On Sat, 8 Mar 2003, Royce Woodbury wrote:

> So I did what I thought was a reasonable 
> thing.  I bought a brand new 7/16" reamer (import, I think) and ran it 
> thru the bore.  On inspection, I was horrified to see a helical score in 
> the bore, a result of a burr or something on the reamer. 
>
Well, not to be mean-spirited, but you do get what you pay for.  I never 
buy anything but good, solid Cleveland Twist Drill reamers from the local 
industrial supplier.  Cheap tools are entirely too expensive to fool with.

> I tried to 
> "hone" out the bore with a dowel and 320 grit wet or dry sandpaper. 
>  Very slow progress as the sandpaper loaded up on the bronze cylinder 
> material quickly. 
>
Which is why you needed to keep it fed with a steady stream of oil:)  

> So I gave up and put the engine together anyway.  On 
> running on air, it appeared that the oil was turning black.  I assumed 
> that this was the Oring wearing away on the "rough" cylinder bore. 
>
Also, metal wearing in against bronze will tend to produce blackened oil 
too.

> So my question is : is this too large a bore for a 7/16 O ring (.4375 
> nominal) ?
> 
I think you can get away with it, that's about five or six thou.


---
Paul Anderson
geeky1!paul
"Nature has been kinder to us than we had any right to expect.
        --- Freeman Dyson 

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