I had experienced something similar in 11.04 when attempting to install
grub on a RAID 1 /boot partition.  My resolution was to partition like
this:

sda

1GB sda1 - '/boot' ext2 | 100GB sda2(md0 - ext4) '/' | max sda3(md1 -
ext4) '/array1'

sdb

1GB sdb1 - not mounted, ext2 | 100GB sdb2(md0 - ext4) '/' | max sdb3(md1
- ext4) '/array1'


To the best of my knowledge, this is a problem with GRUB2(I'm pretty
sure there are existing bugs filed for this).  The unfortunate side
effect of this is that /boot is not redundant, but it only takes a few
minutes to reinstall grub on another free partition, like sdb1 if sda
fails.  I wound up leaving a spare 1GB partition at the beginning of
every disk in that machine for that reason.

I'll be trying something similar on a new box with Ubuntu 11.10 in the
next few days, I'll post back my results.

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https://bugs.launchpad.net/bugs/881465

Title:
  ubuntu 11.10 crash at the end of installation with mdadm raid setup

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