Thanks, all.  This feedback give me ideas on how to approach the hinging and control 
rod hookup on this rudder.

I'll let you know how it turns out.

--Bill


On Mon, 03 Apr 2000 17:48:15 EDT Martin Brungard <[EMAIL PROTECTED]> wrote:

Ben Diss wrote that he would use fiberglass horns instead of plywood. 
Fiberglass horns are fine if you have them, but I wouldn't go out of my way 
to get them though.

Ben is right about the clevis hole wallowing over time. I have solved that 
problem by using only metal clevises and hard-coating the clevis hole and 
plywood surface with thin CA. Of course, its a good idea to have the hole ID 
match the clevis pin OD. The hardened ply is then coated with parafin wax 
and melted on with a heat gun or blow dryer, using care to keep the wax away 
from the gluing surface.

Assemble everything and go fly. When the hole gets some slop, just apply a 
drop of thin CA to the attachment and the glue wicks into the assembly. It 
takes up the slop. Because the wax was applied to the ply, the CA will not 
bond well to the ply or metal clevis. The clevis will break free from the 
horn with a little effort and the slop is gone.


Martin Brungard
Tallahassee, FL

"Meandering to a different drummer"


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