I have a different experience with the kacpid bug also in a HP 8540w with BIOS 
ver. F.07. I've tested it in Ubuntu 10.04 with the default kernel and also 
against the main-line kernels 2.6.33.3-lucid, 2.6.33.4-lucid and 2.6.32-rc7. In 
all this cases kacpid is taking ~100% CPU (only 1 thread of 1 core). Setting 
the option "FAN always on while on AC power" in the BIOS didn't work for me.
I've noticed that unloading the xhci module with pm-utils before suspending 
also fixes the kacpid bug but only after resuming a suspended laptop.
This bug have been reported for the linux kernel version 2.6.34 RC6 
(https://bugzilla.kernel.org/show_bug.cgi?id=15924), but here it is mentioned 
that this bug was not present in the kernel 2.6.33.3 On OSS 11.3 M3.

In Ubuntu 10.04 it is possible to temporary save the problem by disabling GPE01 
with
echo disable > /sys/firmware/acpi/interrupts/gpe01


** Bug watch added: Linux Kernel Bug Tracker #15924
   http://bugzilla.kernel.org/show_bug.cgi?id=15924

-- 
ACPI errors at boot (HP 8540w Elite Workstation)
https://bugs.launchpad.net/bugs/577702
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