Thanks for all of the responses guys, I'll have to see once I get into the project, but I think LFS may be the best solution - for my own learning and for the project.
I'm working with someone who currently has a 2gb MontaVista installed on a dual-core ARM+DSP in an SSD, but really all they need is the kernel, a small chunk of application-specialized software, and something to serve and respond to the web-based configuration tools. The device has a built in 128mb flash, so the goal is to remove the dependency on the SSD altogether and just use the built-in flash. An alternate solution is to try to figure out how to actually slim down the MontaVista installation to 128mb, but I fear that might involve more hours of troubleshooting than it's worth. AJ ONeal
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