Thank you Rahe. 

Following a large number of tests, I realized that I have to expect a loss
of about 40% across service connections from the Public Supply to the inside
Riser. 

It includes the losses due to the valves, strainer, backflow-preventer and
water meter.  

This loss is substantially higher than the calculated loss. 

Together with a colleague from the fire department we initiated a motion to
demand the installation of hydrant or any other testing outlet next to the
riser to prove that the riser has sufficient water supply.  This must be
done by actual testing.   The fire department accepted the motion. 

The old pipe problem I raised is also based on actual testing.  I found that
capacity of old pipes some location I tested is down to 25% of the
calculated one.  This is due to the same tuberculation you mentioned. 

What initiated my approach to the forum was a Telephone call I got from a
Swiss Re-Insurer enquiring about actual testing, whether or not it is
required by the NFPA.  

Dan 

  

Dan Arbel
Tel: 972-4-8243337
Fax: 972-4-8243278
M: 972-52-2810593

-----Original Message-----
From: [EMAIL PROTECTED]
[mailto:[EMAIL PROTECTED] On Behalf Of
[EMAIL PROTECTED]
Sent: Monday, February 18, 2008 5:22 PM
To: sprinklerforum@firesprinkler.org
Subject: RE: C-Factor for old piping

Dan,
It is unfortunate that some will simply cuddle up to the familiar
regardless of the possible consequences.  I, personally, have a problem
using a formula or equation that I don't fully understand simply because
everyone else does.  Some of this is very slowly creeping into the
standards.  For example, it has been noticed for some time that the
Hazen-Williams equation does not work on high pressure mist systems.  Now,
NFPA 13 has a requirement to calculate anti-freeze systems with the
Darcy-Weisbach formula.

A large part of the problem is that NFPA 13 sets out the Hazen-Williams
equation as the end all be all for sprinkler hydraulic calculations.  All
of the manufacturers of sprinkler hydraulic calculation software are, of
course, on the same bandwagon.  While it is true that the Hazen-Williams
formula is much easier to use and that NFPA 13 allows one C-factor to be
applied to all of the piping, depending on type and if wet or dry, it is
really not that accurate.  I hear a lot of folks say that it is
conservative or that it has conservatism built into it but no one is able
to tell me exactly where that conservatism is.  So again, since NFPA 13
promotes only changing the C-factor we have to guess what that C-factor is
if the conditions are beyond the scope of NFPA 13.  Since NFPA 13 deals
with only new pipe, then any application to old existing pipe is outside of
the scope of NFPA 13.  Therefore, the reality is that we may need to change
not only the C-factor but exponents as well.  For example, as pipe becomes
rougher the exponent goes toward 2 versus 1.85.  Hazen and Williams
recognized this and brought it out in their work as the exponent going from
0.54 (reciprocal of 1.85) to 0.50 as pipe became rougher.  They also
indicated that the C-factor would change as well.  The numerous variances
that you can have with old pipe led them to simply try to provide a formula
for the AVERAGE losses that would occur in new pipe made from different
materials.

So there we are, simply trying to come up with a C-factor that we think is
applicable to predict the losses in a pipe that is old but the roughness is
unknown.  To be fair, it can be difficult to determine the friction factor
in the Darcy-Weisbach equation without some physical investigation.
However, once that investigation is undertaken, you know exactly how to
apply the Darcy-Weisbach equation but you would still not know how to
precisely apply the Hazen-Williams equation.

As a real world example, I have an old building in New Orleans with a 20
year old sprinkler system that was supposed to be replaced entirely but,
due to arguments by the contractor to reuse pipe, I agreed to have all pipe
smaller than 3 inch replaced so that the contractor can reuse the mains.  A
well known FPE firm took some samples from the building that were
suspicious for reuse owing to their condition.  Most of them were not
severe but bad enough that it led me to believe that there was worse in the
building.   Their samples of the large pipe looked better, hence my first
inclination to reuse them.  Later I had some of the mains on the floors
opened and examined.  These were severely tuberculated and much worse than
the original samples.  Since the contractor had already been allowed to
reuse these mains, we had to decide what to do at this point.  Through
nothing more than a consensus opinion between myself, the contractor, and a
third party, we decided to use a C-factor of 80 for all of the reused pipe.
There was no more of an engineering basis than this and looking at a table
of C-factors provided by a website.  As you can see, since we could not
investigate this condition further by test, we simply made an assumption
and the contractor proceeded to prepare his hydraulic calculations from
there.  Without testing, we would have had to investigate every piece of
pipe in the building and attempt to measure the height of the tubercules to
use in a Darcy-Weisbach calculation.

As an aside, when a hydraulic calculation uses a C-factor less than 120,
the friction loss goes up but the equivalent length of fittings goes down.
Also when the temperature goes from the minimum of 40 degrees F to 100
degrees F in a heated attic system, with all other things equal, the
C-factor will change by 7 points.

Thank You

Rahe Loftin, P.E.
Region 7 - GSA
Office - 817-978-7299
Fax - 817-978-8644
Cell - 817-371-3102



                                                                           
                                                                           
             "danarbel"                                                    
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             er.org                    RE: C-Factor for old piping         
                                                                           
                                                                           
             02/18/2008 02:06                                              
             AM                                                            
                                                                           
                                                                           
             Please respond to                                             
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              resprinkler.org                                              
                                                                           
                                                                           




Thank you for your response.

Your first phrase "Flow through the pipe and accurate measurement of the
loss is the only way to understand what you have to work with" correlate
with my massages.

However it appears that the NFPA and many practitioners (as reflected by
the
responses I got) are comfortable with the Formula. No body came forward
with
actual field experience that supports the necessity to ascertain that what
you actually get is what you designed for.

Dan


Dan Arbel
Tel: 972-4-8243337
Fax: 972-4-8243278
M: 972-52-2810593
-----Original Message-----
From: [EMAIL PROTECTED]
[mailto:[EMAIL PROTECTED] On Behalf Of
[EMAIL PROTECTED]
Sent: Sunday, February 17, 2008 10:48 PM
To: sprinklerforum@firesprinkler.org
Subject: Re: C-Factor for old piping

Dan,
Flow through the pipe and accurate measurement of the loss is the only way
to understand what you have to work with.  Adjusting the C factor to
compensate for aging is definitely a guessing process.  You may look at
tables that attempt to predict the C of older rough pipes but I would be
suspicious of the information without some backup.  At best this
information would be an average of many tested samples.  This still does
not predict your specific losses.  Please the see the following information
concerning the Hazen-Williams equation and the C factor.

The Hazen-Williams equation is used widely in water supply and sanitary
engineering and almost exclusively in fire protection sprinkler systems.
This equation uses a constant, the Hazen-Williams C, to indicate the
roughness of a pipe interior. Because of the empirical nature of the
equation, its range of applicability is limited. Many textbooks and
software manuals give C values based on pipe type, condition, and age but
do not give the range of applicability. Historic experimental data has
demonstrated that C is a function of Reynolds number, relative roughness
(absolute roughness divided by the pipe diameter) and pipe size. The
Hazen-Williams equation is not dimensionally homogeneous and has narrow
applicable ranges for Reynolds numbers and pipe sizes. The level of error
when the Hazen-Williams equation is used outside its data ranges can be
significant.

The original work performed by Allen Hazen and Gardner Williams in their
book “Hydraulic Tables – The Elements of Gagings and the Friction of Water
Flowing in Pipes, Aqueducts, Sewers, etc. 1920” was directed mainly at
smooth new pipes larger than 2 inches.  In this original work, several
items should be noted per the following quotes:

The constant, 4.52, that we use in the Hazen-Williams equation today has a
very interesting history.  It is derived from the number .001 to the -.04
power (1.318).  Hazen-Williams added this constant to their original
equation to “simply equalize the value of C with the Chezy formula and
other exponential formulas which may be used at a slope of .001 instead of
at a slope of 1.”

In the book, Hazen and Williams discuss the exponents used in their formula
and the value of C.  “If exponents could be selected agreeing perfectly
with the facts, the value of C would depend upon the roughness only, and
for any given degree of roughness, C would then be a constant.  It is not
possible to reach this actually because the values of the exponents vary
with different surfaces and also their values may not be exactly the same
for large diameters and for small ones, nor for steep slopes and for flat
ones.”

When speaking about deterioration of the interior of pipe when using the
formula, the authors state “It is a difficult matter to handle adequately,
for no two pieces of iron pipe deteriorate at the same rate, and any
figures given are therefore at best only approximations to averages, which
averages may be very far from individual cases.

On the subject of the exponent of the slope ‘s’ (Hf / L, feet of head per
foot of pipe length), The authors state the following:  “This exponent
shows the rate at which friction increases with velocity.  Experiments with
seventeen pipes have been selected as being helpful in reaching a
representative value for this exponent.  Each of these pipes were very
smooth.  The value of the coefficient actually found in the experiments is
taken as the best evidence of smoothness.  Many older data have been
excluded, because the value of C show that the pipes that they represent
were not really smooth.  Data for pipes less than two inches in diameter
are not included.  Such data are numerous and accurate; but viscosity is a
greater element in the flow of water in small pipes.

Further the authors state:  For rough pipes the value of the exponent s is
lower, but seldom or never lower than 0.50(1/.5 = exponent of 2 versus
1.85).  Perhaps 0.52 would be a representative value for old pipe.

In conclusion it is worth noting that tests were made at a velocity of 5
feet per second or less; many at 3.25 feet per second.  It is also
important to note that the authors were considering correction of the
exponents rather than changing the C value for rough pipe.

Therefore, the question of what is the C value needed for rough pipe is
simply a guess or assumption as the Hazen-Williams equation was predicated
on smooth pipes.  It is important to remember that the C value assumed for
a large rough pipe is very different than the C value for a small pipe.
There will be only one C value for each condition.  There is no one size
fitting all.  The only absolute way to determine the correct C value is to
accurately measure the losses with a known flow through the pipe in
question.

Thank You

Rahe Loftin, P.E.
Region 7 - GSA
Office - 817-978-7299
Fax - 817-978-8644
Cell - 817-371-3102





             "danarbel"
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             sprinklerforum-bo
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             er.org                    C-Factor for old piping


             02/13/2008 07:19
             AM


             Please respond to
             [EMAIL PROTECTED]
              resprinkler.org








According to 22.4.4.7 Friction Loss, The C-Factor used for black steel pipe
is 120.

My question is:

In case of using old pipe system Mains for water supply of sprinkler
system,


Is there in the code any requirement to find out by actual testing that the
piping determined as adequate by the hydraulic calc procedure is indeed
adequate?

Thanks


Dan Arbel
Tel: 972-4-8243337
Fax: 972-4-8243278
M: 972-52-2810593

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