If you are applying raw carbon tow, epoxy works very well.  Cover with
Saran or similar material and apply moderate pressure to squeeze out
excess epoxy and hold tow in contact with spar.

If you are using pre-cured strips, if you can see or feel a textured
'tooth' it should bond well.  However, do clean well, including a warm,
mild soapy water to remove any release left from manufacturing, and a
clean solvent like acetone or alcohol (99%) to degrease.  Apply with a
lint free clean wipe and allow to dry.  Once cleaned, touch only with
gloves as oils on your skin may influence the bond.

When bonding materials that can absorb the epoxy, the naturalpenetration
provides a larger 'wetted' area to make the bond.  However, when bonding
non-absorbant materials, one way to increase the wetted area, and thus
increase the bond is to provide a finite texture.  Many manufactures of
composite components use a teflon coated fabric on the outside ofthe
layup.  When peeled away, these leave a distinct weave pattern molded into
the component.  This gereatly increases the wetted area thus providing an
increas in bond strength.  If you sand this away, you will lose some of
the material that you paid for, and which was included in your
calculations of strength.  A light sanding can remove one or more
thousandths of an inch, and if you start of with a piece only 0.007 inch
in the beginning, and you sand off 0.001 from each side, you are left with
only 0.005 as your cap.

I am not tr4ying to be an alarmist, but, keep it clean, use moderate
pressure (you don't want to squeeze out all the epoxy) and use a good
qwality, moderate cure epoxy, you will have a spar that you will be pround
of and one that will last a long time, if treated with respect.

.........bc    AG4YQ  Williamsburg, VA




On Tue, 23 Aug 2005, Dick Williamson wrote:

> Scott Martin asked:
>
> >What's the best adhesive for affixing carbon strips to wood spars?
>
> Epoxy works well.  However, be sure to sand the carbon fiber first.
>
> Dick
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