is delivering torque. That was my initial thought, too...until late yesterday evening when I was doing a bunch of research on it. And,

Re: [EVDL] Hybrid Mustang: motorcycle drivetrain?

2014-08-06 Thread Ben Goren via EV
On Aug 6, 2014, at 1:25 PM, Roger Stockton via EV ev@lists.evdl.org wrote: I believe you are mistaken. I think what you need to consider is termed overhung load; this Gates document gives a good overview: Roger, thanks for that excellent resource. Obviously, I'm not an ME...but I'm sure

Re: [EVDL] Hybrid Mustang: motorcycle drivetrain?

2014-08-06 Thread Michael Ross via EV
Chains are very efficient. If you enclose them and they have lubrication, they last a very long time. They are also relatively inexpensive, and lend themselves easily to changing ratios. I suppose their main bad point is noise, and the need for an adjusting idler to keep noise low. But

Re: [EVDL] Hybrid Mustang: motorcycle drivetrain?

2014-08-06 Thread Ben Goren via EV
On Aug 6, 2014, at 3:23 PM, Ben Goren via EV ev@lists.evdl.org wrote: I'm thinking it'd be a good idea to see if I can't find somebody at Gates to help me run some numbers and suggest part specifications. I'd almost undoubtedly use their belts (I just replaced the disintegrating fan belt on

Re: [EVDL] Hybrid Mustang: motorcycle drivetrain?

2014-08-06 Thread Roland via EV
-q.com ; Electric Vehicle Discussion Listmailto:ev@lists.evdl.org Sent: Wednesday, August 06, 2014 4:23 PM Subject: Re: [EVDL] Hybrid Mustang: motorcycle drivetrain? On Aug 6, 2014, at 1:25 PM, Roger Stockton via EV ev@lists.evdl.orgmailto:ev@lists.evdl.org wrote: I believe you

Re: [EVDL] Hybrid Mustang: motorcycle drivetrain?

2014-08-06 Thread Ben Goren via EV
On Aug 6, 2014, at 5:27 PM, Roland e...@msn.com wrote: They did this for me and was subjected for my installation, is to have a opposing belt in the opposite direction of each other or a continuous belt place on 3 or 4 pulleys 60 to 90 degrees of each other to reduce the bearing load of

Re: [EVDL] Hybrid Mustang: motorcycle drivetrain?

2014-08-05 Thread Roland via EV
additional power from the motor controller. Roland - Original Message - From: EVDL Administrator via EVmailto:ev@lists.evdl.org To: Electric Vehicle Discussion Listmailto:ev@lists.evdl.org Sent: Tuesday, August 05, 2014 3:25 AM Subject: Re: [EVDL] Hybrid Mustang: motorcycle

Re: [EVDL] Hybrid Mustang: motorcycle drivetrain?

2014-08-05 Thread Ben Goren via EV
On Aug 5, 2014, at 2:25 AM, EVDL Administrator via EV ev@lists.evdl.org wrote: On 4 Aug 2014 at 18:14, Ben Goren via EV wrote: He says it's okay to spin the motors faster than 8000 RPM so long as it's not the controller that's sending the current to the motors that's doing the spinning.

Re: [EVDL] Hybrid Mustang: motorcycle drivetrain?

2014-08-05 Thread Dennis Miles via EV
David, and others, the most fragile part, of a series DC motor, is the commutator. And that is, because the copper segments are glued to an insulating core. When the current is flowing, the segments heat up and soften the glue, then they are subjecting to lifting, away from that insulating core,

Re: [EVDL] Hybrid Mustang: motorcycle drivetrain?

2014-08-05 Thread Roger Stockton via EV
Lawrence Harris wrote: Keep in mind that if you have just gone up a long hill the motor and commutator will be hot and over-speeding it on the downhill run may still damage it even though the current is now low (or zero). I think it's probably best to keep the RPM in the safe range under the

Re: [EVDL] Hybrid Mustang: motorcycle drivetrain?

2014-08-05 Thread Roger Stockton via EV
Ben Goren wrote: The AC-51s use 6207-2RS bearings; my main job is to research their side loading capacity. However, Bill says there're a number of side-loaded AC- 35s out there, and that he thinks I'm probably okay -- though, of course, I need to confirm that. If anybody can suggest a good

Re: [EVDL] Hybrid Mustang: motorcycle drivetrain?

2014-08-05 Thread Lee Hart via EV
Dennis Miles via EV wrote: David, and others, the most fragile part, of a series DC motor, is the commutator. And that is, because the copper segments are glued to an insulating core. When the current is flowing, the segments heat up and soften the glue, then they are subjecting to lifting, away

Re: [EVDL] Hybrid Mustang: motorcycle drivetrain?

2014-08-05 Thread Dennis Miles via EV
Lee, I must be too young to have seen those, or else I did not have one fail because they were stronger. The other question is how does it damage the AC motor to over speed and why does a speed limiter in the controller/inverter cause damage as was indicated in the discussion? The AC motor doesn't

Re: [EVDL] Hybrid Mustang: motorcycle drivetrain?

2014-08-05 Thread Ben Goren via EV
On Aug 5, 2014, at 2:36 PM, Roger Stockton via EV ev@lists.evdl.org wrote: If I were the OP, I'd still want HPEVS to provide some max safe RPM value, not just a verbal statement that the 8000RPM limit is a controller limitation and not a limitation of the motor. No worries. The plan is to

Re: [EVDL] Hybrid Mustang: motorcycle drivetrain?

2014-08-05 Thread Cor van de Water via EV
Discussion List Subject: Re: [EVDL] Hybrid Mustang: motorcycle drivetrain? Lee, I must be too young to have seen those, or else I did not have one fail because they were stronger. The other question is how does it damage the AC motor to over speed and why does a speed limiter in the controller/inverter

Re: [EVDL] Hybrid Mustang: motorcycle drivetrain?

2014-08-04 Thread Ben Goren via EV
Just to follow up on this: I spoke with Bill at HPEVS this afternoon. I still don't think he'd be willing to sign off on the project considering the uncharted territory I'm heading into, but he was also rather more encouraging with this latest round of changes. The AC-51s use 6207-2RS

[EVDL] Hybrid Mustang: motorcycle drivetrain?

2014-08-02 Thread Ben Goren via EV
So, as I mentioned in that previous post on air conditioning, I was at my shade tree mechanic's yesterday; he was fixing a fuel leak on my '68 Westfalia. And he had what I'm thinking may be the best idea yet for connecting the electric motors in the Mustang. Basically, mount a gear (two gears,