http://www.eidn.com.au/energyerdcemulsions.htm

Emulsions of Hydrated Ethanol in Hydrocarbon Fuels
By Apace Research Ltd

EXECUTIVE SUMMARY

Accountability

Project Need

In response to adverse environmental impacts from mass consumption of 
fossil petroleum fuels as well as international crude oil reserves 
being finite, most countries are attempting to find answers to 
meeting future demand for fuel for transport. Internationally there 
is growing acceptance that renewable ethanol fuel produced from 
biomass, with its associated environmental benefits, will be the 
transport fuel of choice for the future. In the United States, Brazil 
and Sweden there is already widespread use of ethanol fuel and/or 
ethanol/petroleum fuel blends, while in many other countries, 
including Australia, such blends are being introduced.

Ethanol/petroleum fuel blends directly address vehicle emissions and 
transport fuel security of supply issues. In addition to reducing 
currently regulated vehicle emissions, the renewable ethanol content 
of these fuels can result in a net reduction in the emission of 
carbon dioxide. Use of ethanol/petroleum fuel blends initially in the 
existing vehicle fleet is essential to develop the technology and 
infrastructure necessary to support widescale production and use of 
ethanol fuel. This project addresses the need to optimise the 
physicochemical properties of ethanol/petroleum fuel blends, to 
ensure that the maximum possible environmental and economic benefits 
are derived from the use of such blends.

Project Objectives

The project objectives were in two main parts:

Part (a)

To optimise the chemistry of the copolymers comprising the DALCO 
emulsifier for use by fuel distributors in order to increase the 
specific activity of those copolymers and reduce the cost of hydrated 
ethanol/diesel fuel emulsion production.

Part (b)

To optimise the chemistry of the copolymers comprising the DALCO 
emulsifier initially for use by researchers and regulatory 
authorities to produce stable emulsions of hydrated ethanol in petrol 
in order to identify any advantageous physicochemical properties of 
such hydrated ethanol/petrol emulsions compared with the properties 
of conventional anhydrous ethanol/petrol solutions.

Findings and Conclusions

It is Concluded from the results of this project that the lowest cost 
method of manufacturing PEOPS copolymer, the major constituent of the 
DALCO emulsifier, produces a product with high specific activity. The 
indicated cost of the optimised DALCO emulsifier in commercial scale 
quantities is below $1,000 per tonne. At $1,000 per tonne, the 
emulsifier contributes approximately 1.3 cents to the per litre cost 
of hyd.ethanol/diesel emulsion. This cost is less than for previous 
DALCO formulations and is considered likely to prove economically 
viable. It is also concluded that potential problems in the 
commercial use of hyd.ethanol/diesel emulsion have been overcome by 
optimisation of the DALCO emulsifier.

The DALCO emulsifier can also produce hyd.ethanol/petrol emulsion 
with potential advantageous physicochemical properties compared to 
anhyd.ethanol/petrol solution.

Applications

Emulsions of hydrated ethanol in petroleum fuels directly address 
vehicle exhaust emissions and transport fuel security of supply 
issues of growing international concern. Most importantly, the 
renewable ethanol content of these fuels can result in a net 
reduction in the emission of carbon dioxide.

Exhaust emissions from diesel engines are a major contributor to air 
pollution in urban centres in both developed and developing 
countries. The negative impact of diesel engine exhaust emissions on 
air quality and human health are now widely recognised. In developed 
countries authorities such as the Environmental Protection Agencies 
(EPA's) are increasingly regulating diesel engine exhaust emissions 
through new emissions standards for diesel engines.

Hydrated ethanol/diesel fuel emulsion, or "diesohol", represents a 
new and potentially cost effective option for significantly reducing 
particulate and NOx emissions from diesel engines, both in developed 
and developing countries. Internationally there is considerable 
potential for both short and long term applications of the diesohol 
technology. This is in large part due to diesohol being compatible 
with the existing fuel/vehicle infrastructure. Existing unmodified 
diesel engined vehicles can use diesohol interchangeably with diesel 
fuel. Moreover, diesohol is also compatible with and enhances any 
emissions reductions achieved by advances in diesel engine design and 
by the reformulation of diesel fuel.

The hydrated ethanol/petrol emulsion researched in this project 
directly addresses issues relating to the use of ethanol/petrol blend 
in unmodified vehicles. Such an emulsion has a lower vapour pressure, 
greater water tolerance and, potentially, reduced NOx emission on 
combustion compared to the 10% anhydrous ethanol/petrol solution 
currently used internationally. If these advantageous physicochemical 
properties are confirmed there is potential to replace the use of 
anhydrous ethanol/petrol solution internationally.

This article is a brief summary of a report originally prepared for 
the Energy Research and Development Corporation (ERDC). A full copy 
of the report is available from:

Energy Strategies Pty Ltd
Ph: 02 6260 6444
Fax: 02 6260 6555
 

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