Hello,

When installing servos in a molded wing without pre-molded pockets you
usually need to attach them to the inside of the top skin. Before you do
this first apply some 8oz fiberglass or 6oz carbon patches 1/2 " larger than
the access hole to the inside of the skin with laminating epoxy (West
systems works) to cover the area where the servo will rest. With the lighter
overall weight on the newer molded ships (like we all want) the inside skin
is usually very light f/g cloth .75 to 1oz weight and can be damaged when
the servo needs to be removed. Try and run a corner of the patch up the side
of the spar. This patch also stiffens the wing skin quite a bit and makes
for a firm installation.

When I epoxy the servo in I usually sand the surface of the servo a bit and
the area that I will bond to. I found that most epoxy will not stick to the
servo case material. I usually use 30-minute epoxy and micro balloons and
add just enough spooge to seat the servo in the wing with a LITTLE excess
curling up around the edges. Do not force the servo tight against the
surface and clamp in place because that will flatten the wing skin and stay
that way. Gently float the servo in position and tape in place until the
epoxy has set up. Less is best.

Removing servos installed with epoxy; Gently twist the servo clockwise (If
in the northern Hemisphere) with a pair of long nose pliers if you have the
room. The servo will just pop out. If you can't get a good grip on the servo
then use 1/4 music wire through the wing root and gently but firmly tap the
corner of the servo to apply a twisting force and the servo will pop out.
This is easiest with a 3-piece wing. When you replace the servo the epoxy
micro spooge formed a perfect mold of the servo, so apply a VERY THIN layer
of epoxy and replace the servo in the spooge bed. Your servo will be exactly
in the same position as before.
The trick is to twist the servo. Do not pull the servo out or you could
bring the skin with it.

This method has been used for years with great success. If you use quality
servos the need for repair is minimal.


Tom Copp
COMPOSITE SPECIALTIES 949 645 7032 ph/fax
http://www.f3x.com



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