>My question to the group involves a 55 gallon drum used as a
>processing tank.  If the mixing shaft were to be lowered straight
>down into the center of the tank, would adequate mixing take place?
>Or would a vortex form in the mixture and inadequate mixing take
>place?  I see some tanks have the mixer angled on the side of the
>drum, I'm assuming to avoid having a vortex form.  Would baffles
>along the inside of the drum help?   Thanks.   Jonathan.

Yes, baffles would help to increase agitation, presuming you know how 
much agitation you need.

Why would a vortex mean inadequate mixing? Chuck Ranum has his mixer 
set at an angle from the side but still talks of a vortex. If the 
mixer turns fast enough you'll get a vortex whatever angle it's set 
at. How far down does the vortex go, all the way down to the mixing 
blades? Perhaps that would be too much, but the answer would be to 
decrease the speed or the angle or size of the mixing blades.

Anyway, Jonathan, why not use a pump instead? Aleks Kac did some 
research on this and told me this: "As a rule of thumb you need 1000 
W of shaft power for pump stirring on a 1000 litre/batch reactor as 
opposed to 3000 W of shaft power for turbine stirring for the same 
volume." I think pumps work better than stirrers, and it's a lot 
simpler to build a closed, fume-free processor with a pump. These 1" 
Clear Water Pumps are cheap and reliable, and work very well.

Harbor Freight Tools -- 1" Clear Water Pump -- Item 1479-1VGA
http://www.harborfreight.com/

Northern Tools -- Cast Iron 1in. Clear Water Pump, Model# 109955
(Warning -- very BAD at dealing with international orders!)
http://www.northerntool.com/

Northern Tool & Equipment Co. (UK) Ltd. -- 1" Clear Water Pump, Item 
No. 109955E
http://www.northerntooluk.com/

Best

Keith


 



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