Ok - Because I would like to see this bug fixed I restarted my server
today (after 6 month uptime) in order to boot the latest official
kernel:

Linux gate 2.6.24-27-server #1 SMP Mon Feb 22 19:42:25 UTC 2010 i686
GNU/Linux

Exactly as one year ago this kernel has the same problem:

[  533.295320] ata2.01: exception Emask 0x0 SAct 0x0 SErr 0x0 action 0x2 frozen
[  533.295470] ata2.01: cmd 25/00:08:68:59:1c/00:00:1d:00:00/f0 tag 0 dma 4096 
in
[  533.295482]          res 40/00:00:00:00:00/00:00:00:00:00/00 Emask 0x4 
(timeout)
[  533.295593] ata2.01: status: { DRDY }
[  533.295749] ata2: soft resetting link
[  538.493339] ata2: port is slow to respond, please be patient (Status 0x80)
[  543.351552] ata2: SRST failed (errno=-16)
[  543.351659] ata2: soft resetting link
[  573.500557] ata2.01: qc timeout (cmd 0xec)
[  573.500590] ata2.01: failed to IDENTIFY (I/O error, err_mask=0x5)
[  573.500610] ata2.01: revalidation failed (errno=-5)
[  573.500713] ata2: failed to recover some devices, retrying in 5 secs
[  578.508701] ata2: soft resetting link
[  583.706741] ata2: port is slow to respond, please be patient (Status 0x80)
[  588.564967] ata2: SRST failed (errno=-16)
[  588.565077] ata2: soft resetting link
[  618.714024] ata2.01: qc timeout (cmd 0xec)
[  618.714057] ata2.01: failed to IDENTIFY (I/O error, err_mask=0x5)
[  618.714078] ata2.01: revalidation failed (errno=-5)
[  618.714182] ata2: failed to recover some devices, retrying in 5 secs
[  623.722246] ata2: soft resetting link
[  628.920340] ata2: port is slow to respond, please be patient (Status 0x80)
[  633.778528] ata2: SRST failed (errno=-16)
[  633.778637] ata2: soft resetting link
[  663.927685] ata2.01: qc timeout (cmd 0xec)
[  663.927717] ata2.01: failed to IDENTIFY (I/O error, err_mask=0x5)
[  663.927738] ata2.01: revalidation failed (errno=-5)
[  663.927840] ata2.01: disabled
[  664.449072] ata2.00: failed to IDENTIFY (I/O error, err_mask=0x40)
[  664.449100] ata2.00: revalidation failed (errno=-5)
[  664.449202] ata2: failed to recover some devices, retrying in 5 secs
[  669.455733] ata2: soft resetting link
[  674.663796] ata2: port is slow to respond, please be patient (Status 0x80)
[  679.462080] ata2: SRST failed (errno=-16)
[  679.462188] ata2: soft resetting link
[  709.671323] ata2.00: qc timeout (cmd 0xec)
[  709.671356] ata2.00: failed to IDENTIFY (I/O error, err_mask=0x4)
[  709.671376] ata2.00: revalidation failed (errno=-5)
[  709.671480] ata2: failed to recover some devices, retrying in 5 secs
[  714.679578] ata2: soft resetting link
[  719.877713] ata2: port is slow to respond, please be patient (Status 0x80)
[  724.735932] ata2: SRST failed (errno=-16)
[  724.736040] ata2: soft resetting link
[  754.945280] ata2.00: qc timeout (cmd 0xec)
[  754.945313] ata2.00: failed to IDENTIFY (I/O error, err_mask=0x4)
[  754.945333] ata2.00: revalidation failed (errno=-5)
[  754.945436] ata2.00: disabled
[  755.875061] ata2: soft resetting link
[  761.073101] ata2: port is slow to respond, please be patient (Status 0x80)
[  765.931373] ata2: SRST failed (errno=-16)
[  765.931482] ata2: soft resetting link
[  766.098480] ata2: EH complete
[  766.098639] sd 3:0:1:0: [sdd] Result: hostbyte=DID_BAD_TARGET 
driverbyte=DRIVER_OK,SUGGEST_OK
[  766.098669] end_request: I/O error, dev sdd, sector 488397160
[  766.098693] Buffer I/O error on device sdd, logical block 61049645
[  766.098852] sd 3:0:0:0: [sdc] Result: hostbyte=DID_BAD_TARGET 
driverbyte=DRIVER_OK,SUGGEST_OK
[  766.098878] end_request: I/O error, dev sdc, sector 973040792
[  766.098933] md: super_written gets error=-5, uptodate=0
[  766.098959] raid1: Disk failure on sdc2, disabling device.
[  766.098968]  Operation continuing on 1 devices
[  766.099111] sd 3:0:0:0: [sdc] Result: hostbyte=DID_BAD_TARGET 
driverbyte=DRIVER_OK,SUGGEST_OK
[  766.099137] end_request: I/O error, dev sdc, sector 631678520
[  766.099159] raid1: sdc2: rescheduling sector 631292960
[  766.099577] sd 3:0:1:0: [sdd] Result: hostbyte=DID_BAD_TARGET 
driverbyte=DRIVER_OK,SUGGEST_OK
[  766.099608] end_request: I/O error, dev sdd, sector 488397160
[  766.099627] Buffer I/O error on device sdd, logical block 61049645
[  766.126391] RAID1 conf printout:
[  766.126419]  --- wd:1 rd:2
[  766.126437]  disk 0, wo:0, o:1, dev:sdb2
[  766.126453]  disk 1, wo:1, o:0, dev:sdc2
[  766.203232] RAID1 conf printout:
[  766.203263]  --- wd:1 rd:2
[  766.203282]  disk 0, wo:0, o:1, dev:sdb2
[  766.236675] raid1: sdb2: redirecting sector 631292960 to another mirror

At the moment my RAID is rebuilding. 
Next weekend I should give Lucid and/or the latest upstream kernels a try.

Axel

-- 
RAID1 array affected by non-RAID swappable IDE disk
https://bugs.launchpad.net/bugs/313487
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