Hi Till,

I appreciate you looking at this and will do everything I can to help
you.  I appologise if its too verbose, but I want to make sure I am
giving you all the information you need clearly so that you know exactly
what I have done and what the outcome is.

I have updated my system and re-tested the printer.  Here are the steps
and the results.

Part 1) Basic print tests
Applied all updates
Deleted Printer (System Settings - Printers)
Connected Printer USB
Restart PC
Add Printer (System Settings - Printers - Add)
The printer is detected as being connected via USB correctly "Brother MFC-7440N"
I click 'Forward' to choose a driver
Select printer from database option is selected
Choose "Brother (Recommended)"
Here is where I think the issue is...
There is no Brother MFC-7440N model to choose.
The nearest match is 'MFC-7450 (recommnded)'
I accept that as the Model and its corresponding driver 'Brother MFC-7450 
BR-Script3'
I am then prompted to print a test page
When I do this, the print device display says 'Receiving Data' for a brief 
second but nothing prints
I then check the printer driver queue and it says the job was completed
I then change drivers to the 'Brother MFC-7450 Foomatic/Postscript' driver
On the existing settings page I choose 'Use the new PPD...'
When I print a test page using this driver, the print device prints a stream of 
blank pages.  (I can confirm the printer does have toner and is working by 
printing a settings configuration page manually at the print device)

Part 2) Cups Error Log
I have followed the instructions in the 'Cups error_log' section.  I believe 
debugging was already enabled.

I changed the driver back to 'Brother MFC-7450 BR-Script3' and tried a test 
print.  No output from the print device.
I have saved this file as "error_log-MFC-7450-BR-Script3 test page"

The driver has been changed to 'Brother MFC-7450 Foomatic/Postscript' and the 
test print run again.
The print device again prints blank pages.
I have saved this file as "error_log-MFC-7450 Foomatic-Postscript test page".

Part 3a) Capturing print job data
I am back to the original driver "Brother MFC-7450 BR-Script3"
Cleared the print queue
Printed a test file (attached the original as 'test page')
[code]
ron@ron-Vostro-3300:~$ lpstat -o
Brother-MFC-7440N-12    ron              12288   Mon 12 Dec 2011 19:42:48 EST
[/code]

Display cups spool
[code]
ron@ron-Vostro-3300:~$ sudo ls -l /var/spool/cups
[sudo] password for ron: 
total 60
-rw------- 1 root lp   886 2011-12-12 19:43 c00012
-rw------- 1 root lp   712 2011-10-16 15:43 c00013
-rw------- 1 root lp   691 2011-10-16 15:43 c00014
-rw------- 1 root lp   796 2011-10-17 21:11 c00015
-rw------- 1 root lp   796 2011-10-17 21:13 c00016
-rw------- 1 root lp   705 2011-10-17 21:14 c00017
-rw------- 1 root lp   966 2011-10-17 21:17 c00018
-rw------- 1 root lp   966 2011-10-17 21:17 c00019
-rw------- 1 root lp   793 2011-11-08 15:21 c00021
-rw------- 1 root lp   620 2011-12-05 07:20 c00022
-rw-r----- 1 root lp 11458 2011-12-12 19:42 d00012-001
-rw-r----- 1 root lp    27 2011-12-05 07:19 d00022-001
drwxrwx--T 3 root lp  4096 2011-12-12 19:26 tmp
[/code]

There was two files beginning with 'd' so I have attached both
d00012-001 = printout-1
d00022-001 = printout-2 (looking at the date this must be an old job)

File type:
[code]
ron@ron-Vostro-3300:~$ file printout-1
printout-1: PDF document, version 1.5

ron@ron-Vostro-3300:~$ file printout-2 
printout-2: ASCII text
[/code]

I have re-enabled the print queue and there is no output from the print
device.

Part 3b) Capturing print job data
Now I am using the "Brother MFC-7450 Foomatic/Postscript" print driver

Cleared the print queue
Printed a test file (attached the original as 'test page')
[code]
ron@ron-Vostro-3300:~$ lpstat -o
Brother-MFC-7440N-13    ron              12288   Mon 12 Dec 2011 20:12:12 EST
[/code]

Display cups spool
[code]
ron@ron-Vostro-3300:~$ sudo ls -l /var/spool/cups
[sudo] password for ron: 
total 56
-rw------- 1 root lp   891 2011-12-12 20:12 c00013
-rw------- 1 root lp   691 2011-10-16 15:43 c00014
-rw------- 1 root lp   796 2011-10-17 21:11 c00015
-rw------- 1 root lp   796 2011-10-17 21:13 c00016
-rw------- 1 root lp   705 2011-10-17 21:14 c00017
-rw------- 1 root lp   966 2011-10-17 21:17 c00018
-rw------- 1 root lp   966 2011-10-17 21:17 c00019
-rw------- 1 root lp   793 2011-11-08 15:21 c00021
-rw------- 1 root lp   620 2011-12-05 07:20 c00022
-rw-r----- 1 root lp 11584 2011-12-12 20:12 d00013-001
-rw-r----- 1 root lp    27 2011-12-05 07:19 d00022-001
drwxrwx--T 3 root lp  4096 2011-12-12 19:26 tmp
[/code]

There are two files again beginning with 'd' so I have attached both
d00013-001 = printout-3
d00022-001 = printout-4 (same file name I am convinced this is an old job now)

File type:
[code]
ron@ron-Vostro-3300:~$ file printout-3
printout-3: PDF document, version 1.5

ron@ron-Vostro-3300:~$ file printout-4
printout-4: ASCII text
[/code]

I have re-enabled the print queue and there is no output from the print
device. (I expected a bunch of blank pages)

The files from troubleshooting are attached in a zip file.


** Attachment added: "brother troubleshooting.zip"
   
https://bugs.launchpad.net/ubuntu/+source/cups/+bug/873548/+attachment/2630547/+files/brother%20troubleshooting.zip

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https://bugs.launchpad.net/bugs/873548

Title:
  Brother MFC 7440N printer is detected but will not print

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