Ah okay.  Would probably be more trouble then it's worth then (not to mention much 
smellier).

FWIW, back in the early 90's, I think, there was some experimentation with using 
styrofoam and epoxy to make surfboards that were
lighter and stronger then the the conventional polyester resin/polyurethene foam 
boards.  They were able to make boards without the
wood stringer that normally runs the length of the center of the board to reduce the 
weight.  As far as I know, though, they are
back to using the conventional materials (albeit with the occasional CF 
reinforcement)...I think the epoxy boards were probably too
expensive, and not worth the trouble.

Silas Collier wrote:

> OOPS.  I was thinking polyester resin.  Polyurethane resin is out of my
> scope of knowledge.  Let me take my foot out of my mouth and get my two cent
> deposit back.
> -Silas-
>
> ----- Original Message -----
> From: Silas Collier <[EMAIL PROTECTED]>
> To: Rodger Hamer <[EMAIL PROTECTED]>; <[EMAIL PROTECTED]>
> Sent: Tuesday, January 09, 2001 4:27 PM
> Subject: Re: [RCSE] Glassing Cores
>
> > I've glassed surfboards (more repair than initial glassing, but I've
> watched
> > it a lot).  Polyurethane foam blanks are shaped via planers and sanding
> > blocks and won't melt from the resin.  Poly resin will melt white foam.
> > Poly resin over polyurethane foam is pretty light, judging from the modern
> > surfboards, but shaping the cores would be difficult to do accurately.
> I've
> > never heard of hot-wire cutting polyurethane foam, but I think it make
> > really bad fumes when burned or melted.
> > -Silas-
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