On Tuesday 31 August 2010 17:40:02 Neil T wrote:
> On 29 Aug 2010 at 15:57, andrew heggie wrote:
> > When playing with smaller stoves (without the benefit of flue gas
> > analyser) I formed the opinion that the heat exchange to a Kelly
> > kettle must be inhibited by this effect. I experimented by putting
> > some "fins" in the central tube to disrupt the vortex but never came
> > to any conclusion.
>
> The vortex or swirl effect is usually very mild in a Kelly Kettle and
> the thing about it I noted was the way in which the flames seemed to
> stick to the tapered wall, whereas putting it on a TLUD created a
> centred flame (no vortex).  

Neil I was referring to the effect when I used my Kelly kettle as 
the "load" on a stove which I built with a tangential air inlet, not 
using the Kelly with its firebox as supplied. So the vortex was 
deliberately pronounced. 

Consider that the hot gas is rising in a vortex, the walls of the kelly 
are <100C and the flue gases ~800C, so the hot gases are light and to the 
middle, the cold gases next to the metal are cool and dense and stay to 
the outside.

This is the opposite to a conventional pan with a skirt.

The problem is that if the air blast is strong then it accentuates the 
stratification whilst creating turbulence, so the combustion is good but 
dilution air escapes.

With a downward angled air flow into a closed container of fuel unlike how 
Tom Miles describes the dual concentric flow, I saw all the flow rotating 
in the direction of the incoming tangential air with only the entrained 
central flame showing a gentle opposite precession. I broke the swirl by 
taking the flue from near the centre and out horizontally. From the way 
the material in the centre of the fire pyrolyses and that on the outer 
fringe turns to ash it was plain primary air was not surviving to the 
middle of the vortex and it was only being consumed as it rose and mixed 
with the offgas.

The link to the 1986 patent Tom showed is interesting, I couldn't quite 
see what was novel about it but the points in the preamble are much as I 
have seen for a similar suspension burner. These devices don't like wet 
fuel and certainly don't like a lot of fresh fuel dumped in them. Wetter 
fuel can be burned by preheating the air and I did this my inducing the 
vortex on the outside of the metal, thus allowing the air to reach ~250C 
before it reached the fuel+offgas.

A suspension burner I later found was one made of cement for burning rice 
hulls, it was designed by the NRI ( a UK quango that seems to have 
morphed into various bodies to do with our Oversaes Development Agency).

It had an interesting feed metering mechanism whereby the rice hulls were 
allowed to drop out of the bottom-less cylinder held a small distance 
above a rotating disc, on the same radius of the dis was the suction 
inlet to a paddle wheel centrifugal fan, which injected the hulls and air 
tangentially into the combustion chamber. The fuelling being controlled 
by the speed of disc rotation.

Quite recently at a contaminated soils seminar at the medway university I 
met one of the guys who worked on the NRI charcoal and heating project 
and he was involved in these schemes but it was only a short chat during 
a break and I lost track of him.

AJH

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