That stuff at Home Depot is the way to go. You can use regular
styrofoam from coolers and cold shipping boxes, but there are a lot
of grades, ranging from crappy to great, and some are even
biodegradable - not good for this application. The construction types
are made to last, but also may have fire retardants and preservatives
that could cause problems. I think the smallest standard sheets will
be 4' x 8' in the US, in various thicknesses. If you are near any
construction sites you can sometimes find cutoffs for free in the
dumpsters - perfect for small projects. I recently scrounged a few
pieces of the pinkish type - very strong, good stuff, with fine foam,
it machines nicely, and seems to be chemically inert.
Ed
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