On 5/18/17 11:53 AM, jimlux wrote:
On 5/18/17 11:16 AM, Tim Shoppa wrote:
I'm very dubious that you need a tapped 4-40 hole to be threaded any
deeper
than 0.25". If you work with the machinist I'm sure you can come up with
some reasonable spec that does not require a bottoming tap and will save
you a lot of money.

Fixing the table formatting

                Threads            Fastener
Engaged Length    0.125 in
TPI                  40
Diameter          0.112 in
mean Diam        0.0995 in     Root Diam    0.087 in
Engaged area     0.0391 sq in  Area       0.00594 sq in
Load                200 lb
Shear stress      5,119 psi    Stress      33,644 psi
Ultimate strength    42 ksi    ultimate        74 ksi
Shear Strength   24,249 psi    proof       55,000 psi
Safety factor      4.74        Safety factor     1.63

                    Aluminum            Steel


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