Hi Tony

Do you have internet links to the incidents to which you refer? I would
like to read about what caused the incidents as I am currently considering
buying one of these batteries and have a few colleagues who have already
purchased them.

Cheers
Gavin Magill
Auckland NZ


On 16 July 2014 11:02, Tony King via KRnet <krnet at list.krnet.org> wrote:

> Be very careful with any kind of lithium batteries, including LiFePO4, in
> aircraft.  I had a Ballistic EVO2 LiFePO4 battery in my aircraft for about
> 80 hours with no issues, but I have now removed it after the second of two
> significant incidents (one fatal) in Australia caused by LiFePO4 batteries.
>  I just didn't want to be worrying about it while in the air - especially
> since the battery is directly under the seat in my aircraft.
>
> It's true LiFePO4 is a lot safer than LiPo batteries, but their technical
> requirements, discharge characteristics and failure modes are quite
> different to lead acid batteries and not well understood by most aircraft
> owners.  They do not like being heavily discharged and over-voltage during
> charging is a definite no no.  Typical solid state regulators use pulse
> width modulation to achieve a well regulated average voltage, but the
> voltage of the pulses is whatever the alternator puts out - which can be as
> high as 22 volts, well above the 14.6V limit of LiFePO4 batteries.
>
> These batteries are being marketed as direct replacements for lead acid and
> it's true that for their weight they make great starter batteries.  But the
> marketing doesn't address the differences with lead acid in any way and the
> potential for a fire or the discharge of toxic gases (e.g. hydrogen
> flouride) exceeds my comfort level in an aircraft, although I'd use one in
> a car or motorbike or the like without hesitation.
>
> Another aspect that doesn't seem to be well understood is that while a lead
> acid battery shows a gradual drop in voltage as it's discharged, lithium
> batteries will hold close to the nominal voltage until quite deep in the
> discharge cycle and then the voltage will drop very steeply to below useful
> levels.  This has implications in the event of alternator failure if you're
> counting on the battery to run the panel or the ignition.  By the time a
> drop in voltage is noticed, there's very little time left.
>
> You might notice too that the marketing for lithium batteries tends to
> focus on the cold cranking amps of lithium compared with lead acid and on
> that basis lithium batteries look great.  But the actual amount of energy
> stored in the battery is a lot lower (typically around a third) than a lead
> acid battery of equivalent cca performance.  This means the lithium battery
> won't be able to run a given load (say a glass panel or a radio stack or an
> electronic ignition) for as long as a lead acid battery with equivalent
> starting performance.
>
> On the surface these batteries are a great development, but the marketing
> that says they're a drop in replacement for lead acid batteries is
> misleading.  There are several factors that need to be well understood if
> you're planning to put one in an aircraft.
>
> Cheers,
>
> Tony
>

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