Has anyone out there successfully made a mold off of an Omega/Highlight wing?

I've got an Omega 1.5 that I really enjoy as far as the flying and the asthetics of the wing. I'd like to be able to make a mold of the curved ellipical leading edge and use it to create some wings of my own.

Once I had a mold completed, I could make a layup of kevlar and uni-carbon and pour some liquid expanding foam into the mold. Once the foam cured, I would trim off the excess and make balsa ribs, trailing edges and ailerons.

A brass tube inserted into the wing root could be set to give dihederal.

All in all, it does not sound like too difficult of a project, but I did want to ask if anyone else has had any luck with doing this.





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