Jimmy: Thanks a lot for the tips.  Didn't even dawn on me that Hobby Lobby 
would sell those corks. I was having to give what I thought (65 cents each I 
think)  was a lot of money for them at Lowe's and Home depot. 65 cents each 
(plus tax LOL) don't sound like much, but if you lose as many poppers as we  do 
to the trees, weeds, and bushes it adds up pretty quick. I have made some by 
gluing the 2mm foam sheets together but never have tapered them like your flies 
in the pic, but I think I like that tapered look a lot better and I think it 
would give the poppers a better "gurgling" action, which I think attracts the 
fish, specially bass. I also will try the foam with the adhesive on one side. I 
didn't know if that adhesive would hold up in water or not is why I didn't try 
it before now. The golf club shafts are a great idea too cause of that 
automatic, built in taper. I'll have to try that. I can get irons at the 
Goodwill store near here for a cpl bucks each..I'm trying to get a bunch of 
these made up for next year 9 I HOPE I have more time to fish next year than 
this year), and they take me a long time to build them cause of all the steps 
involved, like the painting them with two coats of color, then two coats of 
clear, but the pre colored foam would take those steps out and save me a lot of 
time.  Thanks a again, Chuck

Please see our fly fishing hand made furled leaders at:
http://shop.ebay.com/merchant/you_wear_it_well_W0QQ_nkwZQQ_armrsZ1QQ_fromZQQ_ipgZ


  ----- Original Message ----- 
  From: Jimmy D. Moore 
  To: vfb-mail@googlegroups.com 
  Sent: Saturday, November 21, 2009 10:16 AM
  Subject: [VFB] Re:: Pre formed foam popper heads???


  Chuck:

  For most of my popper bodies, panfish and bass alike, I use regular bottle 
corks that I buy really cheap at Hobby Lobby. They're already tapered and are 
vavailable in assorted sizes.  I also make my own stamp-out cutters out of old 
steel golf shafts from Irons.  With a golf shaft, I can get cutters from 5/8" 
all the way down to 5/16", depending on the kind of shaft I use.  What I do is 
take the old shaft and cut it off in 2" increments.  Then I sharpen the round 
edge of one end of the 2" pieces of shaft, so that it will readily cut.  Then I 
sit the cutter on the piece of foam, etc. that I need to cut and placing a 
small, but sturdy block of wood on top of my cutter, hit it with a hammer. All 
these poppers are round, cylindrical.  To taper them, I use my dremel tool.

  When stamped out, they are eaasy to push out of the cutter. Attached are some 
multi-colored poppers I made out of some stuff got from Hobby Lobby.  It comes 
in sturdy foam/rubber sheets that have an adhesive backing on one side.  I can 
stamp all one size or stair-step them down to give the popper a more 
streamlined appearance. Then I take the "rounds" and using the adhesive side, 
stick them together. You can alternate colors like those in the pic, or you can 
use all one color.  When done, I shape them with a dremel tool and add rubber 
legs, hook, tail and eyes.

  Sounds complicated, but once you go through the process, it's easy.  There's 
other tubing that will work just as well, but I've been repairing / reshafting 
golf clubs for near 30 years and always have some old shafts lying around. 

  JIMMY D



  




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