Back a few years ago while I was cutting cores I found that paperless phenolic 
was the best template material that I could lay my hand on. The paper phenolic 
always left a very small amount of paper residue that no amount of sanding or 
polishing would completely get rid of. The result was an occasional catch of my 
cutting wire and a less than perfect surface.

Other template materials like formica were harder to cut and sometimes too thin 
and harder able to keep flat on the foam blocks without a lot of T pins.

Regards, Dave Corven.    
 -------------- Original message ----------------------
From: "TJB" <[EMAIL PROTECTED]>
> You still have to sand and polish the burn area.  I found CNC cut ones out 
> of .030" to .0625"  paper phenolic were the best.
> 
> Tom
> 
> ----- Original Message ----- 
> From: "Anker Berg-Sonne" <[EMAIL PROTECTED]>
> To: "Soaring Exchange" <soaring@airage.com>
> Sent: Sunday, February 17, 2008 1:11 PM
> Subject: [RCSE] Laser cut foam cutting templates
> 
> 
> >I am looking for someone to laser cut foam cutting templates. I can supply 
> >the templates in 3D CAD formats or as CompuFoil files.
> >
> > Thanks/Anker
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> 
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