Hi

> On Apr 7, 2017, at 10:10 PM, Charles Steinmetz <csteinm...@yandex.com> wrote:
> 
> Jim wrote:
> 
>> Charles wrote:
> 
>>> [blob over wire bond construction]
>>> is also extremely unreliable, particularly WRT environmental effects
>>> such as temperature changes, humidity, and atmospheric pollutants.
>>> In my view, it is unsuitable for use in anything but dirt cheap, purely
>>> disposable devices like greeting-card audio players and disposable
>>> cameras.
> 
>> Interestingly enough it *is* used in space flight hardware.  It is much
>> less expensive, lighter weight and easier to inspect than thick film
>> hybrids and similar schemes.
> 
> Very interesting.
> 
>> I suspect that there is a wide variation in the material you blob on
>> there and so forth.
> 
> No doubt.  I suspect also that space flight hardware doesn't use blobs on 
> plain FR4.  While one problem with the blob technique is the permeability of 
> the blob material, another is the permeability of the substrate -- and FR4 is 
> pretty bad in this regard.

Unless you are building a thick film on ceramic, or a thin film on glass, the 
rest of the likely substrates are pretty permeable.

> 
> It would not surprise me to find that space-qualified blob material is very 
> different from consumer-grade blob material, and is actually *more* expensive 
> than using consumer-grade packaged die would be (which would, of course, 
> defeat the purpose of using it for consumer circuits).
> 
> I suppose in the vacuum of space permeability to gasses and humidity may be 
> less of a problem than it is in Earth's atmosphere, so the blob may need to 
> be the primary means to prevent ingress of gasses and humidity only from the 
> time of construction until launch.

The other feature it provides is vibration protection for the wire bonds during 
launch. One would *hope* the device is stored in a low humidity package or dry 
box for the time (possibly years) between manufacture and launch.  

> 
> Makers of space flight hardware can also afford to spend more for materials 
> with similar coefficients of thermal expansion than makers of consumer 
> devices can.

As long as the interface materials (mounting cement and die coat) are a bit 
elastic, you can get some pretty good thermo cycle performance out of the 
normal mismatches. 

Bob

> 
> Best regards,
> 
> Charles
> 
> 
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