> D [27/Jan/2007:15:58:36 +0100] [Job 137] PageSize = [ 612 792 ], 
> HWResolution = [ 100 100 ]

The above line from your error_log indicates that a HWResolution of
100dpi is used but according to your PPD file this resolution is not
supported by your printer.

Does changing the resolution give any difference?

Your PPD has some errors.
$ cupstestppd Stylus-C86.ppd-orig

Stylus-C86.ppd-orig: FAIL
      **FAIL**  Bad Resolution choice None!
                REF: Page 84, section 5.9
      **FAIL**  Bad Resolution choice 360x180sw!
                REF: Page 84, section 5.9
      **FAIL**  Bad Resolution choice 360sw!
                REF: Page 84, section 5.9
 
According to the Adobe PPD Specification Option keywords of *Resolution should 
have this format: 600x300dpi or 600dpi when both x an y resolution are the same.

I have created a corrected PPD file that PASSes cupstestppd and attached
it, please set up your printer queue with this PPD and try if this gives
the correct paper size output.

** Attachment added: "Stylus-C86 ppd that PASSes cupstestppd"
   http://librarian.launchpad.net/6485585/Stylus-C86.ppd

-- 
Printer output on wrong paper size
https://launchpad.net/bugs/82265

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