I always wondered if aircraft mechanics across the world had a dual set of
tools to accommodate the US-made planes.  I guess just as much as the feet
and miles were forced on the world, so were the USC fasteners.  Too bad.



On Sat, Jul 23, 2011 at 5:56 PM, Kilopascal <kilopas...@cox.net> wrote:

> **
> I believe that Boeing executives probably are arrogant enough to think that
> everyone in the world even if they live in a metric country can function in
> USC/imperial and function well.  There are some people out there that
> actually believe that USC/imperial is intuitive, that is that everyone has a
> inborn natural feel for USC/imperial and only use metric because their
> "oppressive" governments make them.
>
> I read in a forum that Airbus uses inch based fasteners:
>
>   http://www.eng-tips.com/viewthread.cfm?qid=114889&page=21
>
> This forum seems to indicate that there are some metric fasteners used in
> aircraft assembly, but this person states:
>
>   yates <http://www.eng-tips.com/userinfo.cfm?member=yates> (Aerospace)
> 10 Feb 05 4:20
>   Drawoh,
>       Airbus do not use any metric fasteners. They use exclusively inch
> threads. As already stated, metric aerospace fasteners are defined in NA
> (AIA) specs. in the US or in EN (AECMA) specs in Europe. See www.aecma.orgfor 
> a link to qualified manufacturers for EN screws, which will then lead to
> their catalogues.
>
> I heard years ago that another reason Airbus used inch based fasteners was
> because there was already a standard for their strength, etc. and if Airbus
> went to metric fasteners, they would have to spend oodles of money testing a
> metric series.  This could have possibly delayed the introduction of their
> product.  Even if they use inch based fasteners, it doesn't cut into their
> efficiency.  They purchase as is.  This is different than having to machine
> an inch design in metric or vice-versa and experience what your son
> encountered.
>
> I don't know where they get them.  They may even make them in Germany and
> France and are made to metric dimensions even if the numbers are not round.
> It is a specialty product for one industry and even if there is an added
> cost, a few euros doesn't matter when the planes cost millions.
>
> Of course, Airbus and Boeing are not the only companies making planes.
> I've flown on small planes that were made in either Canada (Canadair
> Regional Jets or Bombadier) or Brasil (Embraer)  A lot of short flight
> service in the US uses these planes.  I can only assume they are designed
> and assembled in metric.  Only someone who works on planes can tell us if
> these companies use metric or inch based fasteners.
>
>
>
>
>  *From:* John Frewen-Lord <j...@frewston.plus.com>
> *Sent:* Saturday, 2011-07-23 16:24
> *To:* Kilopascal <kilopas...@cox.net>
> *Subject:* Re: [USMA:50895] Re: Apollo 11 - 20 July 1969
>
> Indeed. I have said on this list server in the past that much of Boeing's
> problems with the 787 were trying to outsource so much USC dimensioned
> work to metric countries/companies. My son is a lead engineer and works in
> an automotive engineering company in Mississauga, Ontario.  Working for the
> automotive industry (for GM, Toyota, Honda, etc), everything he does is in
> metric. He was project engineer on designing and manufacturing some landing
> gear sub-assemblies (third tier) on the 787.  He had huge problems in
> sourcing USC fasteners (only metric fasteners are easily available in
> Canada) - to the point that they had to ship 'boxes of bits' (as he called
> them) to his client subcontractor (which I believe was Mitsubishi - his
> company is Matsui-Matcor and has Japanese connections).
>
> Just why Boeing didn't foresee this never ceases to amaze me. Most of the
> NMC machines are only calibrated in SI. Trying to machine non-SI parts on
> these machines must be a nightmare. I know my son said that they never got
> the dimensions EXACTLY right - within tolerance, but never spot on.
>
> I noted your comment that Airbus uses USC fasteners - are you sure? Where
> do they get them from? The A320 is assembled both in Toulouse, as well as in
> Germany (A321, which is the stretched version of the 320), and also in
> China, where Airbus have set up a satellite assembly plant.  It seems hard
> to believe that all these plants are using hard-to-find USC fasteners.
>
> Cheers
>
> John F-L
>
> ----- Original Message -----
> *From:* Kilopascal <kilopas...@cox.net>
> *To:* John Frewen-Lord <j...@frewston.plus.com> ; U.S. Metric 
> Association<usma@colostate.edu>
> *Sent:* Saturday, July 23, 2011 9:06 PM
> *Subject:* Re: [USMA:50895] Re: Apollo 11 - 20 July 1969
>
> I don't expect anyone to agree with me all of the time.  But it sometimes
> is downright aggravating when those who should be supporting the metric
> system fail to do so and refuse to see where the lack of metric is taking
> us.    Did you see the articles I sent about what the Russians are saying
> now that the shuttle fleet is no more and the article about the lost career
> opportunities for Americans?  I believe that these are all metric related,
> either fully or partially.  And as I keep saying: America's loss is everyone
> else's gain.
>
> I believe that as far as planes go, the design and manufacture of Airbus
> planes is metric, but the fasteners are USC.   It seems it was done so that
> all the planes world-wide require the same tools and no accidents will occur
> do to a mismatch of similar parts.  But, since Airbus designs and produces
> using metric calculations and other metric parts transparent to the end user
> it makes them more cost efficient in the design stage as well as the
> procurement of materials not available in USC, especially in many home
> markets.
>
> Consider wiring and connectors.  Metric standards are common in every
> market and replacements can obtained via local distribution whereas
> non-metric special components have to be obtained from an American source.
>
> The other most important issue in the design and assembly is that everyone
> in the world works in metric and has difficulty understanding USC.  If they
> had to design and build planes in inches they would not have a good feel for
> them and the cost of manufacturing as well as that of mistakes would
> increase.  We recently saw this in reverse where Boeing tried to save cost
> on the dreamliner and outsourced some of the design and some assembly to
> metric countries.  The metric thinking world had trouble dealing in inches
> or millimetres converted from inches and it cost Boeing milliards in cost
> over-runs and delays.
>
> Designing and assembling in metric is more efficient, less costly and
> conserves rare resources.  These costs and efficiencies can be passed on to
> the people buying them.  Now Paul may be upset that I would wish that Boeing
> fails (as long as they continue in their folly of promoting USC, I really
> hope they do!) but I see no other way for me to support metrication then
> support businesses, even if they are foreign, that produce using SI units.
>
> When it comes to supporting a position such as metrication you either have
> to be fully supportive or your efforts will fail.  There is no half way.
> Those who are lukewarm to metrication (not fully committed) are worse off
> and do more damage than those who are either hot (with) or cold (against).
>
>
>  *From:* John Frewen-Lord <j...@frewston.plus.com>
> *Sent:* Saturday, 2011-07-23 12:50
> *To:* Kilopascal <kilopas...@cox.net>
> *Subject:* Re: [USMA:50895] Re: Apollo 11 - 20 July 1969
>
> Just to let you know, kPa, I am with you on this one. I don't of course
> always with you now and then, but on the whole I think your approach is the
> right one. The dribs and drabs (read 'voluntary') approach will never work -
> never has.
>
> At the Paris airshow, Airbus sold nearly 800 planes, vs Boeing's less than
> 100, and mostly to India, South America and other 'emerging' nations and
> areas.  Why would that be? Now mostly of course it is because the A320neo is
> a very fuel efficient plane, but it has garnered over 1000 orders, in little
> more than 6 months since it was announced. Even Boeing's 787 didn't do that
> well. Could it be because these emerging nations are all metric?
>
> Having said that, the A320neo must be a damn good plane, because American
> Airlines, once publically swearing allegiance to an all-Boeing fleet, has
> now ordered 250 planes - 100 737s, and 150 A320neos. Interesting to see how
> AA will cope with having to learn some SI.
>
> Cheers
>
> John F-L
>
> ----- Original Message -----
> *From:* Kilopascal <kilopas...@cox.net>
> *To:* trus...@grandecom.net ; U.S. Metric Association <usma@colostate.edu>
> *Sent:* Saturday, July 23, 2011 1:27 PM
> *Subject:* [USMA:50895] Re: Apollo 11 - 20 July 1969
>
> Paul,
>
> How do you come to such a conclusion?
>
> Yes Paul, I am in opposition to USC & imperial and I'm not ashamed of it.
> I am opposed to people, business, government, etc, that hate or refuse to
> metricate and continue to waste time, money and resources in the continued
> folly of opposing metrication.  I blame America's economic decline and
> America's decline in general on those who refuse to move forward.
>
> I don't pretend to praise NASA for their waste of money for their USC
> follies.  If they were metric, they would be cooperating with international
> and private companies that use metric instead of trying to go it alone and
> getting nowhere fast at our expense.  I give high praise to Dr von Braun for
> having the intelligence to work in metric behind the scenes.
>
> You should know that metrication will not be achieved with drips and drops
> and those who get excited about this don't seem to realize or care
> that those drops evaporate quite quickly.  Just look at what is happening to
> soda bottle sizes in the US.  They are reverting to USC.
>
> Look at history and you will see that great changes come by force, never by
> waiting for the opposition to see the light.
>
> So I can say to you that if you continue in your ways, you will end up very
> frustrated in that not only did metrication never happen in the US, what
> little progress was made here and there vanished over time.  If you really
> believe in something you have to be a bit militant or you might as well not
> even bother.
>
> kPa
>
>  [USMA:50895] Re: Apollo 11 - 20 July 1969
>
> Paul Trusten
> Wed, 20 Jul 2011 22:55:46 -0700
>
> kPa, if you continue your oppositional streak, you may eventually go full
> circle and become as anti-metric as that fellow up in Wiscasset, Maine!  Put
> down your spear and pick up a pruning hook once in a while.
>
>
>   ----- Original Message -----
>   From: Kilopascal
>   To: trus...@grandecom.net ; U.S. Metric Association
>   Sent: 2011-07-20 20:14
>   Subject: [USMA:50891] Apollo 11 - 20 July 1969
>
>
>   Paul,
>
>   I think you are omitting the German connection.  It might have been American
> money and resources, but it was German (and metric) technology that put man on
> the moon.  It was the efforts of Dr. Werner von Braun and his hundreds of
> mitgenossen that made it possible for John Kennedy's dream to be realized.
>
>   The contributions made by von Braun and those Germans are often forgotten or
> ignored, yet they are the reason for the success of NASA in those days.  The
> enemies of metrication who claim that America got to the moon using feet and
> inches often refuse to accept that von Braun and his genossen used metric 
> units
> and only translated them later to USC.
>
>   Even though many think the space shuttle was wonderful, it was nothing more
> than a very costly white elephant.  It basically came down to ending the
> shuttle program or closing NASA as the shuttle program would have bankrupted
> NASA.  But NASA hadn't done much better with its Constellation program.
> Constellation was one big step backwards for NASA and the nation.  It was
> basically reinventing the wheel and then making the dumb decision to use USC,
> which meant no way NASA would be able use it on joint missions with other 
> space
> companies using metric units.
>
>   Anyways Paul it is good to fantasize about the achievements of NASA in those
> days, but don't forget to give credit where credit is rightfully due and that
> is to the man that made it happen .... Vielen Dank Herr Dr von Braun.
>
>   The unfortunate thing though is that those nations and companies using the
> metric system are moving ahead of NASA and the US.  It again shows that
> America's loss is someone Else's gain.
>
>
>   [USMA:50891] Apollo 11 - 20 July 1969
>   Paul Trusten
>   Tue, 19 Jul 2011 23:43:00 -0700
>
> Today is the 42nd anniversary of a triumph in U.S. technology--the fulfillment
> of President John F. Kennedy's 1961 stated national goal of "landing a man on
> the moon" and, some days later, " returning him safely to the earth."
>
> Age 17 years at the time, I wrote in that night, "All of us are now members of
> the second man," because it seemed to me that, from that time on. the
> development of the human species meant something different from what it was
> before.
>
> The same nation that made "one small step for man" into "one giant leap for
> mankind" (said Neil Armstrong, first human being to stand on the moon),  
> should
> have a measurement system that is cognate with its ideals in science.  We at
> USMA shall continue to fight for that national goal.
>
> SIncerely,
>
> Paul R. Trusten
> Registered Pharmacist
> Vice President and Public Relations Director
> U.S. Metric Association, 
> inc.www.metric.orgtrus...@grandecom.net+1(432)528-7724
>
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