I recently acquired a Kenwood HM-250 Audio Distortion Analyzer, and I 
have been experimenting with various CTCSS tone encoders to find 
which produce the purest tones.  Since I am putting together a 6m 
repeater using Mitrek radios, I wanted to compare the older HLN4020B 
reed board to the newer HLN4181A reedless board.  What an eye-opener!

My gut feeling was that the reed board would produce a purer tone 
than the digital reedless board, since the reeds are essentially 
tuning forks.  That turned out to be a false assumption.

With two known-good tone boards hooked up on the bench, the 4020B 
reed board consistently produced a 127.3 Hz tone with distortion 
ranging from 0.75% to 1.52%, while the 4181A reedless board produced 
the same tone with only 0.43% distortion.  I adjusted the output 
level pot (R23) on the 4181A board to match the output level of the 
4020B board.  I tested the 4020B board with six 127.3 Hz reeds.

Another interesting fact emerged from my experiment:  Although the PL 
tone reeds can be plugged into their sockets in either of two 
positions, I found that there was definitely a difference in the 
amount of distortion produced.  The differences ranged from 0.1% up 
to 0.6%- not much, but surprising, since the reeds are supposedly 
symmetrical.  I got similar results with KLN6209A, KLN6210A, and 
TLN6824A reeds.

For comparison, I measured the distortion at 127.3 Hz from several 
pieces of test equipment, with the following results:

HP 204B Audio Generator:  0.24%
Motorola R2600D Service Monitor:  0.26%
Wavetek 188 Audio Generator:  0.19%
CSI TE-64D Tone Generator:  0.76%

My next step is to evaluate the purity of the CTCSS tones after 
passing through an RF link.  Some radios- cheap ones especially- use 
rather coarse tone synthesis techniques to generate PL tones, and the 
resulting tones are prone to falsing and talk-off problems.  Stay 
tuned...

73, Eric Lemmon WB6FLY


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