Dear paul,

 the methoxide prep stage is my greatest concern It sounds like you 
have a good solution(no pun intended lolol) with the aqueous 
solution. please confirm your statement. can you say with impunity 
that you have had no problems with  this? what is the shelf life of 
the aqueous solution? you mention solidifying at temps below 20 c... 
if kept above that temp does it remain in solution? the safety of our 
personell and students is of paramount importance. also what 
respirators can anyone reccommend for this task.any other safety 
issues that need to be adressed besides ventillation and protective 
clothing?  we will eventually be making up to 2000 gallons per batch 
in our reactor vessell so we want the best possible advice before we
get to that point  and ive found that bench scale testing doesnt 
generally  hold true when scaling up to production levels..
 any suggestions will be appreciated..
 marc





--- In biofuel@yahoogroups.com, "gobie" <[EMAIL PROTECTED]> wrote:
> Kevin,
> have to agree with you that the preparation of the methoxide can be 
a
> dangerous step.
> There are some good methods mentioned on JTF, but most of them take 
time.
> To get around the NaOH dissolving in methanol problem I have 
developed a
> method of using NaOH in the form of a concentrated aqueous 
solution. The
> NaOH dissolves readily into the water and is available as a stock 
solution
> when needed. To make methoxide the Conc Aqueous NaOH is measured 
out and
> poured slowly with stirring into the methanol. Result a crystal 
clear
> methoxide prepared in a minute or two.
> Dissolve 100g of NaOH (flakes, pellets or pearls) in 90ml of 
distilled
> water. Some stirring will be needed and the solution will get very 
hot. Mix
> in a heatproof non metalic container and avoid breathing the fumes. 
This
> will give you 1200ml of solution. Store in an airtight plastic 
bottle at
> ground level away from children.
> When making up the methoxide multiply the grams of NaOH/litre 
required by
> 1.2.
> If the ambient temperature is below 20 deg C the conc NaOH solution 
will
> tend to solidify and may need to be shaken or warmed.
> 
> One of the "golden rules" of biodiesel making is to avoid water at 
all
> costs. In this case however the small ammount of water in the Conc 
NaOH
> solution does not seem to have a detrimental effect.
> 
> The above advise is offered as asistance, not to prove a point or 
promote a
> particular way of making methoxide. Try it and if you like it great 
I have
> been of help.
> 
> There are sure to be a few comments from the detractors of this 
method.
> I'm flying out this evening, not back till Monday, so will not be 
available
> for comment till then.
> 
> 
> Regards   Paul Gobert
> 
> >   ----- Original Message -----
> >   From: Kevin Shea
> >   To: biofuel@yahoogroups.com
> >   Does anyone have suggestions on the best way to agitate the Lye 
powder
> into the methanol?  I use a type 20 Lightning mixer (with small 
propeller
> agitator), but have problems with the dissolving of Sodium Hydroxide
> >
> >   I mix 3.75 liters of methanol to the appropriate amount of 
sodium
> hydroxide in a 5 gallon carboy (with small hole drilled in cap) and 
let mix
> for 15 minutes.  My problem is that the sodium hydroxide fails to 
dissolve
> completely with the methanol.  I can see lots of clumped Lye!
> >
> >   I hate this part of the process!!! and it is the most 
dangerous!!  I
> take as much precaution as possible not to expose myself and wear 
proper
> safety protection.  I'm not crazy about mixing for longer period 
with an
> electric mixer or have something happen to cause a catastrophic 
event, so
> I'm trying to minimize this danger window of this process
> >
> >   Most likely I'll mix the next batch of Sodium Methoxide in a 
smaller
> carboy (HDPE), and that should hopefully help.  Maybe the propeller 
shaft
> should be a larger design??  Anyway, I'm interested in the most 
efficient
> (Safe) methods and how long agitation should be?
> >
> >   I use the Red Devil powder Lye.
> >
> >
> >   Thank you,
> >   Kevin Shea
> >
> >
> >   [Non-text portions of this message have been removed]
> >
> >
> >
> >
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