Paul, what do you mean by the display "looking pretty ratty?" As I recall, the original buck regulator had regulated output voltage around 5V for the LEDs. and the PMOS clock IC needed something around 12V. Whatever the LEDs run from, it should be regulated and well filtered. If the LEDs are dim, it could be the old displays themselves are deteriorated, or the regulation isn't right, or maybe a bad output filter cap on the buck converter. If the brightness is OK, but digit or segment intensities fluctuate with count, then it's probably a regulation issue.

I used the shunt regulator to isolate the rest of the system from the large variation (about 3:1) in total LED current with readout values, and it was possible because I had made lower supplies anyway, via DC-DC converters. You wouldn't want to linear-regulate all the way down from the main supply around 24V, to a few V for the LEDs. As I recall, the peak load is in the 200-300 mA range at good brightness. The efficiency of the buck converter makes it practical to run this from the normal supply or battery voltage. I think the original deal was that on power failure it switched to battery mode, the buck converter was shut off to shed the LED load, and the clock IC stayed powered up to keep the right time. The button below the display could force it to show when needed. Mine will work the same way, when/if I ever finish all the details, but will have adjustable brightness, and maybe the option of still indicating time in backup mode, with very dim LED setting.

Ed



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