This is how I did it when we used welded outlets:

Cut short pipe nipples or use plugs. Nipples are better, because they 
let air escape and zinc flow in when the pipes are dipped in the zinc-bath.

Before screwing the nipples in, apply a little bit of anti-seize 
compound on both threads of the outlets and the nipples.
Anti-seize compound is a kind of grease that is used for trucks 
(somewhere in the brakes as far as I recall).
It withstands high temperatures, although not upto the temperature of 
the melted zinc.

Remove the nipples after galvanizing. Thanks to the anti-seize 
compound this can be done by a less hulky fitter than without the compound.
Restore the thread of the outlet to original condition by a bolt die. 
Since most of the original thread is still there, the die doesn't wear much.

Hot dip applied zinc even protects bare steel upto a few millimeters 
(1/8 to 1/6 inch) next to the galvanized part.
If you need perfect protection: apply zinc-compound to the thread of 
the outlets and the pipes before screwing them together.
If you find zinc-compound too labour-intensive: use zinc-spray.

Frans Stoop
TOS architecture & fire protection
Netherlands <[email protected]>
Tel. +31-24-324 0112


At 10:11 21-5-2010 -0500, you wrote:
>The biggest fitter AND the biggest wrench.
>
>David Autry
>Plans Examiner
>Nebraska State Fire Marshal's Office
>246 S. 14th Street
>Lincoln, NE 68508
>402-471-9659
>402-471-3118 fax
>www.sfm.ne.gov
>
>** Note new email address: [email protected]
>
>-----Original Message-----
>From: [email protected] 
>[mailto:[email protected]] On Behalf Of Thom McMahon
>Sent: Friday, May 21, 2010 10:00 AM
>To: [email protected]
>Subject: RE: Galv fittings?
>
>I was thinking of cut to length pieces and holes for MT's.
>
>So how big a wrench did it take to get the plugs out?
>
>Thom McMahon, SET
>Firetech, Inc.
>2560 Copper Ridge Dr
>P.O. Box 882136
>Steamboat Springs, CO 80488
>Tel:  970-879-7952
>Fax: 970-879-7926
>
>-----Original Message-----
>From: [email protected]
>[mailto:[email protected]] On Behalf Of Autry, David
>Sent: Friday, May 21, 2010 9:00 AM
>To: [email protected]
>Subject: RE: Galv fittings?
>
>"or have the
>galv. Applied after fab."
>
>This is what I did at a petroleum refinery in Texas. Fabricated black pipe
>with welded outlets, then installed plugs in the outlets, then off to be
>hot-dipped. The plugs were a major challenge to remove.
>
>David Autry
>Plans Examiner
>Nebraska State Fire Marshal's Office
>246 S. 14th Street
>Lincoln, NE 68508
>402-471-9659
>402-471-3118 fax
>www.sfm.ne.gov
>
>** Note new email address: [email protected]
>
>-----Original Message-----
>From: [email protected]
>[mailto:[email protected]] On Behalf Of Thom McMahon
>Sent: Friday, May 21, 2010 9:35 AM
>To: [email protected]
>Subject: RE: Galv fittings?
>
>This gets us back to the point of there really is no good way to have an
>outlet in Galv. Pipe without exposing the raw steel to some extent.
>Threaded, Mech tee, cut to length and roll groove or cut groove. To keep the
>factory galv. Un-marred you've got to use full length pieces or have the
>galv. Applied after fab.
>
>Thom McMahon, SET
>Firetech, Inc.
>2560 Copper Ridge Dr
>P.O. Box 882136
>Steamboat Springs, CO 80488
>Tel:  970-879-7952
>Fax: 970-879-7926
>
>
>-----Original Message-----
>From: [email protected]
>[mailto:[email protected]] On Behalf Of George Church
>Sent: Thursday, May 20, 2010 4:43 PM
>To: [email protected]
>Subject: RE: Galv fittings?
>
>That was in the spec and since our shop does welded outlets, I took it out.
>Chris, surely you have "insta-galv" spray in your shop, too?
>
>From: [email protected]
>[mailto:[email protected]] On Behalf Of Chris Cahill
>Sent: Thursday, May 20, 2010 6:24 PM
>To: [email protected]
>Subject: RE: Galv fittings?
>
>So when you want galv pipe o you allow welded outlets?  Noting the outlets
>and weld aren't exactly galv even with a coat of paint.
>
>Chris Cahill, P.E.
>Fire Protection Engineer
>Sentry Fire Protection, Inc.
>
>763-658-4483
>763-658-4921 fax
>
>Email: [email protected]
>
>Mail: P.O. Box 69
>         Waverly, MN 55390
>
>Location: 4439 Hwy 12 SW
>               Waverly, MN 55390
>
>-----Original Message-----
>From: [email protected]
>[mailto:[email protected]] On Behalf Of
>[email protected]
>Sent: Thursday, May 20, 2010 4:00 PM
>To: [email protected]
>Subject: Re: Galv fittings?
>
>Chris,
>I understand your plight and even I don't require screwed galvanized
>fittings.  We all know how difficult it is to thread pipe into them.
>However, why are they made?  Is there really a market for them?  Not to
>mention that newly threaded pipe has threads exposed that are not
>galvanized.  The only place that I have seen these required is on cooling
>towers.
>
>Thank You
>
>Rahe Loftin, P.E.
>Region 7 - GSA
>Office - 817-978-7299
>Fax - 817-978-8644
>Cell - 817-371-3102
>
>              "Chris Cahill"
>              <chr...@sentryfir                                          To
>              emn.com>                  <[email protected]>
>              Sent by:                                                   cc
>              sprinklerforum-bo
>              un...@firesprinkl                                     Subject
>              er.org                    Galv fittings?
>
>              05/20/2010 03:49
>              PM
>
>              Please respond to
>              sprinklerfo...@fi
>               resprinkler.org
>
>How often do you see galv fittings required on galv piping?  Usually
>ductile
>or cast are permitted aren't they?  Don't ask where just know your tax
>dollars are being put to good use - NOT!  SIPA in a 20k office building
>with
>galv required on both. We're not talking some secret agency or historic
>where wet paper is an issue.  Yes they have a smoke detector in each room.
>I can't make this stuff up I'm just not that creative.
>
>Chris Cahill, P.E.
>Fire Protection Engineer
>Sentry Fire Protection, Inc.
>
>763-658-4483
>763-658-4921 fax
>
>Email: [email protected]
>
>Mail: P.O. Box 69
>         Waverly, MN 55390
>
>Location: 4439 Hwy 12 SW
>               Waverly, MN 55390

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