BRONZE ITEMS PART 3

Continued from part 2 

12   KATHAKALI CHENGALA 

There is no Kathakali without Chengala. Thebeautiful and musical and melodious 
sounds of Chengala nobody can forget evenafter kathakali was over. 

Chengala is moulded item and one side is rough.Chengala is played striking on 
the non-polished side. Chengala is used alongwith singing and individually also 
during play. Along with Kathakali padamsung, in tune Chengala is strike by the 
singer. In Malayalam it is called “Kotti patuka”. 

12a. SREEBALI andCHENGALA 

Chengala Is played along with other drums during the1st circumambulation of the 
deity during sreebali. Normally chengalais played by the same marar who handle 
chenda also. It is a tricky art. 

13. ELATHALAM 

Elathalam is normally used along with Uruttu chenda.Since I have told much of 
elathalam in the Trichur pooram nostalgia, I feel anyrepetition by me would be 
boring to me also. Playing is done by strikingtogether the two non-polished 
side. 

14. KAIMANI ORCHINCHILI 

It is minielathalam used along with music either in concerts or in 
Bhajana.Bhajana along with Kaimani sound is very enjoyable. Members may be 
recollectingthe sastha preethi songs,followed with kaimani’s strong and light 
sounds, like “Vararitho, Aiyyanvararitho” or Bhajans like “Yanai mukhathon 
thampi, Arul kumaranikkilayonVanavar pottum vani Vanthenukku Arulavendum…” 

15 VALKANNATI 

 It may beastonishing for at least some members that the famous Valkannati from 
AranmulaKerala is made by specialised artisans using Bronze and particular type 
of sand.The manufacturing methods for the alloy are kept reserved by artisans. 
TheValkannati (literally tailed mirror) is          representativeof Lakshmi - 
the goddess of    prosperity. Bronzeis cast mostly in northern Kerala.    
Places like Payyannur and Kunhimangalam in Kannur, Irinjalakuda inThrissur, and 
Pallippuram in Palakkad - are all in the northern regions making mouldbronze 
items. In the south Kerala Aranmula and Mannar in Alappuzha districthave 
several bronze casting units. 

16. KOOJA 

One of the important and interesting domesticapplication was/is Kooja. This 
vessel used to take one to one and a half litreof its liquid contents. Bulging 
in middle and circular at top and bottom,having a screwing lid at top and a 
handle on it. Kooja is used to carry milk,water, payasam, coffee etc. Normally 
musicians and dance artists used to havetheir own coffee or water carrying in 
Kuja. 

Normally in musical concerts the musicians use tohave them when they go to 
stage. In dance performances the dancer use to havewater or milk from it 
carrying from home. 

At what time it started as a procedure I am notsure, a supporting or 
accompanying person use to carry and offer liquids fromthe Kooja to the artist 
from it. Sometimes the kooja holder totally depended onthe performer for his 
living and the holder himself was sarcastically calledKooja. In Tamilnadu 
aperson playing 2nd fiddle is called Kooja. 

 I will conclude Kuja with a humorous story of a Nampoothiriand Postmaster. 
Nampoothiri’s son was employed at Kochi and Nampoothiri was inCalicut. 
Nampoothiri wanted to send some Idichu Pizhinja payasam to his sonafter a 
festive occasion in the illam. Nampoothiri approached the postmaster ofCalicut. 
He asked him, just like sending telegram whether he could send Payasamin a 
Kooja to Kochi. The postmaster looked at the bronze shining kooja.  He was very 
much got attracted to the kooja.He told Nampoothiri that there is no difficulty 
and it can be send. Nampoothiriconfirmed whether the kooja would come back 
after his son drank the payasam.Postmaster confirmed positively. Nampoothiri 
paid charges for Kooja withpayasam going to Kochi and empty kooja for coming 
back. 

After two days Nampoothiri wanted to collect thekooja back. Postmaster master 
welcomed the Nampoothiri. Postmaster toldNampoothiri-While the kooja was going 
to Kochi unfortunately from Kochi theysend an Ulakka to Calicut. Hence the 
kooja got hit and it fell down. The humouris Postmaster enjoyed the payasam and 
kept the kooja with him. This humour I have read in my childhood days. Hence I 
am not able to say the authority of the book. 

17. THE BRONZE AGE 

Theearliest bronze was probably made by accident. Some copper ore   deposits 
also naturally contain smallamounts of tin. When such ore    wasrefined, the 
metal looked like copper but was harder and more   useful for making tools, 
weapons, andartwork. Early metal workers appreciated this improved "copper" 
andlater learned to mix copper    and tin,sometimes with other metals, in 
different proportions to obtain variousdesirable alloys. 

The Bronze Age is, with respect to a givenprehistoric society, the period in 
that society when the most advancedmetalworking (at least in systematic and  
widespread use) includedmelting copper and tin from naturally-occurring 
outcroppings of copper and tinores, creating a bronze alloy by melting those  
metals together, and casting them into bronze artefacts. 

18. SIMPLE TECHNICAL MATTERS 

Anyalloy, or mixture, of copper and tin is called bronze. Many bronze alloys 
alsocontain small amounts of other materials. Bronze was one of the first 
alloys developed by ancientmetal workers. It has valuable uses in making not 
only tools andmachinery, but also works of art. 

Thesimplest bronze is copper mixed with small amounts of tin. Tin 
increaseshardness, making bronze more resistant to wear than is   copper. 
Bronzes with 10 percent or more tinare harder, stronger, and more resistant to 
corrosion than brass, which is acopper and zinc alloy. They have been used for 
bearings, electrical hardware,springs, and clips.           

Bell bronze is very hard and provides aspecial tone to bells that no otheralloy 
can match. It is one fifth to one fourth tin. Nickel bronze, which addsnickel 
to the alloy, is hard and resistant to wear. It is used to make gearsand 
machinery bearings.  

 Phosphor bronze contains a small amount of phosphorus. Phosphorusfurther 
increases the hardness and wears resistance of bronze. In   addition, it allows 
molten bronze to flowbetter, which enhances its    castingquality. Leaded 
bronze has lead, usually small amounts, mixed in to act as alubricant. Such 
bronze isoften used to make machine parts, such as bearings, that must endure 
alot of sliding action against other parts. 

Silicon bronze has small amounts ofsilicon, which makes it grow    strongerwhen 
it is worked, such as by rolling.It is also   particularly resistant 
tocorrosion and is used in boilers, pumps, water wheels, parts for ships, and 
electricalparts. Probably Mr Venkataraman may be able to write more on parts of 
ships using Bronze 

Somealloys of copper without tin are also called bronzes. For example, there 
arecopper-aluminium alloys called aluminium bronze.This alloy may also include 
iron, nickel, and silicon to add greater strength. Aluminium bronze is used to 
make tools and, because it will not sparkwhen struck, manythings that will be 
used around flammable materials. 

Aluminiumbronze is also used for aircraft and automobile engine parts.Manganese 
bronze is actually a brass that contains manganese.  It is often used to make 
ship propellersbecause it is strong and resists corrosion by seawater. Bronze 
is nowwidely used in making tools and machinery as well as in making coins. 

19 WORKING PROPERTIES OF BRONZE          Sinceancient times, bronze has been 
the most popular metal for casting statues andother art objects. It ispreferred 
because of the unique way in which molten bronze becomes a solid.After molten 
bronze is poured into a mould, it expands as it cools and fillsevery detail of 
the mould. When it solidifies and cools further, it shrinks   slightly so the 
final piece of art does notstick to the mould. With time, the bronze takes on a 
range ofcolours caused by oxidation of   thesurface, an effect that is called a 
patina. 

One form of bronze is an alloy made ofcopper and arsenic. Really ancient bronze 
is madeusing arsenic instead of tin. Arsenicas an element is far more common 
than tin. The literary writings,especially the Rig Veda and other 
archaeological evidences clearly establishthe art of bronze casting to be more 
than 5000 years old. 

Bronzewith its tarnish-resistant, soft surface and the old gold tint, is used 
in avariety of household articles, especially in   cooking dishes and eating 
plates. The 'kansari' metalworkers of Orissa cast an exquisiterange of bronze 
vessels. 

Kerala- the home of bronze, is famed for 'rules'- wide cooking vessels and a 
range ofelegantly shaped tumblers. In northern India, Uttar Pradesh, is 
predominant inthe large-scale manufacture of utilitarian metal ware. Temple 
Bell craft is practised in places likeKumbakonam and    Nachiarkoil in 
TanjoreDistrict of Tamil Nadu, the most important aspect in the bell 
productionis making of proper alloy consisting of copper and tin to get the 
correctsound . 

Therecommended ratio of the above metals to achieve the required alloy is 80:20 
of Copper: Tin.There are three types of bells like Pooja Bells, Temple Bells 
and ChurchBells. The wonder of the Art is that smelting and casting are done 
byprimitivemethods and no modern machines and Furnaces are used. It is village 
art passedfrom generation to generation. 

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