Thanks, George, for the chart.

Today I put the board on the bench and applied power as noted in the 
manual for bench testing.  First thing I tested was the reference 
voltage and lo and behold it was wandering around (light bulb above head 
begins to glow!).

Close inspection of the ref voltage components revealed a dark 
discoloration of the board and a general corroded look to the solder 
connections.  Looks very much like cold solder joints.  The rest of the 
board connections are all shiny. (bulb is getting brighter) Also the 
"tinning" on some of the PC traces was etched down to copper.

A few minutes work with an acid brush and some alcohol cleaned up the 
gunk on the board and the joints were all touched up with a soldering 
iron.  (Bulb fully on!)

It has been running on the bench for 5 hours and the reference voltage 
hasn't budged from 6.5v !!

I will install the card back in the power supply this week and see if 
our voltage problem goes away, and it carries the repeater load.

Interestingly enough our initial indications of a problem was when the 
repeater would drop off the air .  We thought the problem was with the 
PA, since we could still see some drive coming out of the exciter. 
Eventually it completely failed, but not until after we replaced the PA 
only to see the same problem come back.  Oh well, we now have a spare PA!

As the NTSB would put it: Probable Cause - corrosion of solder 
connections due to caustic substance.  To put it plainly - mouse 
droppings/pee!  We had the same thing happen to an RC-850 controller a 
few years ago that nearly killed the board.  The repeater is in an 
unheated building in a field away from other structures (it is a 
microwave tower that the Navy lets us use), so the mice seem to like the 
warmth.

Next project is to make a mouse shield for the repeater box!

I'll let you know how it turns out.
We are hoping for K3HKI = 1, Mice = 0

73 de Tom/W4OKW
Pax River



George Henry wrote:
> Attached is the troubleshooting chart for that PS...  maybe it will be 
> of some help.
> 
> 
> 
> ----- Original Message ----- From: "Tom Clarke" <w4...@md.metrocast.net>
> To: <ka3...@att.net>
> Sent: Saturday, January 02, 2010 10:25 PM
> Subject: Re: MSR2000 Power Supply part needed
> 
> 
>> Hi George,
>>
>> Thanks for the tip.  We already tried that with no joy.  R7 just moves 
>> the voltage +/- .5v or so around 8.5 so the problem is probably 
>> upstream.  We also are not getting the 9.3v on Tx, but that may be 
>> related to the 14 v reg problem.  I need to go back and look at the 
>> 9.4v reg also to see if it is working OK.
>>
>> I have looked at the reg card and don't see any obvious crispy critters!
>>
>> 73 Tom/W4OKW
>> near DC 

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