Finally catching up with this thread.

[Joel Gagnon:]
| Better controls (including separate thermostats for freezer and
| refrigerator compartments and the needed ability to self-adjust
| the cooling to each compartment) would cost more, of course, and
| so far manufacturers don't see much of a market for high-end
| efficiency. The low-hanging fruit of energy efficiency has already
| been picked, with better insulation and more efficient
| compressors. Since the currently-produced products are not
| designed for the longevity of their predecessors, further
| improvement in efficiency could be rapidly introduced. I'd like to
| see a return to durability along with improved efficiency.

Joel probably already knows about this, but I'll mention it
anyway: there is at least one company that makes incredibly
efficient refrigerators: Sun Frost (sunfrost.com).  Their models
typically use about one fifth the energy of a conventional
refrigerator.  Since the refrigerator is one of the biggest energy
sinks in the average house, this difference is a pretty big deal.

The efficiency of the Sun Frost units appears to be due to a
combination of several intelligent but far from complicated
engineering decisions:

  - Lots more insulation than the typical refrigerator (the company
    got its start making vaccine refrigerators that could keep the
    contents cold through power outages in developing countries).

  - Separate compressors with separate thermostats for the freezer
    and refrigerator compartments (as mentioned in Joel's post).
    Sun Frost also makes a two-compartment deep freeze with
    separate compressors so that you only have to run one if the
    freezer is only half full (and can also keep the two
    compartments at different temperatures, though I'm not sure why
    anyone would want to do that).

  - Placement of the compressors and coils on top of the
    refrigerator instead of behind it so that heat rises up away
    from the compartments (duh).  This also makes it much easier to
    vacuum the coils when they get dusty.

  - Omission of the "frost free" feature.  Turns out that much of
    the energy used by conventional refrigerators goes into drying
    out the air inside so that ice doesn't build up.  Without this
    feature, you do have to actually defrost the freezer part every
    couple of months; but this is vastly easier than chipping ice
    out of old refrigerators that lacked frost-free operation, for
    two reasons: first, there aren't any irregulaties to get in the
    way, just smooth plastic, and second, you can turn off the
    freezer and put that stuff in the fridge part while you're
    working, which only takes a few minutes once the freezer comes
    up to room temperature.  Also, the interior of the fridge part
    gets kinda moist during the summer, but there's a huge
    advantage to that: the higher humidity keeps veggies *much*
    better than in a conventional refrigerator, and that eliminates
    the need for separate interior compartments to protect
    vegetables and meats from the dehydrator.

So what's the down side?  They're insanely expensive.  Each unit
is handcrafted in Arcata, which takes about six weeks, and then
shipped clear across the country, which adds another few hundred
dollars.  The total can run upwards of three grand... which
explains why you don't see more of these.  They're gorgeously made
to your exact specifications, but that hardly compensates for the
expense; and as a consequence, they don't have much use outside of
PV-powered households (which is why we have one).

The irritating thing about this is that none of the design
decisions listed above is inherently expensive.  As far as I can
tell, the high cost is due entirely to the fact that these units
are not mass-produced (and the fact that they have to come a long
way to Ithaca, which points up the basic inefficiency of extended
supply chains).  Higher energy costs in the future will probably
lead to big changes in both these areas.

The Sun Frost site has some pretty cool papers on "Concepts for
Sustainable Living":

    http://sunfrost.com/concepts_sustainable.html

I love the energy efficient shower -- much more sensible than the
conventional arrangement (just as with the refrigerators).

Jon


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